Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: FA168 (FA168, CMS2640F)

Micro Hi-Fi System

SERVICE MANUAL
MODEL: FA168

(FA168, CMS2640F)

CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.

P/NO : AFN76592168

APRIL, 2014

CONTENTS
SECTION
SECTION
SECTION
SECTION

1 ........ SUMMARY
2 ........ CABINET & MAIN CHASSIS
3 ........ ELECTRICAL
4 ........ REPLACEMENT PARTS LIST

1-1

SECTION 1
SUMMARY
CONTENTS

SERVICING PRECAUTIONS ................................................................................................................... 1-3

ESD PRECAUTIONS .................................................................................................................................. 1-5
MICOM HIDDEN KEY MODE ................................................................................................................... 1-6
SERVICE INFORMATION FOR EEPROM ........................................................................................... 1-7
PROGRAM DOWNLOAD GUIDE ........................................................................................................... 1-8
1.
2.
3.
4.

AUDIO PROGRAM ................................................................................................................................... 1-8

CD PROGRAM ......................................................................................................................................... 1-9
TOUCH PROGRAM ................................................................................................................................ 1-10
EQ PROGRAM ....................................................................................................................................... 1-11

SPECIFICATIONS ..................................................................................................................................... 1-12

1-2

SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont allow

contact with fingers or other exposed skin.

5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.
Pressure
Magnet

Pressure

How to hold the pick-up

Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 M)

Resistor
(1 M)
Conductive
Sheet

1-4

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5

MICOM HIDDEN KEY MODE

HIDDEN MODE

AVAILABLE
STATUS

ENTRANCE
KEY(Audio)

EXIT KEY

DISPLAY
M 1211281
P 1212040
OP0 05
T 1209260
Q 1211140
QCS 31C5

RESULT
1) Micom,
2) MCS,
3) EEPROM option
4) Touch
5) EQ
6) EQ CheckSum

Version Check

POWER ON
STATUS

Front Stop +
RMC Play for 5s

Play Key 1S

EEPROM INITIAL

POWER ON
STATUS

Front Stop +
RMC << for 5s

auto exit

E2P CLEAR

EEPROM
initialization

EEPROM EDIT

POWER ON
STATUS

Front Stop +
RMC >> for 5s

Toggling

OP0-10

Edit Micom option

Disc Lock

POWER ON
STATUS

Front Stop +
RMC Stop for 5s

Toggling

LOCKED
UNLOCKED

Disc Lock On/Off

Tuner Test

POWER ON
STATUS

Front Stop +
RMC Info for 5s

Toggling

RXX SYYx

XX=RSSI,
YY=SNR

APD Test Display

POWER ON
STATUS

Front Stop +
RMC 3 for 5s

Toggling

APXX:YY:ZZ

XX=Time,
YY=Minutes,
ZZ=Second

1-6

SERVICE INFORMATION FOR EEPROM

POWER ON

It is possible at any function.

(ex. It is possible at FLD NO USB status, too.)
This is an example.

FLD NO DISC status

Front STOP + Remote control

push same timing during 5s.

DETECT NEW EEPROM

(OPTION EDIT SCREEN)

FLD op0-..

Move to appropriate position

and make changes
with Rmc
REPEAT key.

NAME

HEX

OPT0
OPT1
OPT2
OPT3
OPT4
OPT5
OPT6
OPT7
OPT8
OPT9

09
00
02
00
00
81
81
D0
10
00

Press STOP Key

FLD WRITE OK

Front STOP + Remote control

push same timing during 5s.

FLD E2P CLR

Completed.

1-7

PROGRAM DOWNLOAD GUIDE

1. AUDIO PROGRAM
Download program file name must be CM2740_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

Insert usb device at USB function

SEARCH

FIRMWARE

WRITE 00 ~ 100

Auto POWER OFF

When completed, remove USB device.

1-8

2. CD PROGRAM
Download program file name must be HF420_FW_CM2740_YYMMDDX.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

Insert usb device at USB function

SEARCH

FIRMWARE

FINISH

POWER OFF MANUALLY

When completed, remove USB device.

