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Optical Warning Systems

Catalog 2010 - 2011

The ultimate in the art of


Optical Warning Systems

Hellas Optical Warning Systems cover a wide range


of different models from sophisticated rotating
mirror modules to top-quality LED technology.
All the lamps are available in different attachment
versions. Therefore, the ideal beacon can be chosen for
every application purpose. All the beacons and optical
warning systems have been tested under the toughest of
conditions for continual heavy-duty use.

Hella, Inc.
1.877.224.3552
www.hellausa.com

Index
Beacons
Xenon Strobe Beacons

KLX 1...................................................................................... 6

KLX 7000................................................................................ 7

KLX 7500................................................................................ 9
LED Beacons

K-LED 360 / 360 E / 360 BP................................................. 11

K-LED 400............................................................................ 13

K-LED 450 / 450 Plus........................................................... 15

K-LED 450 Dual.................................................................... 17
Halogen Beacons

KL Rotacompact................................................................... 19

KL Rotaflex / KL Rotafix........................................................ 21

KL 7000................................................................................ 23

Light Bars
LED Light Bars

MLB 170............................................................................... 27
Xenon Strobe Light Bars

Optilux OS-X400 Strobe....................................................... 29
Halogen Light Bars

Optilux OS-400 Halogen....................................................... 30

Warning Lights
LED Warning Lights

DuraLED............................................................................... 32

EXL 400 / 650....................................................................... 33

DDL100 / 200....................................................................... 35
Xenon Strobe Warning Lights

BSX-Jumbo.......................................................................... 37

BSX-Jumbo LED................................................................... 38

Concealed Lightheads.......................................................... 39
Accessories & Related Products

Rear View Cameras / Backup Alarms / Relays / Switches... 41

Power Pole Mounting Accessories........................................ 46

Work Lamps......................................................................... 49
Hella DOT System........................................................................ 26

Technology
Technology

Hella LED Advantages:


Very long service life maximum reliability
Insensitive to vibration and jarring ideal for high vibration applications
Low current consumption ideal for continued use
Intelligent electronics a wide range of flash sequences can be programmed
Extremely short reaction times optimum safety effect
Modern design
5 year limited warranty

Hella Xenon Strobe Advantages:


Very rapid increase in luminous efficiency immediately perceptible
Double flash signal intensive warning effectiveness far in excess of the legal requirements
Optimum warning effectiveness also in daylight even with direct sun radiation
Very high vibration resistance suitable for high vibration applications
No moving parts no mechanical wear, low-noise operation
Low current consumption ideal solution for continued use
2 year limited warranty / Strobe tube 1 year limited warranty

Hella Halogen Advantages:


Bulbs and reflectors form a rotating unit the full light output of the halogen bulbs is used.
Optimum light beam and distribution high range and maximum warning effectiveness
Reflector system and robust bulb socket for simple, fast light-source replacement no contamination or misalignment of the reflector
Favorably-priced product solution Low maintenance costs, e.g. when replacing the light source
1 year limited warranty / excluding all bulbs

Hella Rotating System:


Best possible luminous efficiency
Optimally-aligned light
Homogeneous light distribution
Highest luminous intensity
Customer advantages: Safety and reliability

Quality
Requirements and Testing
Fleet managers, drivers of commercial vehicles of all kinds and farmers expect functional security. This means vehicle components
built to a high standard and offering a long service life. Hella beacons, optical warning systems and auxiliary lighting systems fulfill
these demands. Their development and production is carried out according to the strictest quality standards. Our products are produced in Germany and the USA. Hella tests their suitability for everyday life in the most demanding of test series, in the test laboratory
and in field tests:

Test light output to meet specified


candela (brightness) levels at
specific angles and distance
Test series against the penetration of
water and dust (IP protective rating)
Electromagnetic compatibility (EMC)
Thermal tests (temperature
shocks or fluctuations)
Service life tests
Electronic tests (inverse polarity,
short-circuit etc.)
Vibration tests

What is the IP protective rating?


