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AC IN
D
CONTROL
TOPS witc h
S
PI-1951-091996
Description
P MAX4,6
7W
TOP221P or TOP221G
9W
6W
TOP222Y
25 W
15 W
TOP222P or TOP222G
15 W
10 W
TOP223Y
50 W
30 W
TOP223P or TOP223G
25 W
15 W
TOP224Y
75 W
45 W
TOP224P or TOP224G
30 W
20 W
TOP225Y
100 W
60 W
TOP226Y
125 W
75 W
TOP227Y
150 W
90 W
Notes: 1. Package outline: Y03A 2. Package Outline: P08A or G08A 3. 100/115 VAC with doubler input 4. Assumes appropriate
heat sinking to keep the maximum TOPSwitch junction temperature below 100 C. 5. Soldered to 1 sq. in.( 6.45 cm2), 2 oz. copper
clad
(610 gm/m2) 6. PMAX is the maximum practical continuous power output level for conditions shown. The continuous power
capability
in a given application depends on thermal environment, transformer design, efficiency required, minimum specified input voltage,
input storage capacitance, etc. 7. Refer to key application considerations section when using TOPSwitch-II in an existing
TOPSwitch design.
December 1997
TOP221-227
VC
CONTROL
ZC
SHUTDOWN/
AUTO-RESTART
SHUNT REGULATOR/
ERROR AMPLIFIER
5.7 V
5.7 V
4.7 V
DRAIN
INTERNAL
SUPPLY
1
VILIMIT
IFB
THERMAL
SHUTDOWN
POWER-UP
RESET
OSCILLATOR
DMAX
CLOCK SAW
PWM COMPARATOR
RE
SOURCE
PI-1935-091696
Tab Internally
Connected to Source Pin
DRAIN
SOURCE CONTROL
TO-220 (YO3A)
SOURCE 1
2
SOURCEsource
SOURCE
(HV RTN)
Output MOSFET
connection7 for
high voltage
power return.
SOURCE 3
CONTROL 4
DRAIN
DIP-8 (P08A)
SMD-8 (G08A)
PI-2084-052198
TOP221-227
C
12/97
Auto-restart
5.7 V
4.7 V
VC
0
VIN
DRAIN
DMIN
ICD1 2.0
PI-2040-050197
IC
Charging CT
Off
Switching
(a)
IC
Charging CT
ICD1
Discharging CT
ICD2
Discharging CT
5.7 V
4.7 V
8 Cycles
DRAIN
6.0
IC (mA)
VC
IB
DMAX
VIN
95%
Of
5%
Of
Of
0
Switching
Switching
(b)
CT is the total external capacitance connected to the CONTROL pin
PI-1956-092496
Figure 5. Start-up Waveforms for (a) Normal Operation and (b) Auto-restart.
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C
12/97
C
12/97
C
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VIN
VIN
DRAIN
0
VOUT
0
IOUT
0
12
VC
812
81
VC(reset)
0
12
IC0
812
81
1
PI-2030-042397
Figure 6. Typical Waveforms for (1) Normal Operation, (2) Auto-restart, and (3) Power Down Reset.
the output MOSFET off until the start of the next clock cycle.
The current limit comparator threshold voltage is temperature
compensated to minimize variation of the effective peak
current limit due to temperature related changes in output
MOSFET
R
.
DS(ON)
CD1
and I
CD2
(I
L1 3.3H
D2 UF5401
+5V
R3 47K
C2 330 F
10V
VR1
C1
2.2 nF 1KV
RTN
D1 UF4005
R2 100
D3 IN4148
Wide-Range DC Input
T1
U1 TOP221P
C3 100 F
10V
CONTROL
TOPS witch-II
C
R1
10
C4 100 F
16V
U2 PC817A
C5 47 F
10V
+
12V Non-Isolated
PI-2115-111797
Figure 7. Schematic Diagram of a 4W TOPSwitch-II Stand-by Power Supply using an 8 lead PDIP.
Application Examples
Following are just two of the many possible TOPSwitch
implementations. Refer to the Data Book and Design Guide
for additional examples.