1-9

3. TOUCH PROGRAM
Download program file name must be TC390_LG_CMDM2740_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

Insert usb device at USB function

SEARCH

FIRMWARE

T-WRT 00 ~ 100

Auto POWER OFF

When completed, remove USB device.

1-10

4. EQ PROGRAM
Download program file name must be EQ_PRG_CM2640_YYMMDDX.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

Insert usb device at USB function

SEARCH

EQ DOWN

Auto POWER OFF

When completed, remove USB device.

1-11

SPECIFICATIONS
GENERAL
Power requirements
Power consumption
Dimensions (W x H x D)
Net Weight (Approx.)
Operating temperature
Operating humidity
Bus Power Supply

Refer to the main label.

Refer to the main label.
(135 x 295 x 315) mm
3.7 kg
5 C to 35 C (41 F to 95 F)
5 % to 90 %
5V
1A

INPUTS
PORT. IN

0.6 Vrms (3.5 mm stereo jack)

TUNER
FM Tuning Range

87.5 to 108.0 MHz or 87.50 to 108.00 MHz

AMPLIFIER
Stereo mode
T.H.D

80 W + 80 W
10%

CD
Frequency Response
Signal-to-noise ratio
Dynamic range

30 to 20 000 Hz
80 dB
80 dB

SPEAKERS
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight (1EA)

3 Way 4 speaker
4
80 W
160 W
(126 x 295 x 315) mm
3.62 kg

Design and specifications ae subject to change without notice.

1-12

SECTION 2
CABINET & MAIN CHASSIS
CONTENTS

EXPLODED VIEWS..................................................................................................................................... 2-1

1.
2.
3.
4.

CABINET AND MAIN FRAME SECTION (FA168) ................................................................................... 2-3

DECK MECHANISM SECTION (SDP-08) ................................................................................................ 2-5
PACKING ACCESSORY SECTION ......................................................................................................... 2-7
SPEAKER SECTION (CMS2640F)........................................................................................................... 2-8

2-1

2-2

EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION (FA168)

NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

462

260L

263
445

261

462
A26

A47
273

462
SMPS
264
F

464

269

462

265

464

262

254
462

MAIN
462

A43

A42

CABLE2

252

A46

A
E

260R
462

FRONT
280
462

A52
D

CABLE4
B/T
251

253

A48
USB

268

A44
267

300

2. DECK MECHANISM SECTION (SDP-08)

A26

011

010
012
037

012

023
012

023C
023B

3. PACKING ACCESSORY SECTION

801A Owners Manual (LGEDG)

801B Owners Manual (LGELV)
801C Owners Manual (LGEPL)

