LG MCT806 PDF

Internal Use Only
Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: MCT806 (MCT806, MCS1306F/W)
Mini Hi-Fi System

SERVICE MANUAL
MODEL: MCT806
(MCT806, MCS1306F/W)
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.
P/NO : AFN75496351
JUNE, 2011
CONTENTS
SECTION
SECTION
SECTION
SECTION
1 ........ GENERAL
2 ........ CABINET & MAIN CHASSIS
3 ........ ELECTRICAL
4 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ................................................................................................................... 1-3

ESD PRECAUTIONS .................................................................................................................................. 1-5
SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-6
PROGRAM DOWNLOAD GUIDE ........................................................................................................... 1-7
SPECIFICATIONS ..................................................................................................................................... 1-10
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and dont allow
contact with fingers or other exposed skin.
5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up

Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.
2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
(1 M)
Conductive
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-5
SERVICE INFORMATION FOR EEPROM

POWER ON
FLD no disc status
Remote control + Front STOP

push same timing during 5s
FLD OP-0.
Move to appropriate position and

make changes with remote control.
(
,
, / , REPEAT )
DETECT NEW EEPROM

(OPTION EDIT SCREEN)
NAME
HEX
OP0
OP1
OP2
OP3
OP4
OP5
OP6
OP7
OP8
OP9
05
00
00
00
00
69
90
07
B0
09
Press STOP key
FLD write ok
Remote control +
Front STOP push same timing
FLD E2P CLR
Completed
1-6
PROGRAM DOWNLOAD GUIDE

1. AUDIO PROGRAM
Download program file name must be MCT806_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.
ON VFD DISPLAY SCREEN

NO USB
Insert usb device at usb function
READ
FIRMWARE
WRITE 00 .. 100
UPDATED
POWER OFF AUTOMATICALLY
When completed, remove usb device.
1-7
2. CD PROGRAM
Download program file name must be HD003_DATE_00.BIN

NO USB
READ
FIRMWARE
FINISH
UPDATED
1-8
3. BEAT BOX PROGRAM

Download program file name must be BEAT_BIN_DATE_00.BIN

NO USB
READ
FIRMWARE
FINISH
UPDATED
1-9
SPECIFICATIONS
GENERAL
Power requirements
Power consumption
Dimensions (W x H x D)
Net Weight (Approx.)
Operating temperature
Operating humidity
Bus Power Supply
Refer to main label

Refer to main label
285 x 390 x 380 mm without foot
7 kg
5 C to 35 C (41 F to 95 F)
5 % to 90 %
USB DC 5 V
500 mA
iPod DC 5 V
1A
INPUTS/ OUTPUTS
ANALOG AUDIO IN
PORT. IN
ANALOG AUDIO OUT
1.2 Vrms (1 kHz), 600 , RCA jack (L, R) x 1

0.5 Vrms (3.5 mm stereo jack)
800 mVrms (1 kHz), 600 , RCA jack (L, R) x 1
TUNER
FM Tuning Range
AM Tuning Range
87.5 to 108.0 MHz or 87.50 to 108.00 MHz

522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz
AMPLIFI ER
Stereo mode
Surround mode
270 W + 270 W (4 at 1 kHz)

Front
270 W + 270 W (4 at 1 kHz, THD 10 %)
Subwoofer
270 W (4 at 60 Hz, THD 10 %)
CD
Frequency Response
Signal-to-noise ratio
Dynamic range
40 to 20 000 Hz
75 dB
80 dB
SPEAKERS
Front speaker
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight
2 Way 2 speaker
4
270 W
540 W
263 x 465 x 360 mm
7.9 kg
Passive subwoofer
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight
1 Way 1 speaker
4
270 W
540 W
350 x 456 x 357 mm
9.4 kg
Design and specifications are subject to change without notice.
1-10
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803) ........................ 2-2

1. ORDER OF DISASSEMBLY FOR MECHANISM DECK .......................................................................... 2-2
2. ORDER OF ASSEMBLY FOR MECHANISM DECK ................................................................................ 2-6
EXPLODED VIEWS................................................................................................................................... 2-11

1.
2.
3.
4.
CABINET AND MAIN FRAME SECTION (MCT806) .............................................................................. 2-11

MECHANISM DECK SECTION (CDM-H1803)....................................................................................... 2-13
PACKING ACCESSORY SECTION ....................................................................................................... 2-15
SPEAKER SECTION .............................................................................................................................. 2-16
2-1
DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803)
1. ORDER OF DISASSEMBLY FOR MECHANISM DECK
1) Disassemble the Cover Guide Disc.
Figure 1
2) Disassemble the Loading FFC from the Main PCB Assy.

Turn the Gear in OPEN direction as shown in Figure 2
to take out the Tray Loading Assy in 3 direction.
Figure 2
3) Pull up the Holder 1 to completely disassemble the

Tray Loading Assy from the Base Main Assy.
Figure 3
2-2
ORDER OF DISASSEMBLY FOR MECHANISM DECK

1
4) Loosen the screw to pull up and disassemble the

Tray Disc.
Figure 4
5) Loosen the screw to pull up and disassemble the

Gear Tray CAM.
Figure 5
6) Disassemble the Gear Tray, Tray Motor Assy and

Loading PCB Assy from the Tray Loading.
Figure 6
2-3

3
Figure 7
7) Disassemble the Harness Cable from the Base Main.
Disassemble the Base Sled Assy from the Base Main
by referring to Figure.
2
Figure 9
2
9) Push the Guide UD in direction 1 to disassemble it

from the Base Main.
Figure 8
8) Disassemble each gear part, Clamp Disc, Clamp
Magnet and Cover Plate from the Base Main.
Disassemble the Loading Motor Assy by being careful
of the hook on the surface of the Base Main.
2-4

10) Use a solder to remove the Motor Jump Wire from the
Main PCB Assy and then disassemble the FFC Cable.
Loosen the screw to disassemble the Main PCB Assy.
Figure 10
2-5
2. ORDER OF ASSEMBLY FOR MECHANISM DECK

1) Assemble the Loading Motor Assy to the Base Main.
(When assembling the Motor Assy, use the hook on
the surface of the Base Main to preassemble, and then
tighten the screws.)
Figure 1
2) Set the Guide UD on the Base Main.

After setting the part, push it in direction 3.
1
2
3
Figure 2
2-6
ORDER OF ASSEMBLY FOR MECHANISM DECK

3) Set the Gear Loading 1 and Gear Pulley 2 on the
Base Main.
Hang the belt between the Gear Pulley and Motor Pulley.
Assemble the Clamp Disc, Clamp Magnet and Cover
Plate to the Base Main.
2
1
Figure 3
4) After setting the Gear Main 2, Gear Pu Up 3 and Gear

Pu Down 4 on the Base Main, tighten the screws.
After assembling the Gear Main, align the location as
shown in Figure.
Figure 4
2-7

1
1
2
4
5
Figure 5
Figure 6
5) After setting the Main PCB Assy on the Base Main,

tighten the screw.
(Set the part accurately on the hook)
Solder the Motor Jump Wire on the PCB set on the
Base Main.
6) Set the Base Sled Assy on the Base Main.