IP stands for international protection. The IP protective ratings are determined in accordance with DIN 40 050, part 9. The purpose of
the standard is to precisely define the electrical equipment of vehicles against the penetration of solid foreign matter, including dust, and
against the penetration of water. The various important protective ratings for signal systems are explained in more detail in the following.
Protective rating IP 5K4K
Dust may only penetrate to such an extent that function and safety are not impaired. Water, which is sprayed against the housing from
every direction at considerable pressure, may not have any damaging effects: Water pressure approx. 4 bar.
Protective rating IP 9K
Water, which is sprayed against the housing during high-pressure / steam cleaning may not have any damaging effects:
Water pressure approx. 80 100 bar.
Certification Standards:
Hella Optical Warning Products are tested to comply with the following standards and regulations:
SAE: J845 (Revised Dec 2007 ) demands an increase of 50% in light output from the previous J845 spec and is the standard for most
of the Hella Optical Warning products. J1318 and J845 are also used for compliance with FMVSS 108 requirements. Class I qualifies it
for use on emergency vehicles, Class II on vehicles working on the side of the road and partially blocking traffic and Class III for off road
vehicles.
ECE: Imported products from Hella Europe are tested to comply with ECE regulation R 65 which generally perform to SAE Class I
standards.
CALIFORNIA TITLE 13: These regulations cover unique light angles, brightness levels, and flash rates required by the State of
California. Products which comply now are marked in the catalog accordingly. On going product development and testing will provide
additional qualified product and will be indicated on the product and updated in the Hella on line catalog.

K-LED 180
Beacons

KLX 1
Xenon
LED

Beacons

The Compact Strobe Beacon


Compact, handy design (just 10 cm in height), and light weight
Shockproof dome made of polycarbonate in 4 different colors
Symmetrical and homogeneous light distribution
on account of special Fresnel optics
Multi-voltage system (1080 V) for varied applications
Operating safety with inverse polarity protection
Easy replacement of the plug-type flash tube

(75mm)

Technical Data
10/80V

Voltage
Operating Voltage

9-92

Amps

0.1-0.3

Joules

1.5

Operating Temp

-30 to 50 C (-22 to 122 F)

FPM

70 single

Flash Pattern
Connection

Base Material

(101.5mm)

KLX 1 Fixed

Single
Fixed: 380mm cable
Magnetic: 445 cm / 16ft flat
cable with switched lighter plug
and on indicator

4.6 - (116mm)

5.1 - (130mm)
6.1 - (154mm)

(30

0m

m)

ABS Plastic

Type Approval
12/24V

Voltage
SAE

SAE Class III

EMC

020891

DOT System

No

Part Numbers:
KLX 1

Fixed 12V amber lens

009224001

Spare Parts and Accessories

Magnetic 12V amber lens

009224101

Amber lens

863522001

Xenon flash tube

863869001

KLX 7000
Beacons

Xenon

Extremely High Warning Intensity, E Approved


Internal lens modulates the light into a noticeable signal
Integrated personal protection switch-off of the live
components guarantees a safer handling
Efficient electronics with function control output, selfdiagnosis function, protection from inverse polarity
Under voltage switch- off
Service-friendly thanks to the individually replaceable electronics
and sockets as well as standard flash tubes X1
Robust aluminum housing complies with most stringent EMC
requirements and has an optimum cooling system, insensitive
to permanent operation and high ambient temperatures
Smooth, easy-clean dome made of shockproof polycarbonate
Flexible version: More flexible, shock-absorbing base cushions
against extreme shocks and minimizes the danger of damage. The
light always returns to the optimum position (maximum tilt: 90)
KLX 7000 F

Operating Voltage
Amps

12V

24V

10-15

20-30

3.3

1.6

Joules
Operating Temp

14
-40 to 60 C (-40 to 140 F)