808 Battery

825 FM Wire Antenna

900 Remote Control

803 Packing

804 Bag

802 Box

4. SPEAKER SECTION (CMS2640F)

A60R

A60L

SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER PROBLEM ......................................................................................................................... 3-2
2. SPEAKER NO AUDIO OUTPUT ............................................................................................................ 3-3
3. USB NO DETECT ................................................................................................................................... 3-4
4. NO BOOTING ......................................................................................................................................... 3-5
ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................... 3-6
1. POWER (SMPS) ..................................................................................................................................... 3-6
2. -COM PART CHECK-1 ......................................................................................................................... 3-7
3. -COM PART CHECK-2 ......................................................................................................................... 3-7
4. FLD DISPLAY CHECK ........................................................................................................................... 3-8
5. TOUCH PART CHECK ........................................................................................................................... 3-9
6. AMP PART CHECK .............................................................................................................................. 3-10
7. TUNER FUNCTION CHECK................................................................................................................. 3-11
8. DAB FUNCTION CHECK (OPTIONAL) ................................................................................................ 3-11
9. BLUETOOTH FUNCTION CHECK (OPTIONAL) ................................................................................. 3-12
10. USB FUNCTION CHECK...................................................................................................................... 3-12
11. CD FUNCTION CHECK ........................................................................................................................ 3-13
WAVEFORMS .................................................................................................................................................. 3-14
1. AUDIO PATH ........................................................................................................................................ 3-14
2. ADC ....................................................................................................................................................... 3-16
3. USB ....................................................................................................................................................... 3-17
4. CRYSTAL .............................................................................................................................................. 3-18
WIRING DIAGRAM .......................................................................................................................................... 3-19
BLOCK DIAGRAM .......................................................................................................................................... 3-21
CIRCUIT DIAGRAMS ...................................................................................................................................... 3-23
1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-23
2. MAIN - MICOM CIRCUIT DIAGRAM .................................................................................................... 3-25
3. MAIN - MPEG CIRCUIT DIAGRAM ...................................................................................................... 3-27
4. MAIN - RF SERVO CIRCUIT DIAGRAM .............................................................................................. 3-29
5. MAIN - I/O & ADC CIRCUIT DIAGRAM ............................................................................................... 3-31
6. MAIN - PWM & AMP CIRCUIT DIAGRAM ........................................................................................... 3-33
7. FRONT VFD CIRCUIT DIAGRAM ........................................................................................................ 3-35
8. FRONT JACK CIRCUIT DIAGRAM ...................................................................................................... 3-37
CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-39
1. ICs ......................................................................................................................................................... 3-39
2. CONNECTORS ..................................................................................................................................... 3-41
3. CAPACITORS ....................................................................................................................................... 3-41
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-43
1. SMPS P.C.BOARD ............................................................................................................................... 3-43
2. MAIN P.C.BOARD ................................................................................................................................ 3-47
3. FRONT VFD P.C.BOARD ..................................................................................................................... 3-49
4. FRONT JACK P.C.BOARD ................................................................................................................... 3-51

3-1

ONE POINT REPAIR GUIDE

1. NO POWER PROBLEM

No power problem occurs when you power on the unit.

1-1. Solution
Replace X100, IC101, IC103.

1-2. How to troubleshoot (Countermeasure)

1) Check X100 (Crystal).
If it does not oscillate, change X100.
2) Check IC103 (Reset IC).
IF its output voltage is not more than +2.7 V, change IC103.
3) Check IC101 (Micom).
After Power is ON if the pin8 of IC101 is not High, change IC101.
But, the new -com IC need to write program.

1-3. Service hint (Any picture / Remark)

IC103
X100

IC101

< MAIN board top view >

3-2

ONE POINT REPAIR GUIDE

2. SPEAKER NO AUDIO OUTPUT

No audio output problem occurs when you power on the unit.

2-1. Solution
Replace IC700.

2-2. How to troubleshoot (Countermeasure)

1) Check IC700 Pin1(VCC_12 V) for driving the gate of IC700 (AMP IC).
a. If +12 V is low, there is possible for AMP IC to be damaged.
b. Remove bead among L700, L703.
When removed bead, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
2) Check the impedance between AMP PWM output & GND.
a. If the impedance is about 0 , the IC must be damaged.
b. Replace it with a new one (AMP IC).

2-3. Service hint (Any picture / Remark)

VCC 12 V

SPEAKER OUTPUT

< MAIN board top view >

3-3

ONE POINT REPAIR GUIDE

3. USB NO DETECT

When USB insert, USB no detect on the unit.

3-1. Solution
Replace IC204.

3-2. How to troubleshoot (Countermeasure)

1) Please check Harness connection between Main(CN107) and Top(CN351) BD.
2) If it is OK, please check two ICs below.
3) Please check IC204 of Main BD.
Pin7 : 12 V, L214 : 5.6 V
4) Please check IC311 of TOP BD.
Pin2 : 5.6 V, Pin3 : 5 V
5) If it is not OK, replace IC204 or IC311.

3-3. Service hint (Any picture / Remark)

IC204

< MAIN board bottom view >

IC311

< TOP board top view >

3-4

ONE POINT REPAIR GUIDE

4. NO BOOTING

After you turn on the unit and displayed message in the following order (HELLO VOL XX CD
or USB...etc) on LCD, it will not display other message on LCD, and it will not boot-up normally.

4-1. Solution
Replace X500.