(When setting the part, assemble with the CAM part of
the Guide UD inserted in two locations of the Boss of
Frame UD)
Align the FFC to the Guide and connect the Harness Cable.
2-8

1
Figure 7
Figure 8
7) After setting the Gear Tray, Tray Motor Assy and Loading PCB Assy on the Tray Loading, tighten the screw.
8) Assemble the Gear Tray CAM on the Tray Loading

and set the Tray Disc.
(When assembling, check the location of the Gear Tray
CAM and Tray Disc as shown in the Figure)
2-9
Figure 9
Figure 10
9) Assemble the Tray Loading Assy on the Base Main

Assy as shown in the Figure.
After assembling, insert the Loading FFC to the 5 Pin
Wafer of Main PCB Assy.
10) After setting the Cover Guide Disc, tighten the screw.
2-10
EXPLODED VIEWS
NOTES) THE EXCLAMATION POINT WITHIN AN

EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
1. CABINET AND MAIN FRAME SECTION (MCT806)

464
268
464
CABLE6
A43
270
464
464
CABLE1
A49
VFD
269
CABLE7
464
464
464
264
VOLUME
iPod
464
464
463
A42
I
464
A26
C
D
SMPS
A47
A
B
463
265
255B
267
255A
464
A44
464
300
463
251
255C
H
J
464
USB
266
271
MAIN
272
464
A46
A45
CN101
CABLE2
464
CN102
2-11
2-12
MEMO
2. MECHANISM DECK SECTION (CDM-H1803)

416
151
A26
443
153A
155
153
156
443
422
443
182
159
177
416
173
001
002
417
A02
003
172
166
A01
421
417
012
167
010
012B
440
421
137
012
421
162
164
175
012B
012
012A
180
163
421
012
165
422
2-13
2-14
3. PACKING ACCESSORY SECTION
801 Owners Manual
900 Remote Control
824 AM Loop Antenna
910 Cover
825 FM Wire Antenna
803 Packing
804 Bag
802 Box
2-15
4. SPEAKER SECTION
4-1. FRONT SPEAKER (MCS1306F)
A60L
A60R
2-16
4-2. PASSIVE SUBWOOFER (MCS1306W)
A90
2-17
MEMO
2-18
SECTION 3 ELECTRICAL
CONTENTS
TRAINING MASTER ................................................................................................................................... 3-2
1.
2.
3.
4.
5.
6.
7.
8.
NO
NO
NO
NO
NO
NO
NO
NO
SOUND FROM SPEAKERS ............................................................................................................ 3-2

SOUND IN AUX FUNCTION............................................................................................................ 3-3
SOUND IN PORT. IN FUNCTION ................................................................................................... 3-4
SOUND IN IPOD FUNCTION .......................................................................................................... 3-5
SOUND IN AM/FM FUNCTION ....................................................................................................... 3-6
SOUND IN CD FUNCTION .............................................................................................................. 3-7
SOUND IN USB FUNCTION............................................................................................................ 3-9
POWER .......................................................................................................................................... 3-10
ONE POINT REPAIR GUIDE................................................................................................................. 3-11

1.
2.
3.
4.
5.
NO POWER .......................................................................................................................................... 3-11

NO BOOTING WHEN POWER ON THE SET ..................................................................................... 3-13
VFD IS NOT DISPLAYED WHEN POWER ON THE SET................................................................... 3-14
NO OPERATION OF MD ..................................................................................................................... 3-15
NO SOUND .......................................................................................................................................... 3-21
ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................. 3-29

1.
2.
3.
4.
POWER SUPPLY ON SMPS BOARD ................................................................................................. 3-29

SYSTEM PART .................................................................................................................................... 3-33
NO AUDIO PART ................................................................................................................................. 3-34
DIGITAL AUDIO AMP CHECK ............................................................................................................. 3-39
WAVEFORMS............................................................................................................................................. 3-40
WIRING DIAGRAM ................................................................................................................................... 3-43
BLOCK DIAGRAMS ................................................................................................................................. 3-45
1. OVERALL BLOCK DIAGRAM .............................................................................................................. 3-45

2. SMPS BLOCK DIAGRAM..................................................................................................................... 3-47
3. POWER BLOCK DIAGRAM ................................................................................................................. 3-49
CIRCUIT DIAGRAMS ............................................................................................................................... 3-51
1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-51

2. MICOM CIRCUIT DIAGRAM ................................................................................................................ 3-53
3. PWM CIRCUIT DIAGRAM.................................................................................................................... 3-55
4. AMP CIRCUIT DIAGRAM..................................................................................................................... 3-57
5. DSP CIRCUIT DIAGRAM ..................................................................................................................... 3-59
6. RF SERVO CIRCUIT DIAGRAM .......................................................................................................... 3-61
7. ADC CIRCUIT DIAGRAM ..................................................................................................................... 3-63
8. BEAT BOX CIRCUIT DIAGRAM .......................................................................................................... 3-65
9. VFD CIRCUIT DIAGRAM ..................................................................................................................... 3-67
10. VOLUME CIRCUIT DIAGRAM ............................................................................................................. 3-69
11. USB CIRCUIT DIAGRAM ..................................................................................................................... 3-71
12. IPOD CIRCUIT DIAGRAM.................................................................................................................... 3-73
13. MIC CIRCUIT DIAGRAM (OPTIONAL PART) ..................................................................................... 3-75
CIRCUIT VOLTAGE CHART ................................................................................................................. 3-77

PRINTED CIRCUIT BOARD DIAGRAMS ......................................................................................... 3-81
1.
2.
3.
4.
5.
6.
7.
MAIN P.C.BOARD ................................................................................................................................ 3-81

SMPS P.C.BOARD ............................................................................................................................... 3-85
VFD P.C.BOARD .................................................................................................................................. 3-87
VOLUME P.C.BOARD .......................................................................................................................... 3-89
USB P.C.BOARD.................................................................................................................................. 3-91
IPOD P.C.BOARD ................................................................................................................................ 3-91
MIC P.C.BOARD (OPTIONAL PART) .................................................................................................. 3-91
3-1
TRAINING MASTER
1. NO SOUND FROM SPEAKERS
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?
NO
Make sure to connect the cables to each specified

connector tightly on the unit.
Connect the woofer cables to the WOOF SYSTEM
connectors on the rear panel.
YES
Does the customer select correctly

the input function he or she wants to listen to?
NO
Make sure to connect some cables like A/V cables

and FM/AM antenna cables.
NO
Make sure to select the desired input function

pressing FUCTION button.
NO
The volume level LEDs around the master volume

will be turned on more and more
while turning it clockwise for the volume up.
NO
Refer to a devices instruction manual

and then check if there is sound output from it
connecting another audio system.
YES
After pressing FUNCTION,

is CD, USB, AUX, IPOD, AM or FM displayed?
YES
Turn the master volume clockwise

for the volume up.
YES
Is there any sound from the selected input source?

(AUX IN, USB, TUNER or CD Disc)
YES
Are the sound spectrum level LEDs
on the left and right side of the front panel
being changed up and down
according to the sound input gain?
NO
YES
The sound is output from the speakers.
YES
Sound OK
3-2
The sound spectrum level LEDs will be turned on/off

repeatedly at regular intervals. The speakers cables
might be short-circuited with the chassis ground.
Be careful not to be shorted each other.
TRAINING MASTER
2. NO SOUND IN AUX FUNCTION
the AUX function he or her wants to listen to?
NO
Make sure to connect some cables

between the AUX IN jacks of the unit
and the Audio output jacks of a external Audio device.
NO
Make sure to select the AUX IN function

pressing the AUX/IPOD/PORT. IN button.
NO

NO

and then check if there is sound output
from it connecting another audio system
YES
After pressing the FUNCTION,

is AUX displayed on VFD?
YES

for the volume up.
YES
Is there any sound

from the selected input source?
YES
NO

repeatedly at regular intervals. A speaker cable
YES
and the speakers?
NO
YES
The sound is output

from the speakers.
YES
Sound OK
3-3

TRAINING MASTER
3. NO SOUND IN PORT. IN FUNCTION
the PORT. IN function he or her wants to listen to?
NO
Make sure to connect a cable

between the PORT. IN jack of the unit and the Audio
output jack of a portable device like a MP3 player.
NO
Make sure to select the PORT. IN function

pressing the AUX/IPOD/PORT. IN button.
NO

NO
Refer to a portable devices instruction manual

from it connecting another audio system.
YES
Is PORT. IN displayed on VFD?
YES

for the volume up.
YES
Is there any sound

from the selected input source?
YES
NO

YES
and the speakers?
NO
YES
The sound is output

from the speakers.
YES
Sound OK
3-4

TRAINING MASTER
4. NO SOUND IN IPOD FUNCTION
the iPod function he or she wants to listen to?
NO
Make sure to put a iPod or a iPhone

on the docking system on the top of the unit.
YES
Does the customer use the compatible iPod?
NO
Make sure that The unit supports the models

as follows/iPod nano 1 G, 2 G, 3 G, 4 G, 5 G, 6 G/
iPod classic/ iPod 4 G, 5 G/
iPod touch 2 G, 3 G, 4 G/ iPhone 3 G, 4 G/.
YES
After displaying Loading,

is IPOD displayed on VFD?
NO
If ERRORmessage is displayed, make sure firmly to put a

iPod or a iPhone on the docking system on the top of the unit.
When the battery of a iPod or a iPhone is fully discharged, the
unit can not detect IPOD function, Please wait for a moment
and then it will work after charging a little.
YES
After selecting desired songs
using the user interface of a iPod or a iPhone,
press PALY button and turn the master volume
clockwise for the volume up.
NO