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12/97
D2
MUR420
L1
3.3 H
+12V
C2
330 F
35 V
VR1
P6KE200
C3
220 F
35 V
RTN
L2
22 mH
D1
BYV26C
BR1
400 V
C1
47 F
400 V
C6
0.1 F 250 VAC
J1
F1
3.15 A
U1
D TOP224P
CONTROL
C
R1
100
C4
0.1 F
TOPS witch-II
R2
220
T1
R3
6.8
D3
1N4148
C5
47 F
U2
PC817A
C7VR2
1 nF1N5241B
250 VAC11 V Y1
N
PI-2019-033197
Figure 8. Schematic Diagram of a 20W Universal Input TOPSwitch-II Power Supply using an 8 lead PDIP.
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12/97
C
12/97
DRAIN
SOURC
TO-220 PACKAGE
E
CONTRO
Bias/Feedback
Return
CSD
Bias/Feedback
Input
High Voltage
Return
Kelvin-connected
auto-restart/bypass capacitor C5 and/or compensation
network
Do not bend
SOURCE pin.
Keep it short.
Bend DRAIN pin forward if needed for creepage.
C5
PC Board
Kelvin-connected
auto-restart/bypass capacitor C5
and/or compensation network
C5
Bias/Feedback Input
Bias/Feedback Return
High-voltage Return
TOP VIEW
DIP-8/SMD-8 PACKAGE
Bias/Feedback Return
SOURCE
SOURCE
C5
High Voltage
Return
CONTROL
DRAIN
Kelvin-connected Bias/Feedback auto-restart/bypass capacitor C5
Input
TOP VIEW
PI-2021-041798
Design Tools
The following tools available from Power Integrations
greatly simplify TOPSwitch based power supply design.
Data Book and Design Guide includes extensive
application information
Operating
DRAIN Voltage ............................................ -0.3 to
700 V Junction Temperature(3) ................ -40 to 150 C
Lead Temperature(4) ................................................ 260 C
DRAIN Current Increase D(I ) in 100 ns except during
(2)
blanking time ......................................... 0.1
x IThermal Impedance: Y Package (JA )(5) .................70 C/W
LIMIT(MAX)
( ) (6)...................2 C/W
CONTROL Voltage ..................................... - 0.3 V to 9 V
JC
CONTROL Current ............................................... 100 mA
P/G Package:
(8)
Storage Temperature ..................................... -65 to 125 C
( ) .........45 C/W(7) ; 35 C/W
JA
(6)
Notes:
( ) ...............................5 C/W
1. All voltages referenced to SOURCE, T = 25 JCC.
A
Free
standing with no heatsink.
Related to transformer saturation see Figure 13.
Measured at tab closest to plastic interface or source pin.
Soldered to 0.36 sq. inch (232 mm2), 2 oz. (610 gm/m2) copper cl
Normally limited by internal circuitry.
Soldered to 1 sq. inch (645 mm2), 2 oz. (610 gm/m2) copper clad.
1/16" from case for 5 seconds.
Conditions
Parameter
Symbol
Min
Typ
Max
Units
I = 4 mA, T = 25 C
90
100
110
kHz
CONTROL FUNCTIONS
Output
Frequency
Maximum
Duty Cycle
DMAX
64
67
70
Minimum
Duty Cycle
DMIN
0.7
1.7
2.7
-21
-16
-11
%/mA
OSC
I = 4 mA, T = 25 C
PWM
Gain
See Figure 4
PWM Gain
Temperature Drift
See Note A
External
Bias Current
IB
Dynamic
Impedance
ZC
%/mA/C
-0.05
See Figure 4
0.8
2.0
3.3
mA
10
15
22
I = 4 mA, T = 25 C
C
See Figure 11
Dynamic Impedance
%/C
0.18
Temperature Drift
SHUTDOWN/AU O-RESTART
T
CONTROL Pin
Charging Current
Charging Current