4-2. How to troubleshoot (Countermeasure)

1)
2)
3)
4)

Please check the soldering status of 12 MHz crystal (X500).

Please check the frequency of 12 MHz crystal (X500).
If the crystal doesnt oscillate, replace X500.
After changing it, if the set is still not booting, replace MAIN board assembly.

4-3. Service hint (Any picture / Remark)

X500

< MAIN board top view >

3-5

ELECTRICAL TROUBLESHOOTING GUIDE

1. POWER (SMPS)
Power (AC cord in)

Check
If PVDD voltage of CN901 on
Main BD is 25~26 V.

YES

NO

Detach harness of CN901.

YES
Check
If PVDD voltage of CN901 on
SMPS BD is 25~26 V.

NO

Replace SMPS BD.

YES
Check
If PIN 7 of IC207 on Main BD
is 25~26 V.

YES
OK

Replace D100, D101.

3-6

NO

Replace IC206.

ELECTRICAL TROUBLESHOOTING GUIDE

2. -COM PART CHECK-1
-com part check-1

Check
end voltage of IC907
(3.7 VA)

NO

Check
the periphery of IC907.

YES
Check
Voltage of IC101 Pin49
(3.7 VA)

NO

Replace IC907.

YES
Check
Pin1, Pin3 of IC100
(3.7 V)

NO

YES

NO

YES

OK

Replace IC101

3. -COM PART CHECK-2

-com part check-2

Check if output
of D100, D101 is 3.3 V.

NO

Replace D100, D101.

YES
Check if IC101 Pin9, 36, 59 are 3.3 V.

YES
Check the operation.
X100: 12 MHz, X101: 32.768 kHz.

YES
OK

3-7

Replace D102 or IC100.

ELECTRICAL TROUBLESHOOTING GUIDE

4. FLD DISPLAY CHECK
FLD display check

Check
if VFD light on.

YES

NO

Check if FFC
connection is good.

NO

Connect FFC cable right.

YES
Check if voltage
between FL+ and FL- is
3.4 ~ 4.2 V.

NO

Replace D901 or F201.

YES
Check if VKK
is -30 ~ -28 V.

YES
OK

Replace IC301 of VFD Assy BD.

3-8

NO

Check D202, F202, D204,

ZD202, ZD203, ZD201
and replace related part.

ELECTRICAL TROUBLESHOOTING GUIDE

5. TOUCH PART CHECK
Touch part check

IC301 Pin24
voltage 3.3 V OK?

NO

Check the FFC cable.

YES
Check TOUCH_IRQ signal(IC303 pin6).
When you touch pad, its Low.
When you non-touch pad, its high.

NO

Replace IC303.

YES
TOUCH_DAT,CLK
signal OK?

NO

Check and replace gasket on front panel.

YES
OK

3-9

ELECTRICAL TROUBLESHOOTING GUIDE

6. AMP PART CHECK
AMP part check

Check
IC700 Pin29~31, Pin36~38
25~26 V input.

NO

Check each line resistor

output voltage.

YES
Check IC700 Pin1, 22 +12 V input.

YES
Check IC700
PWM output Pin27,28,
32,35,39,40.

NO

Replace IC700.

YES
Check
IC700 PWM output
Pin5,6,14,15.

NO

Check connection of Top Assy BD

and if connection is OK,
replace IC602.

NO

Check IC202 output.

If its no output, replace IC202.

NO

Check IC207 Pin1,19.

If its no output, replace IC207.

YES
Check
IC602 I2S input
Pin22,23,24.

YES
Check
IC207 I2S input
Pin13, 15, 17.

YES
Check
output line coil.

NO

Replace the coil.

YES
OK

3-10

ELECTRICAL TROUBLESHOOTING GUIDE

7. TUNER FUNCTION CHECK
Tuner function check

Check
tuner module(TUN100)
operation

NO

Check tuner module voltage

(Pin6 : +3.3 V).

YES

NO

Check IC201(CS5346)_Pin41,42,43,44
output waveform.

Replace the module.

YES
NO

Waveform OK?

Check or replace IC201.