NO

from it connecting another audio system.
YES
Is there any sound from iPod or iPhone?
YES
NO

repeatedly at regular intervals. A speaker cable might
be short-circuited with the chassis ground.
YES
and the speakers?
NO
Make sure to connect the cables

to each specified connector tightly on the unit.
YES
YES
3-5
Sound OK
TRAINING MASTER
5. NO SOUND IN AM/FM FUNCTION
the AM/FM function he or she wants to listen to?
NO
Make sure to connect AM/FM antennas

on the rear panel of the unit.
NO
Make sure to select AM or FM function

pressing the FUNC button.
YES
Is AM or FM displayed on VFD?
YES
After tuning a desired channel
using the TUNING button,
is the sound quality good to listen to the music?
NO
To prevent noise pickup, keep the AM Loop

antenna away from the unit and other components.
Be sure to fully extend the FM wire antenna. After
connecting the FM wire antenna, keep it horizontal.
YES
Is the signal strength of the radio station too week?
NO
Make sure to tune the station manually.
YES
NO

repeatedly at regular intervals. A speaker cable might
be short-circuited with the chassis ground.
YES
and the speakers?
NO
YES
The sound is output

from the speakers.
YES
Sound OK
3-6

TRAINING MASTER
6. NO SOUND IN CD FUNCTION
the CD function he or she wants to listen to?
NO
Make sure to put on a CD disc on the tray.
YES
Is a CD disc put on the tray correctly?
NO
Make sure to insert the CD disc upside down.
YES
Does the unit display NO DISC on VFD

when a disc is inserted on the tray?
NO
Place the disc with the label

or printed side facing upwards.
NO
Check the playable disc.

Make sure that the file extensions
are .mp3 or .wma.
NO
Make sure to check

the supported MP3/WMA music file on the CD disc.
Refer to the owners manual.
NO

YES
Does the customer use

the supported mp3 or WMA music files on the disc?
YES
When the unit searches music files in a CD disc,
are the following messages displayed on VFD?
SELECTED
TRACKING # and TIME
YES
After selecting a track number using the SCAN or
DISC# button, press PLAY button and turn the master
volume clockwise for the volume up.
YES
Is the sound quality good to listen to the music?
NO
Make sure to clean CD discs with a commercially

available cleaner. If the surface of the disc is polluted
or scratched, the sound quality can become bad
or the customer can not listen to the music.
YES
changed up and down
NO
YES
3-7

TRAINING MASTER
YES
and the speakers?
NO

YES
NO
3-8
Sound OK
TRAINING MASTER
7. NO SOUND IN USB FUNCTION
the USB function he or she wants to listen to?
NO
Make sure to insert a USB on the USB ports

on the bottom of the unit.
NO
Make sure to select the USB function

pressing the CD/USB button.
NO
When No USB is displayed,

make sure that the customer uses the recommended
USB which support USB2.0 or USB1.1.
NO
Check if it is the playable disc or not.

Make sure that the file extensions are
.mp3or .wma.
NO
Make sure to check the compatible USB device

and the supported MP3/WMA music file requirement.
Refer to the owners manual.
NO

YES
Is USB displayed on VFD?
YES
Does the unit display SELECTED on VFD

when a USB is inserted into the USB port?
YES
Does the customer use the supported

mp3 or WMA music files on the disc?
YES
When the unit searches music files in a USB,
are the following messages displayed on VFD?
SELECTED
TRACKING # and TIME
YES
After selecting a track number using the SCAN button,
press PLAY button and turn the master volume
clockwise for the volume up.
YES
Are the sound spectrum level
NO
The sound spectrum level will be turned on/off

YES
and the speakers?
NO
YES
3-9

TRAINING MASTER
YES
NO
Sound OK
8. NO POWER
Is the power cord plugged
into a electrical outlet?
NO
Make sure to plug the power cord of the unit

into a electrical outlet.
YES
Does the Standby LED light

in red color?
NO
If the customer can not see the red light

on the front panel, the SMPS might have any problem.
Please solve the problem
referring to the service manual.
YES
Is the Standby LED turned off
after pressing the Power button
on the remote control?
NO
Replace the batteries with new ones

if the remote control doesnt work.
NO
The SMPS might be not able to supply the power

to drive the VFD.
Refer to the service manual to fix it.
YES
Are the messages displayed
in the following order on VFD?
HELLOW
VOLUME 15
FUNCTION
YES
Is there any sound

from the speakers each input function?
NO
YES
Power & Sound OK
3-10
Make sure to connect speaker cables.
ONE POINT REPAIR GUIDE

1. NO POWER
If the unit doesnt work by no power problem, repair the set according to the following
guide.
1-1. FUSE & BRIDGE DIODE
1-1-1. Solution
Please check and replace F901, BD901, TH901, TH903 on SMPS board.
1-1-2. How to troubleshoot (Countermeasure)

1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode DB901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH901 and TH902 is normal or open.
1-1-3. Service hint (Any picture / Remark)
< F901 >

If F901 is not short-circuit,
replace it with a same
specifications one.
< BD901 >

If BD901 is short-circuit,
replace it with a new one.
3-11
< TH901, TH903 >

If TH901 or TH902 is open,
replace it with a new one.

NO POWER
If the unit doesnt work by no power problem, repair the set according to the following
guide.
1-2. D951, ZD951
1-2-1. Solution
Please check and replace D951, ZD951 on SMPS board.

1) Check the Anode-Cathod Voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
If it doesnt have any voltage, its destroyed. Replace it with a new one.
2) Check if ZD951 is short-circuit.
If it is short-circuit, and then replace it with a new one.
< SMPS schematic diagram >

3-12

2. NO BOOTING WHEN POWER ON THE SET
The set doesnt work when press the power button on the front board or the remote
control.
2-1. FLASH MEMORY
2-1-1. Solution
Please check and replace IC101 on MAIN board.

1) Check the 3.7VA to CN102, CN103, and CN104 in standby mode.
If there is no 3.7 VA, check the SMPS.
2) Check 5.6 V, 12 VA, FL+, FL- and 32 V when power on the set.
- If the set doesnt work regardless of what the KEY1 changes high to low while pressing the power
button. X100 and X101 work normally but, if you can not power on the set, replace the IC101 with a new
one on the main board.
w~ yj{ys
OyX[`P
rl X
OX[P
XWW
OÙZ_ZWtoP
XWX
OZYU^]_roP
< Signal check point >
3-13

3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD
3-1-1. Solution
Please check and replace DIG301 on FRONT board.

1) Check if 32 V, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check if the IC101 outputs VFD_RST, VFD_CLK, VFD_STB, and VFD_STB to the FRONT board.
3) Check if the VFD grid current amplifier circuit (Q301, Q303, Q304) on the FRONT board.
Check the drive signal to the transistors base.
If the control signals from VFD (TP302, TP303, TP304) isnt output, replace VFD with a new one.
If the transistor doesnt work, replace it.
kpnZWXG} mk
{wZWYSG
{wZWZSG
{wZW[
yZYÔ{wZW[P
xZWXGl
xZWX
xZWZ
G
ZW} T
xZW[
jGGSGGGGG
GU
jGGGGU
< Waveform of the grid current driver >
3-14

4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
SPINDLE MOTOR among them.
4-1. SPinDLE MOTOR
4-1-1. Solution
Please check and replace IC407, IC408 on MAIN board.