Temperature Drift
IC
T = 25 C
j
V =0V
-2.4
-1.9
-1.2
V =5V
-2
-1.5
-0.8
C
C
See Note A
0.4
mA
C
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11
%/C
Conditions
Parameter
Symbol
Min
Typ
Max
Units
S1 open
VC(AR)
5.7
UV Lockout
Threshold Voltage
S1 open
4.4
4.7
Auto-restart
Hysteresis Voltage
S1 open
0.6
1.0
TOP221-222
TOP223-227
Auto-restart
Duty Cycle
S1 open
Auto-restart
Frequency
5.0
1.2
S1 open
%
Hz
TOP221Y
T = 25C
TOP221P
di/dt = 80 mA/s,
TOP222Y
T = 25C
TOP222P
TOP223Y
T = 25C
TOP223P
TOP224Y
T = 25C
TOP224P
TOP225Y
Self-protection
Current Limit
LIMIT
T = 25C
0.23
0.25
0.28
0.45
0.50
0.55
0.90
1.00
1.10
1.35
1.50
1.65
1.80
2.00
2.20
2.25
2.50
2.75
2.70
3.00
3.30
TOP226Y
T = 25C
j
TOP227Y
Tj = 25C
Initial Current
Limit
Leading Edge
Blanking Time
INIT
LEB
0.75 x
85 VAC
(Rectified Line Input) ILIMIT(MIN)
See Figure 12
Tj = 25C
0.6 x
265 VAC
I
(Rectified Line Input) LIMIT(MIN)
I = 4 mA,
C
T = 25C
j
180
ns
Conditions
Parameter
Symbol
Min
Typ
Max
Units
I = 4 mA
tILD
Thermal Shutdown
Temperature
Power-up Reset
Threshold Voltage
ns
C
I = 4 mA
125
135
S2 open
2.0
3.3
4.3
31.2
36.0
51.4
60.0
15.6
18.0
25.7
30.0
7.8
9.0
12.9
15.0
5.2
6.0
8.6
10.0
3.9
4.5
6.4
7.5
VC(RESET)
100
OUTPUT
T = 25 C
TOP221 I
T = 100 C
=D 25 mA
TOP222
T = 25 C
I = 50 mA
T = 100 C
TOP223
T = 25 C
I = 100 mA
T = 100 C
TOP224
T = 25 C
I = 150 mA
T = 100 C
TOP225
T = 25 C
I = 200 mA
T = 100 C
TOP226
T = 25 C
3.1
3.6
I = 250 mA
T = 100 C
5.2
6.0
TOP227
T = 25 C
2.6
3.0
I = 300 mA
T = 100 C
4.3
5.0
ON-State
Resistance
DS(ON)
See Note B
OFF-State
Current
Breakdown
Voltage
BV
DSS
DS
Rise
Time
Fall
Time
See Note B
DSS
250
= 560 V, T = 125 C
ID = 100 A, TA = 25 C
700
100
ns
50
ns
Converter Application.
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13
Conditions
Parameter
Symbol
Min
See Note C
36
I = 4 mA
5.5
Typ
Max
Units
OUTPUT (cont.)
DRAIN Supply
Voltage
Shunt Regulator
Voltage
C(SHUNT)
Shunt Regulator
Temperature Drift
5.7
6.0
50
I
CONTROL Supply/
Discharge Current
CD1
CD2
Output
MOSFET Enabled
ppm/C
TOP221-224
0.6
1.2
1.6
TOP225-227
0.7
1.4
1.8
0.5
0.8
1.1
mA
NOTES:
A. For specifications with negative values, a negative temperature coefficient corresponds to an increase in
magnitude with increasing temperature, and a positive temperature coefficient corresponds to a decrease in
magnitude with increasing temperature.
B. The breakdown voltage and leakage current measurements can be accomplished as shown in Figure 15 by using
the following sequence:
i. The curve tracer should initially be set at 0 V. The base output should be adjusted through a voltage sequence
of 0 V, 6.5 V, 4.3 V, and 6.5 V, as shown. The base current from the curve tracer should not exceed 100 mA.
This CONTROL pin sequence interrupts the Auto-restart sequence and locks the TOPSwitch internal MOSFET
in the OFF State.
ii. The breakdown and the leakage measurements can now be taken with the curve tracer. The maximum
voltage from the curve tracer must be limited to 700 V under all conditions.