YES
NO

Check IC500 I2S data.

(Pin81, 85, 86)

Replace IC501.

YES
Refer to PWM part.

8. DAB FUNCTION CHECK (OPTIONAL)

DAB function check

Check if DAB module

operates good.

YES
OK

NO

Check
if Pin1 and Pin2 of CN201 is
1.2 V and 3.3 V.

YES
Replace the DAB module.

3-11

NO

Check harness connection

if it OK, replace L201, L202.

ELECTRICAL TROUBLESHOOTING GUIDE

9. BLUETOOTH FUNCTION CHECK (OPTIONAL)
BT function check

Check if BT module
operates good.

NO

YES

Check
if Pin8 of CN500
is 3.3 V.

NO

Check harness connection

if it OK, replace L520.

YES

OK

Replace the BT module.

10. USB FUNCTION CHECK

USB function check

YES
Plug-in USB device.

YES
Display NO USB.

YES
Display READ.

YES
Display NO FILE.

NO

Check 5 V of Top USB.

NO

Check IC311.

YES
Check CN350
Pin2, 3 USB D+/-.

NO

Check USB jack CN350.

YES
Check IC501 (Pin117, 118).

YES
Check USB audio file in USB device (MP3, WMA file is playable).

3-12

NO

Replace IC501.

ELECTRICAL TROUBLESHOOTING GUIDE

11. CD FUNCTION CHECK
CD function

YES
Can the DISC insert?

NO

YES

Is LOAD+/- OK?

NO

YES

Is MOT_open/close OK?
(IC401 Pin5, 6)

YES
Check IC401.

Is motor impedance OK?

(About 12 )

DISC reading is OK?

NO

NO

Check loading motor.

OPU driving
(Focusing & Tracking) is OK?

NO

YES

Focusing/Tracking
/Sled signal is OK?

NO

Check IC400.
(Motor drive IC)

NO

Check OPU.
(Pick-up module)

YES
Is the PD(CN401 Pin2)
about 180 mV?

Is no signal at SPK?

YES
Cant see the
signal at Pin34, 35, 36
of IC400?

NO

Check VCC of IC400.

YES
Cant see the
signal(16.9344 MHz) at Pin31
of IC400.

NO

Check crystal (X400).

YES
Check IC500
Input/Output and
control line.

NO

Replace crystal (IC500).

YES
Refer to function check.

3-13

NO

Replace crystal (X400).

WAVEFORMS
1. AUDIO PATH
1

BCK

BCK

LRCK

LRCK

DATA

DATA

Figure 1-1.
CD_I2S
IC404 Pin36, 35, 34

Figure 1-2.
IC500 Pin85, 86, 81

6
4

3-14

BCK
AUDIO_L

LRCK
AUDIO_R

DATA

Figure 1-3.
IC602 Pin23, 22, 24

Figure 1-4.
AUDIO_L/R

3-15

2. ADC

10

11

12

MCK

13

BCK

14

LRCK

15

DATA

CLK

DATA

Figure 2-1.
ADC I2C
IC201 Pin2, 1

Figure 2-2.
ADC I2S
IC201 Pin44, 42, 43, 41

10 11

15

12
13
14

3-16

3. USB

16

17

D+

D-

Figure 3-1.
USB D+/DIC500 Pin117, 118

16
17

3-17

4. CRYSTAL

XI

18

19
XO

Figure 4-1.
12 MHz CRYSTAL
IC101 Pin57, 58

18 19

3-18

WIRING DIAGRAM

FFC
9P

Harness
6P

CN500

LOADER

CN103

FFC
8P

CN102

Harness
15P

FFC
15P

BT
OPTIONAL

FRONT JACK

FRONT VFD

(FR-4 EPOXY
2LAYER)

(FR-4 EPOXY 2LAYER)

3-19

DAB
Harness
OPTIONAL
9P

CN401

CN901

CN101

FFC
23P

CN402

SMPS

FAN

CN201

(FR-4 EPOXY 2LAYER)