1) Check the SPDO signal from Pin16 of IC407.
If no signal, check 3.3V(RF) and X402.
2) Check the SP- & SP+ from IC408 to CN405 for driving SPinDLE motor. It is about 3.6 Vp-p.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the sPindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.
G
ZU]} T
zwR
YGGju[W\
zwT Gju[W\
zwRGGju[W\
zwT
XGGju[W\
< Waveform of SP- & SP+

for driving SPinDLE motor >
3-15
pj[W_

NO OPERATION OF MD
SLED MOTOR among them.
4-2. SLED MOTOR
4-2-1. Solution

1) Check the SLDO signal from Pin15 of IC407.
If no signal, check 3.3V(RF) and X402.
2) Check the SLED+ & SLED-from IC408 to CN405 for driving SPinDLE motor. It is about 2.9 Vp-p.
If no signal, check +1.8V and +5V for IC408.
4) Check the MD.
If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
hG
YU`} T
zsR
[GGju[W\
zsT
Gju[W\
zwT
Gju[W\
zsRGGju[W\
zwRGGju[W\
zsT
ZGGju[W\
< Waveform of SLED- & SLED+
for driving SLED motor >
3-16
pj[W_

NO OPERATION OF MD
TRAY MOTOR among them.
4-3. TRAY MOTOR
4-3-1. Solution

1) Check TUR+ & TUR-signals from Pin56 & 57 of IC501 to IC406.
If no signal, check +5 V to IC406.
2) Check TUR_M+ & TUR_M- from IC406 to CN405 for driving TRAY motor. It is about 3.8 Vp-p.
If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.
4) Check the MD.
If the tray motor is sort-circuit or has any trouble, it can not rotate the tray.
hG
ZU_} T
{|ytT
_GGju[W\
{|ytRGGju[W\
{|ytT Gju[W\
{|ytR
^GGju[W\
< Waveform of TUR_M
for driving TRAY motor >
3-17
pj[W_

NO OPERATION OF MD
TRAY OPEN/CLOSE MOTOR among them.
4-4. TRAY OPEN / CLOSE MOTOR
4-4-1. Solution

1) Check MOT_OPEN & MOT_CLOSE signals from Pin104 & 105 of IC501 to IC408.
If no signal, check +1.8 V & + 5 V to IC408.
2) Check LOAD from IC406 to CN405 for driving the tray open / close motor. It is about 3.85 Vp-p.
If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.
4) Check the MD.
If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
ju[W\
hG
ZU_\} T
svR
XZGGju[W\
tv{vwlu
^GGpj[W_
tv{jsvzl
tv{vwlu
tv{jsvzl
svT Gju[W[
svRGGju[W[
]GGpj[W_
svT
XYGGju[W\
< Waveform
for driving TRAY open / close motor >
3-18
pj[W_

NO OPERATION OF MD
from a CD disc if the pickup module in MD doesnt work. This step is for checking the
LASER TRACKING ACTUATOR.
4-5. LASER TRACKING ACTUATOR
4-5-1. Solution

The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from Pin14 of IC407.
If no signal, check 3.3 V(RF) and X402.
2) Check T- & T+ from IC408 to CN404 for driving the tracking actuator.
4) Check the MD.
If the pickup module has any trouble, it can not move the laser beam on the left or right side.
ju[W[
{R
ZGGju[W[
{T Gju[W[
{RGGju[W[
{T
YGGju[W[
< Waveform of T
for driving TRACKING actuator >
3-19

NO OPERATION OF MD
from a CD disc if the pickup module in MD doesnt work. This step is for checking the
LASER FOCUSING ACTUATOR.
4-6. LASER FOCUSING ACTUATOR
4-6-1. Solution

The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FOD signal from Pin13 of IC407.
If no signal, check 3.3 V(RF) and X402.
2) Check F- & F+ from IC408 to CN404 for driving the focusing actuator.
4) Check the MD.
If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
{T
ju[W[
mR
[GGju[W[
mRGGju[W[
mT Gju[W[
mT
XGGju[W[
< Waveform of TR
for driving FOCUSING actuator >
3-20

5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the following guide.
5-1. IN THE CD FUNCTION
5-1-1. Solution
Please check and replace IC501, IC602, IC801 on MAIN board.

1) Check CD_BCK, CD_LRCK, & CD_DATA signals from IC407 to IC501.
If no signal, check if the RF & servo signals from MD is entered to IC407.
Refer to the No operation of MD guide on Item 4.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- DAC_BCK: IC501_87Pin --> IC507_16Pin --> IC602_4Pin
- DAC_LRCK : IC501_88Pin --> IC507_5Pin --> IC602_4Pin (44.1 kHz)
- DAC_DATA : IC501_83Pin --> R817 next to IC01 --> IC602_6/9Pin
- DAC_MCLK : IC501_86Pin --> R818 next to IC801
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if Digital audio AMP block on Item 5-2 is normal.

{T
IC407
BU9543KV
IC501
MLC9800
BEAT_DATA
DAC_BCK
DAC_LRCK
IC602
PS9850
PWM
AMP IC
TAS5631
DAC_MCLK
khjtjsrGOX]U`ZtoP
khjijrGOXU[toP
khjkh{h
khjsyjrGO[[UXroP
IC801
FS502B
BEAT BOX
< Waveform of I2S audio interface signals >
< I2S Signal Flow >
3-21

NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according
to the following guide.
5-2. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)
5-2-1. Solution

1) Check FL, FR, RL, RR, SW1, & SW2 signals from IC602 to IC701, 702 & 703 each input
function.
If no signal, check if I2S audio signals are entered to IC602.
Refer to I2S audio signal interface on Item 5-1.
2) Check PVDD_48V.
If 48 V is abnormal, check the SMPS.
3) Check +12 for driving the gate of AMP IC.
a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.
b. Remove a ferrite bead among FB703, FB707 and FB713 one by one.
When removed a ferrite bead, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
4) Check the impedance between SPK+ & GND and SPK- & GND.
a. If the impedance is 0 , the IC must be damaged.
b. After removing the heat sink, replace it with a new one.
Comments !!
If a AMP IC among three is damaged, AMP_PDN to R103 changes HIGH to LOW at regular intervals.
The sound is not output by AMP power down function.

yXWZOhtwwkuP
khjkh{h
pj^WX
pj^WY
pj^WZ
ilhk
3-22
pjXWX

NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following guide.
5-3. IN THE USB FUNCTION
5-3-1. Solution
Please check and replace IC501, IC504 on MAIN board & IC3U01 on USB board.

1) Check +5VU to USB board.
If the USB LEDs are turned on, the voltage is okay, if so not, check +5.6 V to Pin8 of CN602.
2) Check USB D from main board to USB board.
a. Check USB_HUB_DN/DP signals to IC501(Pin116, 117)
b. Check USB1/2_DN/DP signals from IC504 to CN602 (Pin10, 11, 13, & 14)
If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
3) Check if Digital audio AMP block on item 5-2 is normal.
{T
IC504
USB2512B
DAC_MCLK
USB
Board
USB
ADC_DATA
DAC_BCK
DAC_LRCK
IC501
MLC9800
DAC_DATA
USB_D
IC602
PS9850
PWM
AMP IC
TAS5631
DAC_MCLK
kT GXWGGju]WY
IC801
FS502B BEAT_DATA
BEAT BOX
kRGGGXXGGju]WY
< Waveform of USB D signal >
< USB function signal flow >
3-23

NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the following guide.
5-4. IN THE AUX FUNCTION
5-4-1. Solution

1) Check AUX_L/R signals to IC202 (Pin7, 8).
2) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)
5) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.
If AMP is damaged, replace it with a new one.