C. It is possible to start up and operate TOPSwitch at DRAIN voltages well below 36 V. However, the CONTROL pin
charging current is reduced, which affects start-up time, auto-restart frequency, and auto-restart duty cycle. Refer
to the characteristic graph on CONTROL pin charge current (I C) vs. DRAIN voltage for low voltage operation
characteristics.
t2
t1
HV
90%90%
DRAIN
t2
VOLTAGE
t1
D=
10%
PI-1939-091996
120
100
80
60
40
Dynamic
1
=
Impedance Slope
20
0V
0
0
PI-2039-043097
1.3
1.2
1.1
1
0.9
0.8
0.7
0.6
0.5
10
PI-2022-040397
IINIT(MIN) @ 85VAC
100 nS
IINIT(MIN) @ 265VAC
tLEB
0.4
ILIMIT(MAX) @ 25 C
ILIMIT(MIN) @ 25 C
0.3
0.2
0.1
ID
DRAIN CURRENT
0
0
0A
Time (us)
PI-2031-042397
C
12/97
15
470
5W
S2
D
CONTROL
TOPS witc h
470
S1
0.1 F
40 V
47 F
0-50 V
NOTES: 1. This test circuit is not applicable for current limit or output characteristic measurements.
2. For P package, short all SOURCE and SOURCE (HV RTN) pins together.
PI-1964-110696
Curve
Tracer
CBE
D
CONTROL
TOPS witc h
6.5V
4.3V
NOTE: This CONTROL pin sequence interrupts the Auto-restart sequence and
locks the TOPSwitch internal MOSFET in the OFF State.
PI-2109-092397
Figure 15. Breakdown Voltage and Leakage Current Measurement Test Circuit.
1.1
1.0
1.2
PI-1123A-060794
When the DRAIN supply is turned on, the part will be in the
Auto-restart mode. The CONTROL pin voltage will be
oscillating at a low frequency from 4.7 to 5.7 V and the
DRAIN is turned on every eighth cycle of the CONTROL
pin oscillation. If the CONTROL pin power supply is turned
on while in this
1.0
0.8
0.6
0.4
0.2
0.9
0
25
50
-50 -25
1.0
0.8
0.6
0.4
0.2
PI-1125-041494
25
50
Charging
CONTROL
CurrentPin
(mA)
PI-1145-103194
-50 -25
1.6
1.2
0.8
0.4
C
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17
VC = 5 V
0
-50 -25
25
50
16
C
12/97
0
0
20
40
60
80
100
PI-1940-0900396
TCASE=25C
TCASE=100C
2
Scaling Factors:
TOP227 1.00
TOP226 0.83
TOP225 0.67
TOP224 0.50
TOP223 0.33
TOP222 0.17
TOP221 0.09
0
2
Scaling Factors:
TOP227
TOP226
TOP225
TOP224
TOP223
TOP222
TOP221
10
10
400
0
200
400
300
200
100
0
0
200
400
1.00
0.83
0.67
0.50
0.33
0.17
0.09
100
PI-1942-090396
Power (mW)
1000
PI-1941-090396
OUTPUT CHARACTERISTICS
600
600
Name:
Position/Title:
Company:
Address:
City:
State:
Zip/Postal Code:
Country:
Phone:
Fax:
E-mail:
End Application:
Power Requirement:
Input Voltage:
Estimated Design Completion Date:
Power supply that I am designing is
the end product of my company
is incorporated as part of an end product. If so, please specify the end product
To qualify for this free offer, this form must be filled out completely.
Fax or mail this request to:
Free Flyback Transformer Design Spreadsheet Program Offer
Power Integrations, Inc.
477 N. Mathilda Avenue
18
C
12/97
Sunnyvale, CA 94086
Attn: Customer Service
Fax: 408-523-9365
C
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19
P08A
DIM
Plastic DIP-8
inches
D S .004 (.10)
mm
A
B
C
G
H
J1
J2
K
L
M
N
P
Q
0.370-0.385
0.245-0.255
0.125-0.135
0.015-0.040
0.120-0.135
0.060 (NOM)
0.014-0.022
0.010-0.012
0.090-0.110
0.030 (MIN)
0.300-0.320
0.300-0.390
0.300 BSC
9.40-9.78
6.22-6.48
3.18-3.43
0.38-1.02
3.05-3.43
1.52 (NOM)
0.36-0.56
0.25-0.30
2.29-2.79
0.76 (MIN)
7.62-8.13
7.62-9.91
7.62 BSC
-E-
-D-
A
J1
Notes:
1. Package dimensions conform to JEDEC
specification MS-001-AB for standard dual
in-line (DIP) package .300 inch row spacing
(PLASTIC) 8 leads (issue B, 7/85)..