FPM

120 Double

Hz

2.05+/-0.03

Flash Pattern
Connection

(195.7mm)

Voltage

(151mm)

Technical Data

(107mm)

Double

(155mm)

Fixed: Male spade connectors


Flange: DIN plug
Magnetic: 10ft spiral cable with lighter plug

Base Material

(130mm)

Cast aluminum alloy

Type Approval
Voltage

12V

24V

SAE

SAE Class II

ECE

ECE R-65

IP Approval
EMC

5K4K9K
E-Approval

DOT System

No

Part Numbers:
KLX 7000 F

KLX 7000 M

KLX 7000 FL

Fixed amber lens, 12V

008181101

Spare Parts and Accessories

Fixed amber lens, 24V

008181111

Xenon flash tube 12-24V

859634001

Magnetic amber lens, 12V

008182101

Blue lens

862140021

Magnetic amber lens, 24V

008182111

Amber lens

862140031

Flexible pole mount amber lens, 12V

008183101

Red lens

862140041

Flexible pole mount amber lens, 24V

008183111

KLX 7000
Xenon

Part Number

Beacons

KLX 7000 F

KLX 7000 FL

KLX 7000 M

008181 ...

008183 ...

008182 ...

-101

-111

-101

-111

-101

-111

155

155

155

155

157

157

195.7

195.7

241.7

241.7

204.7

204.7

PC

PC

PC

PC

PC

PC

Rated voltage 12 V
Rated voltage 24 V
Diameter
Height
Installation (firmly fixed)
Installation (magnet)
Installation (flexible)
Installation from above
Installation from below
Lens material
Dome material
Dome, amber
Dome, blue
Dome, red
Interference suppression Conducted Class 5 (CISPR 25)

Amber Lens

EMC shielding
cage
Fresnel lens

Printed circuit
board

Flash tube

Gasket

Base (flat)

Red lens

Blue lens

p.46 for mounting


options

KLX 7500
Beacons

Xenon

Extremely High Warning Intensity


Smooth Outer Lens
Cast aluminum alloy base with common footprint
allows for maximum durability and heat transfer
European Style dual lens design with integrated high
quality clear fresnel lens with superior optics for optimum
light output and smooth outer polycarbonate lens in
amber for easy cleaning and minimal dirt buildup
Smart model includes optical sensor for correct light output

KLX 7500 Fixed

Low electromagnetic interference complies with E requirements


Magnetic mount option with 14ft round cable plus
switched lighter plug and on indicator
HD / Heavy-duty model features fully encapsulated electronics

6.8 171.5 mm

Technical Data
Voltage
Operating Voltage

12/24V
9-32

Amps

2.5@12V

Joules

8-13 double / 12-17 Quad

Operating Temp
FPM

-30 to 50 C (-22 to 122 F)


Double / Quad
Heavy Duty: Double only

Light Intensity Control

Yes on selected smart


models

Base Material
Encapsulated Electronics
Sync Wire

SAE
IP Approval
EMC

11 208 mm

Fixed: 280mm cable


Magnetic: 14 cable
Cast aluminum alloy with
integrated 1 threaded socket
Yes HD Model
No

Type Approval
Voltage

Cable Length

80 double / 65 Quad

Flash Pattern

Connection

6.8 173.4 mm

12/24V
SAE Class II
IP5K4K
IP9K
95/54/EC

*Measurement in inches and [millimeters]

KLX 7500
Xenon

KLX 7500 Magnetic

KLX 7500 w/Power Pole Mount Kit

KLX 7500 Exploded View

(Supplied separately)