{T
IC202
CS5346
DAC_MCLK
AUX
h| yGGyYWZ
h| sGGyYWY
ADC_DATA
IC501
MLC9800
DAC_DATA
AUX_L/R
hkjtjsrGGyYYX
DAC_BCK
DAC_LRCK
IC602
PS9850
PWM
AMP IC
TAS5631
DAC_MCLK
pjYWY
hkjkh{hGGGyYX\
IC801
FS502B BEAT_DATA
BEAT BOX
hkjijrGGyYX]
kRGGGXXGGju]WY
hkjsyjrGGyYX`
< AUX function signal flow >
3-24

NO SOUND
There is no sound output in the IPOD FUNCTION, repair the set according to the following guide.
5-5. IN THE IPOD FUNCTION
5-5-1. Solution

1) Check USB VBUS_+5V to Pin3 of CN201 after inserting the iPod to IPOD Docking System.
If no power, check if IPOD_P_CTRL to Pin3 of IC203 change Low to High.
2) Check if IPOD Audio L/R signals are entered from Pin11 & 12 of CN201 to Pin10 & 6 of IC201.
3) Check if the IPOD Audio L/R that some noise is removed to IC201 are output from Pin1 & 5 of IC201.
If no signal, replace the IC with a new one.
4) Check IPOD_L/R signals from 1 & 5 of IC201 to IC202(Pin26, 27).
5) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC202.
If there is no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
If an AMP is damaged, replace it with a new one

{T
IC202
CS5346
DAC_MCLK
IPOD_L/R
hkjtjsrGGyYYX
ADC_DATA
IC501
MLC9800
DAC_DATA
iPod
DAC_BCK
DAC_LRCK
IC602
PS9850
PWM
pjYWY
AMP IC
TAS5631
hkjsy
GyYX`
DAC_MCLK
IC801
FS502B BEAT_DATA
BEAT BOX
pwvksGGyYY]X
< iPod function signal flow >
3-25
hkjijrGGyY

NO SOUND
There is no sound output in the PORT. IN FUNCTION, repair the set according to the
following guide.
5-6. IN THE PORT. IN FUNCTION
5-6-1. Solution

1)
2)
3)
4)
5)
Check PT_L/R signal from Main board to USB board.

Check if PT_LR is entered from Pin1 & 3 of CN3U01 to Pin1 & 3 to CN502.
Check POT_L/R signals to IC202(Pin21, 22).
Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
Check if ADC_DATA is entered from IC202 to IC501.
If AMP is damaged, replace it with a new one

{T
IC202
CS5346
DAC_MCLK
USB
Board
POT. IN
h| sGGyYWY
ADC_DATA
IC501
MLC9800
DAC_DATA
POT_L/R
hkjtjsrGGyYYX
DAC_BCK
DAC_LRCK
IC602
PS9850
PWM
AMP IC
TAS5631
w{sGGYX
w{yGGYY
DAC_MCLK
pjYWY
hkjkh{hGGGyYX\
IC801
FS502B BEAT_DATA
BEAT BOX
hkjijrGGyYX]
kRGGGXXGGju]WY
hkjsyjrGGyYX`
< PORT. IN function signal flow >
3-26

NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.
5-7. IN THE TUNER FUNCTION
5-7-1. Solution
Please check and replace IC202, TU101 on MAIN board.

1) Check if TUNER_LR is entered from Pin1 & 3 of T1U01 to IC202(Pin23, 24).
If no signals, Check +3.3 V for Tuner power.
Check if the Tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC101 to TU101.
If it doesnt work, replace TUNER with a new one.
2) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
4) Check the following I2S audio signal flow from IC501 to IC602. (Refer to Item 5-1.)

{T
IC202
CS5346
DAC_MCLK
TUNER
h| sGGyYWY
ADC_DATA
IC501
MLC9800
DAC_DATA
TUNER_L/R
DAC_BCK
DAC_LRCK
{|ulysG
GYZ
IC602
PS9850
PWM
AMP IC
TAS5631
DAC_MCLK
{|ulyyG
GY[
hkjtjsrGGyYYX
pjYWY
hkjkh{hGGGyYX\
IC801
FS502B BEAT_DATA
BEAT BOX
hkjijrGGyYX]
kRGGGXXGGju]WY
hkjsyjrGGyYX`
< TUNER function signal flow >
3-27

NO SOUND
There is no sound output in the MIC IN FUNCTION, repair the set according to the
following guide.
5-8. IN THE MIC IN FUNCTION
5-8-1. Solution

1) Check MIC_SIG signal to Pin 27 of CN104.
If no signal, Check the signal to Pin 3 of CN301 on the FRONT board.
Check if the signal is entered from Pin3 of CN301 to MAIN board.
2) Check if MIC_SIG is entered from Pin27 of CN104 to Pin3 to IC605 (MIC AMP).
3) Check if the amplified signal is entered from Pin4 of IC605.
If no signal output, check +12 V for IC605, replace IC605 with a new one if it has a problem.
4) Check if MIC_BCK & MIC_LRCK is entered from IC507 to IC603 and DAC_MLCK from IC501 to IC603.
Check if MIC_DATA is entered from Pin 9 of IC603I to Pin 7 of IC602.
If no signal, check +5 V & +3.3 V for IC603. If it is abnormal, change replace it a new one.
6) Check the following I2S signal flow from IC603 to IC602.
If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
IC603
AK5358
DAC_MCLK
MIG_SIG
MIC
Board
MIC IN
tpjzpnGGGXMYG
MIC_DATA
IC501
MLC9800
DAC_DATA
IC605
S4308
DAC_BCK
DAC_LRCK
hkjtjsrGGy]_Y
IC602
PS9850
PWM
AMP IC
TAS5631
DAC_MCLK
zkv|{X
Gy][\
IC801
FS502B BEAT_DATA
BEAT BOX
tpjijrGGy][Z
tpjsyjrGGy][[
< MIC IN function signal flow >
3-28
ELECTRICAL TROUBLESHOOTING GUIDE

1. POWER SUPPLY ON SMPS BOARD
No output 3.7 / 5.6 VA
F901 normal?
NO
Replace F901 (same fuse).
YES
BD901 normal?
NO
Replace BD901.
YES
D904 normal?
NO
Replace D904.
YES
IC934 normal?
NO
Replace IC934.
YES
D933, D937 normal?
NO
Replace D933, D937.
YES
Power line of MAIN PCB is short.
3-29
No output 12 V
F901 normal?
NO
Replace F901 (same fuse).
YES
BD901 normal?
NO
Replace BD901.
YES
D904 normal?
NO
Replace D904.
YES
D934, D935 normal?
NO
Replace D934, D935.
YES
IC931 normal?
NO
Replace IC931.
YES
Power Line of Main PCB is short.
3-30
No output FL+/FL-
P-CTRL OK?
NO
Check 3.3 V Output & P-CTRL.
YES
D931, D932
OK?
NO
Replace D931, D932.
YES
ZD931 OK?
NO
Replace ZD931.
YES
FR931 short?
NO
Replace FR931.
YES
Check soldering of PN901.
3-31
No AMP Output
Is the
VCC supplied to
IC911 Pin7?
NO
YES
P-CTRL OK?
YES
NO
Replace ZD912, ZD913.
YES
D951, D952
OK ?
Check 3.3V & P-CTRL.
YES
Q901,D904
OK?
ZD912, ZD913
OK ?
NO
NO
Replace D951, D952.
YES
Check soldering of CN902.
3-32
NO
Replace D914/ Q900/ PC901.

2. SYSTEM PART
Power on.
HELO
Display on FLD
OK?
NO
CN301
cable connection
OK?
NO
Check FFC cable (Pin29).
YES
YES
CN301
Pin27, 28, 29 power
OK?
NO
Check SMPS board.
YES
CN301
Pin20, 21, 22 data signal
OK?
NO
Check MAIN board.
YES
Volume LED
(LD302~LD322)
Turn on?
NO
Q301, 303, 304

grid voltage OK?
NO
CN301 Pin18
+12 V OK?
NO
Replace DIG301.
Check SMPS board.
YES
YES
CN301 Pin7, 9, 12
I2C data OK?
NO
Check MAIN board.
YES
Replace LED
(LD302 ~ LD322).
When turn
the volume, count is
change?
YES
FRONT board OK.
NO
CN301 Pin13, 14
signal OK?
YES
Check MAIN board.
3-33
NO
Check FFC cable.