CN101

MAIN

3-20

BLOCK DIAGRAM

RST/CE/CLK/DAT
TUNER L/R

TUNER
(FM Only)

DAB
Module

I2C

12MHz

ADC
(CS5346)

PORT L/R

PORTABLE

3.3V

3.3V

ADC_DAT/CLK/RST

EEPROM
(2KByte)

LC87FC096AVU
PWM_RST/PDN/

SANYO (64PIN)

MUTE/DAT/CLK

DAB L/R
32.768kHz

DAC_MCLK / BCK
/ LRCK / ADC_DATA

74AHC244
SWITCH

PWM
TAS5612L

TAS5548

3.3V
3.3/1.2V

TPA6132A2

DAC_LRCK/
BCK/DATA

12 MHz

3.3V

3.3V
D+, D5V

16.9344MHZ

BX8805

CD_DATA/BCK/LRCK

(128PIN)

3.3V/ 1.8V

FAN_CTRL

RESET
SUBSYQ/BUSY

A, B, C, D, E, F

BU9543KV

PD

12V

LD

R/W
CD_DIN_OUT

Key

FUNCTION KEY 4 EA

CD_MCLK

OPU

FOCUS/SLED

F+/-, T+/SLED+/-

4CH

Motor IC
(AM5890)

1CH

Motor IC
(DRV8837)

LOAD+/-

DMA[0-10]

SPINDLE/TRACKING

SPINDLE+/-

MD

I2C

1.8V, 3.3V, 5V
OPEN/CLOSE
9.5V, 3.3V

TOUCH KEY * 10 EA

3.3V
LED * 11EA

FL+,FL -

IR

SDRAM

Serial Flash

(8MB)

(4MB)

3.3V
3-21

Touch
TC390

SPI

USB

LPF

CTL

DB[0-15]

Bluetooth
module

CD_ADC_BCK
CD_ADC_LRCK,
CD_ADC_DATA

PVDD(26V)/GVDD(12V)

3.3V

SPI

Option

RESET

3.3/1.2V

I2C
12.288 MHz

3.3/5V

3.3V

3.3V
3-22

SPI

VFD Driver
MC3501

3.3V,Vkk

IMPORTANT SAFETY

CIRCUIT DIAGRAMS

NOTE :

WHEN SERVICING THIS CHASSIS, UNDER NO

CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN
BE MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES
IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.
SPECIAL COMPONENTS ARE SHADED ON THE

1. SMPS CIRCUIT DIAGRAM

SCHEMATIC FOR EASY IDENTIFICATION. THIS

CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.

1. Shaded( ) parts are critical for safety. Replace only

with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.

12

11

10

CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.

Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.