2. Controlling dimensions are inches.
3. Dimensions shown do not include mold
flash or other protrusions. Mold flash or
protrusions shall not exceed .006 (.15) on
any side.
4. D, E and F are reference datums on the
molded body.
-FH
K
Q
J2
L
PI-2076-031197
G08A
Plastic SMD-8
DIM
inches
mm
A
B
C
G
H
J1
J2
J3
J4
K
L
M
P
0.370-0.385
0.245-0.255
0.125-0.135
0.004-0.012
0.036-0.044
0.060 (NOM)
0.048-0.053
0.032-0.037
0.007-0.011
0.010-0.012
0.100 BSC
0.030 (MIN)
0.372-0.388
0-8
9.40-9.78
6.22-6.48
3.18-3.43
0.10-0.30
0.91-1.12
1.52 (NOM)
1.22-1.35
0.81-0.94
0.18-0.28
0.25-0.30
2.54 BSC
0.76 (MIN)
9.45-9.86
0-8
Notes:
1. Package dimensions conform to JEDEC
specification MS-001-AB (issue B, 7/85)
except for lead shape and size.
2. Controlling dimensions are inches.
3. Dimensions shown do not include mold
flash or other protrusions. Mold flash or
protrusions shall not exceed .006 (.15) on
any side.
4. D, E and F are reference datums on the
molded body.
D S .004 (.10)
-E-
5
8
E S .010 (.25)
-D-
A
M
J1
-FJ3
J4
J2
.010 (.25) M A S
.004 (.10)
G
H
PI-2077-071597
Y03A
Plastic TO-220/3
DIM
inches
mm
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
.460-.480
.400-.415
.236-.260
.240 - REF.
.520-.560
.028-.038
.045-.055
.090-.110
.165-.185
.045-.055
.095-.115
.015-.020
11.68-12.19
10.16-10.54
5.99-6.60
6.10 - REF.
13.21-14.22
.71-.97
1.14-1.40
2.29-2.79
4.19-4.70
1.14-1.40
2.41-2.92
.38-.51
17.91-18.16
3.71-3.96
2.62-2.87
.705-.715
.146-.156
.103-.113
J
CB
N
D
L
Notes:
1. Package dimensions conform to
JEDEC specification TO-220 AB for
standard flange mounted, peripheral
lead package; .100 inch lead spacing
(Plastic) 3 leads (issue J, March 1987)
2. Controlling dimensions are inches.
3. Pin numbers start with Pin 1, and
continue from left to right when
viewed from the top.
4. Dimensions shown do not include
mold flash or other protrusions. Mold
flash or protrusions shall not exceed
.006 (.15 mm) on any side.
5. Position of terminals to be measured
at a position .25 (6.35 mm) from the
body.
6. All terminals are solder plated.
F
M
G
H
PI-1848-050696
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability.
Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it
convey any license under its patent rights or the rights of others.
PI Logo and TOPS witch are registered trademarks of Power Integrations, Inc.
Copyright 1998, Power Integrations, Inc. 477 N. Mathilda Avenue, Sunnyvale, CA 94086 http://www.powerint.com
WORLD HEADQUARTERS
NORTH AMERICA - WEST
Power Integrations, Inc.
477 N. Mathilda Avenue
Sunnyvale, CA 94086 USA
Main:
+14085239200
Customer Service:
Phone:
+14085239265
Fax:
+14085239365
KOREA
Power Integrations International
Holdings, Inc.
Rm# 402, Handuk Building,
649-4 Yeoksam-Dong, Kangnam-Gu,
Seoul, Korea
TAIWAN
Power Integrations International
Holdings, Inc.
2F, #508, Chung Hsiao E. Rd., Sec. 5,
Taipei 105, Taiwan
Phone:
+886227271221
Fax:
+886227271223
Phone:
JAPAN
Power Integrations,
K.K. Keihin-Tatemono
1st Bldg.
12-20 Shin-Yokohama 2Chome, Kohoku-ku,
Yokohama-shi, Kanagawa
222, Japan
Phone:
+8225687520 Fax:
+8225687474
+81(0)454711021 Fax:
+81(0)454713717
20
C
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APPLICATIONS
HOTLINE
World Wide
+14085239260
APPLICATIONS FAX
World Wide
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