3. NO AUDIO PART
CD FUNCTION
Can
disc insert?
NO
YES
LOAD +- ok ?
NO
Is motor_open/ close OK?

(IC408 Pin9,10)
YES
YES
Check IC301.
Is motor impedance
about 12 ?
NO
Check Loading motor.
Check IC408.
NO
Disc reading OK?
NO
OPU driving
(Focusing & Tracking) OK?
NO
Focusing/
Tracking/ Sled Signal
OK?
YES
YES
Check OPU.
(Pick-up module)
IC501
Pin100,101,102 I2S input
signal OK?
NO
PD(CN404 Pin5)
about 180 mV?
YES
IC407
Pin34,35,36 I2S output
signal OK?
NO
YES
IC501
signal OK?
IC407
RF & Servo signal
OK?
YES
NO
Check IC501.
YES
A
3-34
NO
Check FFC cable

to CN404, CN405.
USB play
IC501
Pin116,117 USB_D output
signal OK?
NO
Check IC501.
YES
When insert
USB,IC502 Pin1,2,3,4 USB_D
signal OK?
IC3U01
USB power +5 V
OK?
NO
NO
YES
YES
AUX
IC202
Pin7,8 AUX input signal
OK?
NO
Check audio cable.
YES
IC202
Pin42,43,44 I2S input signal
OK?
NO
Check IC501.
YES
IC202
Pin41 ADC data output signal
OK?
NO
Replace IC202.
YES
A
3-35
Replace IC3U01.
POT. IN
IC202
Pin21,22 POT. IN input signal
OK?
NO
Check USB board.
YES
IC202
OK?
NO
Check IC501.
YES
IC202
Pin41 ADC data output signal
OK?
NO
Replace IC202.
YES
A
iPod
IC202
Pin25,26 iPod input signal
OK?
NO
YES
YES
IC202
OK?
IC203
Pin4 USB_VBUS 5 V
OK?
NO
Check IC501.
YES
IC202
Pin41 ADC data output
signal OK?
NO
Replace IC202.
YES
A
3-36
NO
Check USB_VBUS of IC203.
TUNER
IC202
Pin21,22 TUNER_L/R input
signal OK?
NO
YES
YES
IC202
signal OK?
TU101
TUNER_L/R output
signal OK?
NO
Check IC501.
YES
IC202
Pin41 ADC data output
signal OK?
NO
Replace IC202.
YES
A
3-37
NO
Check +3.3 V of TU101.
IC501
Pin83,87,88 I2S data output
signal OK?
NO
Replace IC501.
YES
IC507
Pin2,17 DAC_BCK/LRCK input
signal OK?
NO
Check IC507.
YES
IC507
Pin7,14 BEAT_LRCK/BCK output
signal OK?
NO
Replace IC507.
YES
IC501
Pin83 BEAT_DAC_DATA output
signal OK?
NO
Check IC501.
YES
IC501
Pin83 BEAT_DAC_DATA output
signal OK?
NO
Check IC501.
YES
IC801
I2S input signal
OK?
NO
Check IC501.
YES
IC801
BEAT_DATA output signal
OK?
NO
Check IC801.
YES
B
3-38

4. DIGITAL AUDIO AMP CHECK
B
IC602
I2S input signal
OK?
NO
Check IC801 & IC501.
YES
IC602
PWM data output signal
OK?
NO
Replace IC602.
YES
IC701
FL/FR input signal
OK?
YES
IC702
SW1/SW2 input signal
OK?
NO
Check IC602.
+12 VA, +48 V

Power voltage OK?
NO
YES
IC703
RL/RR input signal
OK?
NO
YES
Check IC602.
Check SMPS.
YES
IC701
SPK_FL/FR output
OK?
YES
NO
Replace IC701.
Check L701, L702, L704, L705.
YES
IC702
SPK_SW output
OK?
YES
NO
Replace IC702.
Check L708, L709, L710.
YES
Check speaker cable connection.
OK
3-39
IC703
SPK_RL/RR output
OK?
NO
YES
Replace IC703.
Check L711, L714, L715, L717.
YES
WAVEFORMS
1. WAVEFORM OF SP- & SP+ FOR
DRIVING SPINDLE MOTOR
2. WAVEFORM OF SL- / SL+ FOR

DRIVING SLED MOTOR
zwT
zsT
zsR
zwR
3. WAVEFORM OF TUR_M+ & TUR_

M- FOR DRIVING TRAY MOTOR
4. WAVEFORM OF LO- & LO+ FOR DRIVING PICKUP MODULE UP/DOWN MOTOR
svT
t v{jsvzl
{|yt R
svR
ZUY}
t v{vwlu
{|yt T
3-40
5. WAVEFORM OF RF SERVO
6. WAVEFORM OF I2S SIGNAL TO

BEAT BOX IC (IC801)
ilh{kh{h
ilh{ijr
khjt jsr
ilh{syjr
7. WAVEFORM OF BEAT BOX IC'S

POWER SEQUENCE
8. WAVEFORM OF VFD GRID CURRENT DRIVER
joXayZYÔ{wZW[P
joYaxZWXGl
ZUZ}Oilh{P
w~yj{ys
ilh{w~y
3-41
9. WAVEFORM OF USB_D
kT
kR
3-42
670'4
.+0'176
WIRING DIAGRAM
+0
(.
4.
59
59
(4
44
%0
16P
%0
%0
/&59+6%*
18P
%0
/&2+%-72
/&/'%*#
#WFKQ
/#+02%$
%0
%0
%0
+21&+2*10'
14P
15P
%0
15P
25P
%07
10P
%0
29P
%0
%0
%0
%08
75$2%$
(41062%$
3-43
5/252%$
3-44
BLOCK DIAGRAMS
1. OVERALL BLOCK DIAGRAM

A,B,C,D,E,F
kljrGG
tljohupzt
IC502 SDRAM
IC501
MLC9800
MCS LOGIC
TUR
IPOD_PCTRL/RX/TX/DET/READAY
IPO L/R
ADC_EDID_PWM_DATA/CLK
DAC_MCLK
DRM_WEN/CAS/RAS/SEL/CLK/CKE
IC200
CS5346
ADC_DATA
M00_15/A00_16
DAC_BCK/LRCK
SF_DI/DO
IC503 FLASH
REMOCON/KEY/
VFD
DIG301
VFD_STB/CLK/DO/RST
IC101
MICOM
LC87F085
IC801
FS503B
LBT_RX/TX/RST
BEAT BOX
LBT_DATA
FR
LBT_BCK /LBT_LRCK
IC602
PS9850
PWM
SPEANA
AUDIO
OUT
IC501
S4308
POT. IN
AUX_L/R
AUX
MIC_SIG
IC603
AK5358
AUDIO OUT_L/R
DRV603
3-45
TU101
TUNER
AMP_OTW/SD/CLIP/READY
AMP_PDN
RL
RR
SW1
MIC
POT_L/R
TUNER_SCLK/SDIO/RST/GPIO2/SEN
FL
CLK/DATA
IC251
NJM2794
TUNER_L/R
SF_CS/SCK
MICOM_CS/DO/DI/
CLK/MAIN_RESET
IC100
EEPROM
IPO
AUDIO L/R
IC504
CP for
IPOD
CP_RESET/SCL/SDA
MOT_MUTE/CLOSE/OPEN
IC406
S8082
USB_Ds
USB_RESET/SCL/SDA
OPEN/CLOSE/LIMIT/UPDN/D_SENSE
TUR_Ms
pwvk
k
USB HUB
USB2512B
LBT_CLK
LOADs
SPDO/SLDO/FOD/TRD
LBT_DATA
SPINs
USB2
iPod
CD_MCK/BCK
/LRCK/DATA
IC408
S3053
Motor
Drive
SLEDs
CD_R/W
mV{y
SUBSYQ;
CD_RST
P/UP
BUSY; CD_16M
LD
CD_DIN_DOUT
PD
USB1
IC407
BU9543KV
RF+ SERVO DSP
3-46
SDOUT1
SW2
IC701
AMP IC
TAS5631
F/L
IC702
AMP IC
TAS5631
R/L
IC702
AMP IC
TAS5631
SW1
F/R
R/R
SW2
300Wx2
150Wx2
300Wx2
2. SMPS BLOCK DIAGRAM