SMPS
EAX65707301_5.1.2_SMPS
2014. 03. 26
G

3-23

3-24

2. MAIN - MICOM CIRCUIT DIAGRAM

12

11

10

18 19
7

1
MICOM
EAX65707501_5.1.3_MAIN_SD
2014. 03. 26

: WAVEFORM NUMBER
A

3-25

3-26

3. MAIN - MPEG CIRCUIT DIAGRAM

12

11

10

4
7

16
17

: WAVEFORM NUMBER
A

MPEG
EAX65707501_5.1.3_MAIN_SD
2014. 03. 26
C

3-27

3-28

4. MAIN - RF SERVO CIRCUIT DIAGRAM

12

11

10

1
RF SERVO
EAX65707501_5.1.3_MAIN_SD
2014. 03. 26

: WAVEFORM NUMBER
A

3-29

3-30

5. MAIN - I/O & ADC CIRCUIT DIAGRAM

12

11

10

10 11
6

12

15

13
14

1
I/O & ADC
EAX65707501_5.1.3_MAIN_SD
2014. 03. 26

: WAVEFORM NUMBER
A

3-31

3-32

6. MAIN - PWM & AMP CIRCUIT DIAGRAM

12

11

10

1
PWM & AMP
EAX65707501_5.1.3_MAIN_SD
2014. 03. 26

: WAVEFORM NUMBER
A

3-33

3-34

7. FRONT VFD CIRCUIT DIAGRAM

12

11

10

1
FRONT VFD
EAX65726601_10.1.3_VFD_SD
2014. 03. 26
A

3-35

3-36

8. FRONT JACK CIRCUIT DIAGRAM

12

11

10

1
FRONT JACK
EAX65726701_10.1.3_JACK_SD
2014. 03. 26
A

3-37

3-38

CIRCUIT VOLTAGE CHART

1. ICs

LOCATION

SPEC

IC101

LC87FC096AVU

CLASSIFICATION

PIN NUMBER

SYS_3V3A

59 PIN

3V3MICOM

9,36 PIN

SPEC
2.2 ~ 5.5

ENG. VOLTAGE

REAL VOLTAGE

3.30

3.42

3.30

3.48
3.48

IC102

M24C16

3V3MICOM

8PIN

1.8 ~ 3.6

3.30

IC103

AZ7027RTRE1

3.7VA

1 PIN

0 ~ 18

3.50

3.58

DVCC_3.3V

46PIN

3.13 ~ 3.47

3.30

3.24

AVCC_5V

14PIN

4.75 ~ 5.25

5.00

5.12

VCC_12V

7 PIN

4.5~45

12.00

12.00

VOUT(3.3V)

VOUT

0.8~42

3.30

3.31

VCC_12V

7 PIN

4.5~45

12.00

12.00

VOUT(5.6V)

VOUT

0.8~42

5.60

5.60

26VA

7 PIN

4.5~45

26.00

24.76

VOUT

VOUT

0.8~42

12.00

12.07

26VA

7 PIN

4.5~45

26.00

24.77

IC201

CS5346-CQZR

IC203
IC204
MP1432 -0.3V to 48V 0.8V to 42V 2.5W SOIC T/REEL 8P MSL 2
IC205
IC206

VOUT(3.7V)

VOUT

0.8~42

3.70

3.74

DVCC_3.3V

20 PIN

2.0 ~ 5.5

3.30

3.33

5.6V

2PIN

5.60

5.57

IC207

74AHC244PW+118

IC208

LM37102D

VOUT(5V)

