turning power

Calculo Condiciones de Corte

customer
case 1

case 2

case 3

case 4

machine
material

correction value of grade

K sch

0.9
workpiece

correction value of wear

correction value of machining

K ver

1.4

K st

case 1

case 2

case 3

case 4

K ges

1.202

0.000

0.000

0.000

4.24

#DIV/0!

#DIV/0!

#DIV/0!

Ky

1.06

face of chip

mm^2

0.6

thikness of chip h

mm

0.141

0.000

0.000

0.000

Kc-value

N/mm^2

1928.96

#DIV/0!

#DIV/0!

#DIV/0!

cutting force

619.10

#DIV/0!

#DIV/0!

#DIV/0!

power

KW

10.32

#DIV/0!

#DIV/0!

#DIV/0!

torque

Mt

30.95

#DIV/0!

#DIV/0!

#DIV/0!

overall correction value

correction value of cutting speed

Kv

0.9

normal rake angle

-4

factor steel 6 cast 2

Yo

piec.

width of chip

number of cutting edges

feed per edge

depth of cutting ap

cutting speed

entering angle Kappa

efficiency

mm

mm

mm/Min

degree

diameter

0.2

1000

45

in%

tang a (sheet-material)

specific cutting force kc1.1

correction value of rake angle

0.26

N/mm^2

1160

mm

100

0.26

0.26

0.26

Seite 1

Negative Geometrie

customer:

tool datas
correction value of grade

Kschn

0.93

material:
0.93

0.93

0.93

0.93
machining:

correction value of wear

K ver

1.4

1.4

1.4

1.4

1.4

Kst

0.8

0.8

0.8

0.8

0.8

milling

cutting force calculation

machine:
workpiece:

correction value of machining

grade:
correction value of cutting speed

K vc

0.9

0.9

0.9

0.9

0.9

normal rake angle

-6

-6

-6

-6

-6

factor steel 6 cast 2

Yo

15

15

15

15

15

entering angle appa

width of cut

overall correction value

number of cutting edges

correction value of rake angle

feed

degree

90

45

45

45

45

2.00

4.24

5.66

7.07

8.49

K ges

1.012

1.012

1.012

1.012

1.012

Ky

1.08

1.08

1.08

1.08

1.08

mm/min

4478.50

4478.50

4478.50

4478.50

4478.50

hm

0.129

0.092

0.092

0.092

0.092

diameter of milling cutter

mm

160

160

160

160

160

feed per edge

mm

0.15

0.15

0.15

0.15

0.15

depth of cutting ap

mm

width of cutting ae

mm

130

130

130

130

130

face of cut

mm^2

0.259

0.388

1.647

2.059

2.471

cutting speed

m/min

1000

1000

1000

1000

1000

kc-value

N/mm^2

1899.65

1899.65

1899.65

1899.65

1899.65

entering angle Kappa

degree

90

45

45

45

45

cutting force

2328.03

2702.08

3602.77

4503.47

5404.16

efficiency

0.8

0.8

0.8

0.8

0.8

power

KW

29.10

33.78

45.03

56.29

67.55

tang a (sheet-material)

mc

0.26

0.26

0.26

0.26

0.26

cutting edges in contact

ze

4.5

4.5

4.5

4.5

4.5

specific cutting force kc1.1

N/mm^2

1160

1160

1160

1160

1160

torque

Mt

186.24

216.17

288.22

360.28

432.33

passive power

-374.05

-900.69

-900.69

-900.69

5404.16

penetration angle

degree

108

108

108

108

108

mean undeformed chip thickness

negative Geometrie

material

Energia especifica de Corte (kc)

material
ST42
ST50
ST60
ST70

Codigo CMC Sandvick

hardness properities
Rm N/mm^2
500
520
620
720

Kc, 1, 1
N/mm2
1800
1990
2150
2260

Tang a=z
0.17
0.26
0.25
0.3

C45-CK45
C60-CK45

670
770

1450
1690

0.27
0.22

16MnCr5
18CrNi6

770
630

1400
1450

0.3
0.27

34CrMo4
42CrMo4
50Crv5

600
730
600

1550
1565
2220

0.28
0.27
0.26

stainless
steel

600
700

2580

0.18

3360
2060

0.22
0.19

1600
1800
950
1160
1200

0.17
0.17
0.21
0.26
0.24

1800
650
780
650
280

0.17
0.25
0.18
0.25
0.19

Mn hardened steel
chilled cast iron

GS-45
GS-52
GG-14
GG-25
GTW,GTS

cast-bronze
red bronze
brass
AL-cast
Mg-alloy

300-500
500-700

200-420

Seite 3

Factores de Correccion

correction for rake angle

Ky

y0=6 for steel

y0=
y0=2 for GG

Ky=1-((y-yo)/100)

Y= rake angle
correction for grade
K sch

1
0,9-0,95
1.1

correction for wear

1,3-1,5

for carbide
for ceramic
for high-speed steel

K ver
correction for machining
K st

cerrection for cutting speed

K v

K ges

0.8
1
1.1
1.2
1.3

milling
turning outside
planing
turning inside
reaming

1.3
1.15
1
0.95
0.9
0.87
0.85
0.8

10-30m/min
40m/min
100m/min
>200 m/min
>450 m/min
600m/min
800m/min
1000m/min

K v*

K st*

drilling
grooving

milling

K ver*

K sch*

Seite 4

Ky