ZY
} mk
MAIN
TRANS
STR-A6252 for
Main Power
} rr
XY}
vw htwVmhu
Rectifier Circuit
(Bridge,
CAPACITOR)
pw vkGVG|ziGVGtwlnVGkjkj
\U]}
} mk
[U\}
|Tj
ZU^}h
w Tj{ys
Filter
Section
(Varistor,
Resistor,
Line Filter
Thermistor)
Snubber
FL
FR
[_}
AMP Power &
AC
UC3844 for
Main Power
Digital
Power
AMP
TRANS
FET
MAIN
&
AMP
SW
C
SL
SR
3-47
3-48
ms ORVTP
3. POWER BLOCK DIAGRAM
SMPS
IC605
MIC AMP
S4308
IC201
IPOD AMP
NJM2794
SPEANA
Q601
IC701/702/703
POW AMP
TAS5631
+12V
IC101
U_COM
IC103
PWR SENS
DIG301
VFD
IC102
RESET
KIA7027
IC603
ADC(MIC)
AK5358A
IC505
278P33
IC203
IPOD PWR
LM39102D
TU101
TUNER
YST996
IC602
PWM
PS9850
RMC301
REMOCON
IC507
74AHC244
IC506
CP2.0B
D302
IC401
TJ3965D
WOOFER
EXTENDERx2
+1.8V
Q405
+3.3V
IC5058
TJ3965D
IC407
RF
BU9543KV
+3.3V(CD)
+3.3V(CD)
Q406
VCC33
+3.3V(RF)
+5V
IC3U01
USB PWR
LM39102D
+48V
IC503
FLASH
MX25L8005
IC502
SDRAM
EM638165
D301
IC601
LDO
TJ3965D
FL
FAN
Q701
IC501
MCS
MLC9800
D102
D104
D101
+5.6V
VOLUME LED
9EA
VCC12
12VA
IC100
EEPROM
24CS16
+3.7VA
FRONT LED
9EA x 2
IC509
KIA1112F
+3.3V(USB)
IC604
DRV603
ADC
IC202
CS5346
DIG301
IC701/702/703
AUDIO AMP
TAS5631
+3.3V(ADC)
+3.3V(BEAT)
IC408
MOTOR
AM3053S
IC806
74AHC244
IC406
MOTOR
S8082
IC807
74AHC244
IC504
USB HUB
USB2512A
IC801
BEAT BOX
FS-503B
VCC12A
IC803
BOOT
FLASH 16MB
IC805
BEAT SOURCE
FLASH 32MB
3-49
3-50
IC802
TJ3965D
CIRCUIT DIAGRAMS
1. SMPS CIRCUIT DIAGRAM

IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
12
COMPONENTS ARE SHADED ON THE SCHEMATIC

FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.
NOTE :
1. Shaded( ) parts are critical for safety.
Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
11
10
Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.
SMPS
EBY32630704 Rev 2.1
2011.01.25
D
3-51
3-52
2. MICOM CIRCUIT DIAGRAM

12
11
10
1
-COM
EBY60990001(#1) Rev 7.2
2011.01.25
A
3-53
3-54
3. PWM CIRCUIT DIAGRAM

12
11
10
3-55
3-56
PWM
EBY60990001(#2) Rev 7.2
2011.01.25
S
T
4. AMP CIRCUIT DIAGRAM

12
11
10
1
AMP
EBY60990001(#3) Rev 7.2
2011.01.25
A
3-57
3-58
5. DSP CIRCUIT DIAGRAM

12
11
10
1
DSP
EBY60990001(#4) Rev 7.2
2011.01.25
A
3-59
3-60
6. RF SERVO CIRCUIT DIAGRAM

12
11
10
1
RF SERVO
EBY60990001(#5) Rev 7.2
2011.01.25
A
3-61
3-62
7. ADC CIRCUIT DIAGRAM

12
11
10
1
ADC
EBY60990001(#6) Rev 7.2
2011.01.25
A
3-63
3-64
8. BEAT BOX CIRCUIT DIAGRAM

12
11
10
1
BEAT BOX
EBY60990001(#7) Rev 7.2
2011.01.25
A
3-65
3-66
9. VFD CIRCUIT DIAGRAM

12
11
10
1
VFD
EBY61172601 Rev 2.1
2011.01.25
A
3-67
3-68
10. VOLUME CIRCUIT DIAGRAM

12
11
10
3-69
3-70
VOLUME
EBY61172701 Rev 2.1
2011.01.25
T
11. USB CIRCUIT DIAGRAM

12
11
10
1
USB
EBY61172801 Rev 2.3
2011.01.25
A
3-71
3-72
12. IPOD CIRCUIT DIAGRAM

12
11
10
1
IPOD
EBY60990101 Rev 3.2
2010.11.09
A
3-73
3-74
13. MIC CIRCUIT DIAGRAM (OPTIONAL PART)