3 PIN

5.10

5.12

IC301

MC3501

3.3VA

9 PIN

2.7~5.5

3.30

3.370

RC301

R24FH7H

3.3VA

1 PIN

2.7~5.5V

3.3V

3.300

IC301

TOUCHCORE390 8-BIT

3.3VA

1 PIN

2.7~3.6

3.30

3.360

IC350

LM37102D

5.60

5.600

5.10

5.100

IC400

AM5890 5ch dvd-p 4.3to13.2v 9v 1.7W HSOP R/TP 28P

IC401

DRV8837 -0.3 ~ 7 0 0W WSON T/REEL 8P 1

IC403

AZ1117BH-ADJTRE1 15V ADJ 0W SOT223 R/TP 3P - BCD

IC404

BU9543KV

2.25 ~ 16

VIN

2 PIN

VOUT

3 PIN

DVCC 5V

8,19 PIN

4.3 ~ 13.2

5.00

5.16

VCC9.5

1 PIN

0~11

9.50

9.77

DVCC_3.3V

8 PIN

1.8~7

3.30

3.30

VCC_12V

3 PIN

15.00

12.00

11.76

VCC9.5

2 PIN

15.00

9.50

9.50

2.25~16V

AVCC_3.3V

1,59 PIN

2.7 ~ 3.6

3.30

3.33

DVCC_3.3V

17,33,47,54 PIN

2.7 ~ 3.6

3.30

3.33

VCC_1.8V

25,37 PIN

1.4 ~ 1.95

1.80

1.80

DVCC 3.3V

3,29,50,82,114,116

3.1 ~ 3.6

3.30

3.30

IC500

BX8805

VCC_1.2V

14,46,95,121,123,125

1.1 ~ 1.3

1.20

1.21

IC502

W9864G6JH-6 64MBIT

DVCC 3.3V

1,3,9,14,27,43,49

3.0 ~ 3.6

3.30

3.24

IC503

W25Q32FVSSIG

DVCC_3.3V

8 PIN

1.8 ~ 3.6

3.30

3.25

DVCC 3.3V

3 PIN

15.00

3.30

3.33

IC505

AZ1117BH-ADJTRE1 15V ADJ 0W SOT223 R/TP 3P - BCD

IC602

TAS5548

IC700

TAS5612LA 125-W Class-D

IC701

TPA6132A2

VCC_1.2V

2 PIN

15.00

1.20

1.21

AVCC_3.3V

14,35,50 PIN

3 ~ 3.6

3.30

3.33

VCC_12V

2 PIN

10.8 ~ 13.2

12.00

11.65

GVDD

1,22 PIN

10.8 ~ 13.2

12.00

11.65

PVDD

36,37,38,29,30,31 PIN

12 ~ 34

25.00

24.76

AVCC_3.3V

14 PIN

2.3 ~ 5.5

3.30

3.27

3-39

3-40

2. CONNECTORS
LOCATION

PIN NUMBER

SPEC

REAL VOLTAGE

PVDD

25.4

DGND

LOCATION

MAIN
CN202

1,2,3
4,5,6,7
MAIN

CN500 (BT)

1
6,8

DVCC_3.3V

3.31

DGND

MAIN
CN107
(TOP JCAK)

4,5,9,10,12

DGND

11

USB_5.6V

5.6

1,2

3.7VA

3.69

GND

VKK

-28.9

FL-

-21.9

FL+

-26.2

PIN NUMBER

PVDD

25.4

DGND

DVCC_3.3V

3.3

DGND

SMPS
CN901

4,5,6,7
BT
1

(BT)

6,8
TOP JACK

CN370

4,5,9,10,12

GND

11

VCC_5V

5.6

1,2

3.7VA

3.69

GND

VKK

-28.9

FL-

-21.9

FL+

-26.2

VCC_1.2V

1.205

DVDD_3.3V

3.29

3,6

DGND

VFD

MAIN
CN201 (DAB)

REAL VOLTAGE

1,2,3

MAIN

CN102
(FRONT)

SPEC

VCC_1.2V

1.205

DVDD_3.3V

3.29

3,6

DGND

CN301

DAB

(DAB)

3. CAPACITORS
LOCATION

SPEC

ENG. VOLTAGE

REAL VOLTAGE

LOCATION

SPEC

ENG. VOLTAGE

REAL VOLTAGE

C209

47uF/6.3V

1.2

1.21

CA402

47uF/16V

3.3

3.34

CA403

47uF/16V

3.3

3.34

CA101
CA102

100uF/16V

12

470uF/16V

3.3

11.75

CA405

100uF/16V

5.20

3.32

CA407

100uF/16V

1.8

1.86

CA103

100uF/16V

CA201

47uF/50V

3.3

3.32

CA501

47uF/16V

3.3

3.32

22

21.50

CA600

100uF/16V

3.3

3.32

CA202

47uF/50V

30

28.60

CA701

470uF/50V

25

24.76

CA203

1000uF/6.3V

4.5

4.60

CA702

470uF/50V

25

24.77

CA204

100uF/35V

25

24.76

CA205

100uF/35V

25

24.76

5.10

CA206

100uF/35V

12

12.00

MAIN BOARD

FRONT JACK BOARD

C355

10uF/16V
FRONT VFD BOARD

CA207

47uF/50V

27

26.10

C301

47uF/50V

27

25.5

CA208

100uF/35V

12

12.00

C316

47uF/16V

3.3

3.34

CA401

220uF/10V

5.20

3-41

3-42

PRINTED CIRCUIT BOARD DIAGRAMS

1. SMPS P.C.BOARD
(TOP VIEW)

3-43

3-44

SMPS P.C.BOARD
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

(BOTTOM VIEW)

3-45

3-46

2. MAIN P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

3-47

3-48

3. FRONT VFD P.C.BOARD

(TOP VIEW)

(BOTTOM VIEW)

3-49

3-50

4. FRONT JACK P.C.BOARD

(TOP VIEW)

(BOTTOM VIEW)

3-51

3-52

3-53

3-54