Beacons

KLX 7500 Magnetic

KLX 7500 Threaded Base


for 1 NPT Pipe Mount

Part Numbers:
KLX 7500 M, Smart

Magnetic multi-voltage amber lens

009503001

KLX 7500 F, Smart

Fixed multi-voltage amber lens

009503011

KLX 7500 M

Magnetic multi-voltage amber lens

009503021

KLX 7500 F

Fixed multi-voltage amber lens

009503031

KLX 7500 F HD

Fixed heavy-duty multi-voltage amber lens

009503041

Spare Parts and Accessories


Mounting kit, power pole KLX 7500

H05439011

Xenon flash tube 12-24V

863962011

Amber lens

864057001

p.46 for mounting


options

10

K-LED 360 / K-LED 360 E / K-LED 360 BP


Beacons

LED

Heavy-Duty Nylon Fiber Base


Flash Pattern Options
Extremely robust design and construction - tested to
withstand 200G shock force X 10 000 times
6/6 glass filled nylon base for durability and corrosion-free life
Aluminum LED mounting towers ensure efficient heat dissipation for
maximum brightness and longer life from 6x high power CREE LEDs
Fully encapsulated / potted electronics for maximum
vibration and weather resistance (K-LED 360E only)
K-LED 360 Fixed

Individual power testing before packaging for


assured quality and trouble free operation
Vehicle battery monitoring and low voltage condition
flash pattern change (K-LED 360 only)

(106mm)

Auto reverse pattern change (K-LED 360 only)


Daylight monitoring and switchable automatic light output
adjustment (K-LED 360 only) 100% during day and 80% at night
Mag mount features Neodymium magnet with 190lb pull force
and 10ft flat cable with switched lighter plug and on indicator

Technical Data
Voltage
Operating Voltage
Amps
Operating Temp
FPM
Flash Pattern
Light Intensity Control
Connection

360 / 360 BP

360 E

12V/24V

12/24V

12-24V

12-24V

1 Amp Max

0.5 Amp Max

-32 to 52 C (-25 to 125 F)


Various

Double 90

16 incl. 4 rotating

Double only

Yes

No

Fixed: 280mm cable


Magnetic: 10ft flat cable

Base Material

6/6 glass filled nylon

Encapsulated Electronics

No

Yes

Sync Wire

No

Yes

12/24V

12/24V

SAE J845 Class II


Amber
SAE J845 Class I
Red

SAE Class II Amber


SAE Class I Red

IP6K5K

IP6K5K

Type Approval
Voltage
SAE

IP Approval

11

(140mm)

(11

3m

m)

K-LED 360 BP with 35-hour battery pack includes:


Beacon, rechargeable batteries and smart charger

K-LED 360 / K-LED 360 E / K-LED 360 BP


LED

K-LED 360 Magnetic

Beacons

K-LED 360 w/Power Pole Mount Kit


(Supplied separately)

K-LED 360 Magnetic

K-LED 360 Pipe Mount Kit

K-LED 360 Exploded

K-LED 360 BP w/ Battery Pack & Magnets

(Supplied separately)

