Académique Documents
Professionnel Documents
Culture Documents
Table of Contents:
Introduction
4
5
6
7
8
11
14
Introduction
Gravimetric Gateway Software and the MLAN *** Communications Network
Pre-Sales Support Document
This document is intended to provide you with the information you will need to set up the
Gravimetric Gateway programs communication network in the field. The Gravimetric
Gateway program or referred to as G2, was designed to provide enhanced access and
control of the Maguire Weigh Scale Blenders with material usage tracking reports and
monitoring, remote access of the basic control settings, such as recipes (materials and
settings), work order numbers, and operator numbers as well as advanced features like
Advanced Inventory Management (AIMS) and Extrusion Control. Before the Gravimetric
Gateway can connect to the Maguire Weigh Scale Blenders, a communication network must
be installed and tested. This document will outline your options in the layout of this
communication network. For additional information on the Gravimetric Gateway software see
www.maguire.com/g2 or call 610-459-4300.
Weigh Scale Blender (WSB) controllers can communicate over two different protocols, MLAN
and RS232. Both are available at the DB9 port on the WSB controller. In a typical installation
MLAN should be used in all factory installations. RS-232 may be used in lab testing; limited
applications or short distances to Serial to Ethernet converters (G2-ES) but is NOT
recommended for factory installations.
If you are communicating over a distance greater than 50 feet or with more than one WSB then
you must use the G2 Signal Amplifier (G2-SA). It utilizes optically isolated couplers for all
communication lines to reduce the potential of noise and other electrical interference from
entering the computer circuitry. The G2-SA also converts RS-232 communications to MLAN.
The G2-SA also serves as a licensing security key and is required to be connected
The Gravimetric Gateway Server can communicate to the Maguire weigh scale blenders
either through serial using an available COM port on the G2 Server computer, and/or through
Ethernet. Ethernet communications to the WSBs require either the use of an Ethernet to Serial
converter (G2-ES-x) located at the controller(s) or the use of the Satellite COM Server, which
uses a shared COM port of a computer other than the G2 Server PC.
***
MLAN refers to Maguire Local Area Network. MLAN is one of two communication
protocols used to communication with the Maguire Weigh Scale Blenders. In this
document, MLAN does not refer to MLAN for Windows, which is an earlier version of
communications software for use with the Maguire Weigh Scale Blenders.
Description
G2 Starter Kit
This consists of the following items:
G2-SA, one G2-SL (single blender license), Latest available version
of the G2 Installation CD-ROM and a G2 manual (also available on
the installation CD-ROM). See below for explanation of each item in
the G2-SK.
G2-SA
G2-SL
G2-SLU
MLAN-SE
G2-SE
G2-IR
G2-D
G2-C
G2-CA
G2-CB
G2-ES-11
G2-ES-12
G2-DEMO
G2-MR
G2-SU
G2-WU
G2-PC
Depending on the layout you choose to use, some of the parts listed below are not
required.
You, the customer, may assemble the communication network to the blenders using off
the shelf cable, junctions and DB-9 cable ends. It is recommended that you use
available parts and cable equal to the specifications within this document. Refer to the
wiring diagram at the end of this manual for a wiring example and the pin configuration.
Otherwise you may purchase pre-terminated cables listed in the parts list to assemble
the communications network.
Wire Color
MLAN-D
DB9 Connector pin
Black
Red
White
Green
Shield
1
4
6
7
connected to hood
The shield is connected at all points including at the controller. At the controller the shield
should be connected to the housing of the controller. This shield is intended to tie all external
noise to ground at the MLAN-SA or the computer, while minimizing the chance of noise
entering the WSB controllers. The shield is not connected to pin 5 of the controller;
however, it is connected at the computer.
MLAN requires four (4) conductor cable with a shield for conveying information. Wire size
should be 18 to 22 gauge. Use 18 gauge for the long runs (especially over 500 feet). Twentytwo (22) gauge is recommended for the drops to each controller. Twenty-two (22) gauge wire
is used at each controller termination because it solders more easily to the DB9 connector
required at each WSB controller location.
We recommend:
or
hardware interface. Under these circumstances, the MLAN-SA is not required. The proper pin
connections are as follows:
Computer Connector
DB9
or
DB25
3
2
2
3
5
7 and 1
6, 7, 8
4, 5, 6
pins tied together
Do NOT use a standard off-the-shelf cable. Standard cables have ALL pins connected, or at
least more than just those listed above. ALL pins connected will NOT work. You must wire a
special cable according to the diagram provided.
Wiring Consideration
The wiring of your communication lines is very important for reliable operation. To minimize
problems, consider the following:
1.
Communication lines are low voltage lines. Be sure that these lines are not bundled to
any high voltage lines. If you run them in conduit, do not run high and low voltage lines
together.
2.
It is not necessary to run this wire in conduit. If you do run cables without conduit, do not
wire tie these lines to material conveying lines or other conduit containing high voltage or
high amperage electrical lines.
3.
Keep all communication lines away from all vacuum loader-conveying lines.
Conveying plastic produces extreme static charges. An electrical line, even in conduit
that runs next to a vacuum line can introduce extreme static pulses into the processor.
Keep these lines separated from conveying lines.
Each Weigh Scale Blender requires a G2-ES. The G2-ES will be mounted within 6 feet
of the Weigh Scale Blender and requires a source of power (110v or 220v) within 6 feet.
Models available through Maguire Products are:
G2-ES-11
G2-ES-12
The G2 Server PC must be configured to use the TCP/IP protocol. A Static I.P. address
must be assigned to the G2 Server PC if the Server is to be accessed from other PCs
on the network using the G2 Client software.
Each G2-ES will be assigned a static I.P. address and specific serial settings.
Configuration instructions are provided with each G2-ES and are also available online at
http://www.maguire.com/page.php/g2manuals.htm
Each Maguire Weigh Scale Blender must be assigned a unique ID number between 001
and 254 using the *66 function. See your Weigh Scale Blender manual for further
instructions on how to set the ID number.
the same time for G2 communications. Although it is generally not configured in this way, the serial
output to Blenders port on the G2-SA can communicate with some blenders while the Ethernet network
can communicate with other blenders.
Client Only PCs communicate directly with the G2 Server over the Ethernet network via the
TCP/IP protocol.
Each cable is terminated at both ends with RJ-45 modular connectors designed for shielded,
solid cable. Wiring configurations typically are T568B wiring patterns.
Note: Ethernet network parts and accessories are not included in the MLAN parts listing but
may be special ordered through the developers of G2, Green Bridge Station Technologies.
See contact information at the end of this document.
Below is a diagram for a crossover type cable that would be used for a direct run from the G2
Server PCs network interface card (NIC), to the G2-ES. This would only be used in a single
blender setup where an Ethernet hub or switch would not be necessary.
For more information or for additional documents and manuals, visit our web site at the
following addresses:
General Product information: www.Maguire.com
G2 Server Software: www.Maguire.com/g2