12
11
10
1
MIC
EBY60990701 Rev 3.2
2010.11.09
A
3-75
3-76
CIRCUIT VOLTAGE CHART

1. HOW TO CHECK THE VOLTAGE
Turn the SMPS board over with cable connected

and check the voltage.
2. MAJOR ICs
No.
Location /
Description
IC501
MLC9800
No.
Location /
Description
Supply Voltage
Pin No.
Source
IC701
TAS5631
PVDD_X
48V
25~52.5V
47.7V
GVDD_X
12V
10.8~13.2V
11.91V
VDD
12V
10.8~13.2V
11.91V
IC502
EM638165TS-6G
VDD,VDDQ
3.3V
3.0~3.6V
3.27V
10
IC503
M25L1605D2I-12G
VDD
3.3V
4.6V MAX
3.27V
11
IC507
TC74VHC244FT
VCC
3.3V
2.0~5.5V
3.27V
12
IC506
CP Chip
VCC
3.3V
7.0V MAX
3.27V
13
IC504
USB2512A
VDD33
3.3V
3.0~3.6V
3.26V
14
IC505
278R33
VOUT
3.3V
3.28V
VDD
3.3V
2.7~3.6V
3.27V
1.5V
1.4~1.65V
1.58V
IC408
S3053
VCC1, VCC2
5V
4.3~13.2V
5.10V
IC406
S8082
SVCC, PVCC
5V
4.3~13.2V
5.10V
VA
5V
4.75~5.25V
5.11V
Source
Spec / Rating
Measured voltage
15
IC407
BU9543KV
13,47,94-VDD12
1.2V
1.08~1.32V
1.18V
16
30,51,84,113IOVDD33
3.3V
3.0~3.6V
3.26V
17
120-PLL1VDD12
1.2V
1.08~1.32V
1.18V
124-PLL2VDD12
1.2V
1.08~1.32V
1.18V
122-PLL3VDD12
1.2V
1.08~1.32V
1.18V
115-USBVDD33
3.3V
3.0~3.6V
3.26V
14,48,95-VSS12
3.3V
3.0~3.6V
3.26V
3,52,85,109,114IOVSS33
1.2V
1.08~1.32V
1.18V
119-PLL1VSS12
3.3V
3.0~3.6V
3.26V
123-PLL2VSS12
1.2V
1.08~1.32V
1.18V
121-PLL3VSS12
1.2V
1.08~1.32V
1.18V
3-AVSS33
3.3V
3.0~3.6V
3.26V
3.3V
3.0~3.6V
3.26V
Measured voltage
VCORE
Supply Voltage
Pin No.
118- USBVSS33
Spec / Rating
VD
3.3V
3.13~3.47V
3.27V
VLS
3.3V
3.13~3.47V
3.27V
VLC
3.3V
3.13~3.47V
3.27V
VOUT
5V
5.12V
IC201
NJM2794RB2
VCC
12V
4.3~13V
11.93V
21
IC204
LM39102D
VOUT
5V
5.13V
22
IC801
FS-503B
VDDK
1.2V
1.4V MAX
1.19V
VDDE
3.3V
4.0V MAX
3.27V
VDD
3.3V
4.6V MAX
3.27V
18
IC202
CS5346
19
IC203
LM39102D
20
IC101
LC87F085NC8A
VDD1,VDD2,
VDD3,VDD4
3.3V
2.8~5.5V
3.37V
23
IC803
M25L1605D2I-12G
IC100
S-24CS16
VCC
3.3V
2.7~5.5V
3.37V
24
IC806
TC74VHC244FT
VCC
3.3V
2.0~5.5V
3.27V
VDD_IO
3.3V
2.97~3.63V
3.31V
VDD_CORE
1.2V
1.08~1.32V
1.25V
25
IC807
M25L1605D2I-12G
VDD
3.3V
4.6V MAX
3.27V
VDD_VIN1
3.3V
2.20~3.30V
3.30V
26
VCC
5V
2.0~5.5V
5.12V
VDD_VIN2
3.3V
2.20~3.30V
3.30V
IC807
TC74VHC244FT
VDD_A
1.2V
1.08~1.32
1.25V
27
IC807
KIA1112F
VOUT
1.2V
1.19V
VA
5V
6.0V MAX
5.11V
VD
3.3V
4.6V MAX
3.31V
28
IC301
BU2090
VDD
3.3V
7.0V MAX
3.66V
IC602
PS9850
IC603
AK5358
IC605
S4308
VCC
12V
4.5~12V
11.25V
29
IC302
BU2090
VDD
3.3V
7.0V MAX
3.66V
IC604
DRV603
VDD
5V
3~5.5V
5.1V
30
IC3U01
LM3912D
VOUT
5V
5.11V
3-77
3-78
3. CAPACITORS ON MAIN BOARD
4. CAPACITORS ON SMPS BOARD
No.
Location
Value Capacitor (uF)
Voltage Spec.
Measured voltage
01
C111
47uF
16V
3.37V
02
C145
2.2uF
16V
03
C124
1000uF
04
C109
05
100V-10%
240V/50Hz+10%
Measured voltage
Measured voltage
122.3V
190V
315V
123.9V
180.7V
450V
245.9V
370.1V
47uF
50V
18.47V
18.59V
C914
47uF
50V
12.68V
13.8V
C908
47uF
50V
15.34V
15.33V
07
C931
330uF
16V
4.81V
4.8V
08
C932
100uF
50V
31.96V
31.98V
09
C933
1000uF
16V
5.75V
5.75V
10
C935
1000uF
25V
12.63V
12.62V
11
C942
100uF
16V
11.99V
11.98V
12
C953
2200uF
80V
47.9V
48.1V
No.
Location
Value Capacitor
(uF)
Voltage Spec.
3.37V
01
C903
1000uF
315V
6.3V
3.38V
02
C904
1000uF
1000uF
6.3V
3.38V
03
C905
47uF
C808
47uF
16V
1.19V
04
C912
06
C529
100uF
16V
3.30V
07
C530
470uF
16V
5.66V
05
08
C531
470uF
16V
5.65V
06
09
C533
470uF
16V
3.28V
10
C706
10uF
16V
11.92V
11
C746
10u
16V
11.92V
12
C786
10uF
16V
11.92V
13
C713
470uF
100V
47.7V
14
C734
470uF
100V
47.7V
15
C753
470uF
100V
47.7V
16
C774
470uF
100V
47.7V
17
C793
470uF
100V
47.7V
18
C784
470uF
100V
47.7V
19
C527
47uF
16V
1.19V
20
C550
47uF
16V
1.19V
21
C570
10uF
16V
3.27V
22
C525
47uF
16V
3.27V
23
C482
100uF
16V
1.65V
24
C462
47uF
16V
3.27V
25
C467
3.3uF
50V
1.65V
26
C492
47uF
16V
3.27V
27
C405
470u
16V
1.57V
28
C4H6
100uF
6.3V
1.57V
29
C406
100uF
6.3V
3.27V
30
C485
220uF
16V
5.11V
31
C221
100uF
16V
3.28V
32
C235
10uF
16V
5.7V
33
C231
47uF
16V
5.1V
34
C221
100uF
16V
5.1V
35
C210
10uF
16V
2.55V
36
C660
47uF
16V
3.31V
37
C657
47uF
16V
5.12V
38
C655
10uF
16V
2.56V
39
C681
1uF
50V
.3V
40
C679
100uF
16V
11.25V
41
C676
22uF
16V
1.96V
42
C122
100uF
16V
3.31V
43
C620
100uF
6.3V
1.25V
44
C621
1000uF
6.3V
3.30V
45
C682
1000uF
6.3V
3.30V
46
C601
100uF
16V
3.31V
47
C3U25
100uF
16V
5.1V
3-79
3-80
PRINTED CIRCUIT BOARD DIAGRAMS

1. MAIN P.C.BOARD
(TOP VIEW)
3-81
3-82
MAIN P.C.BOARD
(BOTTOM VIEW)
3-83
3-84
2. SMPS P.C.BOARD
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-85
3-86
3. VFD P.C.BOARD
(BOTTOM VIEW)
EAX64004201 Rev 2.3
3-87
3-88
4. VOLUME P.C.BOARD
3-89
3-90
5. USB P.C.BOARD
(TOP VIEW)
(BOTTOM VIEW)
6. IPOD P.C.BOARD
(TOP VIEW)
(BOTTOM VIEW)
7. MIC P.C.BOARD (OPTIONAL PART)
3-91
3-92
MEMO
MEMO
3-93
3-94

LG MCT806 PDF

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Internal Use Only

Mini Hi-Fi System

SERVICING PRECAUTIONS ................................................................................................................... 1-3

Storage in conductive bag

5) Cleaning the lens surface

How to hold the pick-up

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

2. Notes for repair

CAUTION. GRAPHIC SYMBOLS

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE INFORMATION FOR EEPROM

FLD no disc status

Remote control + Front STOP

Move to appropriate position and

DETECT NEW EEPROM

Press STOP key

FLD E2P CLR

PROGRAM DOWNLOAD GUIDE

ON VFD DISPLAY SCREEN

Insert usb device at usb function

POWER OFF AUTOMATICALLY

When completed, remove usb device.

ON VFD DISPLAY SCREEN

Insert usb device at usb function

POWER OFF AUTOMATICALLY

When completed, remove usb device.

3. BEAT BOX PROGRAM

ON VFD DISPLAY SCREEN

Insert usb device at usb function

POWER OFF AUTOMATICALLY

When completed, remove usb device.

Refer to main label

1.2 Vrms (1 kHz), 600 , RCA jack (L, R) x 1

87.5 to 108.0 MHz or 87.50 to 108.00 MHz

270 W + 270 W (4 at 1 kHz)

Design and specifications are subject to change without notice.

DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803) ........................ 2-2

EXPLODED VIEWS................................................................................................................................... 2-11

CABINET AND MAIN FRAME SECTION (MCT806) .............................................................................. 2-11

DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803)

1. ORDER OF DISASSEMBLY FOR MECHANISM DECK

1) Disassemble the Cover Guide Disc.

2) Disassemble the Loading FFC from the Main PCB Assy.

3) Pull up the Holder 1 to completely disassemble the

ORDER OF DISASSEMBLY FOR MECHANISM DECK

4) Loosen the screw to pull up and disassemble the

5) Loosen the screw to pull up and disassemble the

6) Disassemble the Gear Tray, Tray Motor Assy and

ORDER OF DISASSEMBLY FOR MECHANISM DECK

9) Push the Guide UD in direction 1 to disassemble it

ORDER OF DISASSEMBLY FOR MECHANISM DECK

2. ORDER OF ASSEMBLY FOR MECHANISM DECK

2) Set the Guide UD on the Base Main.

ORDER OF ASSEMBLY FOR MECHANISM DECK

4) After setting the Gear Main 2, Gear Pu Up 3 and Gear

ORDER OF ASSEMBLY FOR MECHANISM DECK

5) After setting the Main PCB Assy on the Base Main,

6) Set the Base Sled Assy on the Base Main.

ORDER OF ASSEMBLY FOR MECHANISM DECK

8) Assemble the Gear Tray CAM on the Tray Loading

ORDER OF ASSEMBLY FOR MECHANISM DECK

9) Assemble the Tray Loading Assy on the Base Main