Part Numbers:
Fixed multi-voltage amber LEDs, clear lens

H27061001

Magnetic multi-voltage amber LEDs, clear lens

H27061011

Fixed w/battery pack amber LEDs, clear lens

H27061081

Magnetic w/battery pack amber LEDs, clear lens

H27061091

Fixed multi-voltage white LEDs, clear lens

H27061021

Magnetic multi-voltage white LEDs, clear lens

H27061031

Fixed multi-voltage red LEDs, clear lens

H27061041

Magnetic multi-voltage red LEDs, clear lens

H27061051

Fixed multi-voltage blue LEDs, clear lens

H27061061

Fixed multi-voltage green LEDs, clear lens

H27061071

Fixed multi-voltage amber LEDs, clear lens

H27071001

Magnetic multi-voltage amber LEDs, clear lens

H27071011

Fixed multi-voltage white LEDs, clear lens

H27071021

Magnetic multi-voltage white LEDs, clear lens

H27071031

Fixed multi-voltage white LEDs, amber lens

H27071101 NEW

Magnetic multi-voltage white LEDs, amber lens

H27071111 NEW

Fixed multi-voltage red LEDs, clear lens

H27071041

Magnetic multi-voltage red LEDs, clear lens

H27071051

Fixed multi-voltage blue LEDs, clear lens

H27071061

Magnetic multi-voltage green LEDs, clear lens

H27071071

K-LED 360 BP**

Fixed amber LEDs, clear lens

H27071081

w/battery pack

Magnetic amber LEDs, clear lens

H27071091

K-LED 360

K-LED 360 E

Spare Parts and Accessories

**K-LED 360 BP also available in blue, green, red and white LEDs upon request.

Mounting kit, pipe, 3/4 NPT K-LED 360 / K-LED 360 E

H84294081

Mounting Kit, power pole K-LED 360 / 360 E

H05437011

Clear lens, K-LED 360 / K-LED 360 E

H93020011

Amber lens, K-LED 360 / K-LED 360 E

H93020021 NEW

p.46 for mounting


options

12

K-LED 400
Beacons

LED

Extra Heavy-Duty Aluminum Base


Shock-force tested
Extremely robust design and construction - tested to
withstand 200G shock force X 10 000 times
Cast aluminum base with 8 integral LED mounting towers
ensures efficient heat dissipation to ensure maximum
brightness for longer from the High Power CREE LEDs
Fully encapsulated / potted electronics for maximum
vibration and weather resistance
Individual power testing before packaging for
assured quality and trouble free operation
K-LED 400 Fixed

Vehicle battery monitoring and low voltage condition flash pattern change
Auto reverse pattern change
Daylight monitoring and switchable automatic light output
adjustment 100% during the day and 80% at night

(136mm)

Removable rubber boot on magnet


Optional smooth outer clear lens cover to prevent dirt
/ ice buildup and assist with easy cleaning

(132mm)

Magnetic mount features Neodymium magnet with 95lb pull force


and 10ft flat cable with switched lighter plug and on indicator

7.36 (187mm)
Technical Data
Voltage

12/24V

Amps

1.5 (nominal)

FPM

Various

Flash Patterns
Light Intensity Control
Connection

Base Material
Encapsulated Electronics

Double / Quad /
Random / Action
Yes
Fixed: 11 / 280mm cable
Magnetic: 10ft. / 3m flat
cable
Cast aluminum alloy
Yes

Type Approval
Voltage
SAE
IP Approval

13

12/24V
Exceeds SAE J845 Class I
IP6K5K

(130mm)

K-LED 400
LED

Beacons

Smooth Outer Lens Cover - Optional

K-LED 400 Magnetic

K-LED 400 w/Power Pole Mount Kit


(Supplied separately)

K-LED 400 Magnetic

K-LED 400 Pipe Mount Kit


(Supplied separately)

K-LED 400 Exploded

Part Numbers:
K-LED 400

Fixed multi-voltage amber LEDs, clear lens

H27091001

Magnetic multi-voltage amber LEDs, clear lens

H27091011

Fixed multi-voltage white LEDs, clear lens

H27091021

Magnetic multi-voltage white LEDs, clear lens

H27091031

Fixed multi-voltage red LEDs, clear lens

H27091041

Fixed multi-voltage blue LEDs, clear lens

H27091051

Fixed multi-voltage green LEDs, clear lens

H27091061

Spare Parts and Accessories


Mounting Kit, pipe, 3/4 NPT

H84294101

Mounting Kit, power pole K-LED 400 / 450 / 450 D

005436011

Clear lens cover, smooth K-LED 400 / 450 / 450 D

H93020061 NEW

Clear lens K-LED 400 / 450 / 450 D

H93020071

Amber lens K-LED 400 / 450

H93020091

Blue lens K-LED 400 / 450

H93020101

p.46 for mounting


options

14

K-LED 450 / 450 Plus


Beacons

LED

Rotating Beam Pattern


Extremely robust design and construction - tested to
withstand 200G shock force X 10 000 times
Cast aluminum base with 8 integral LED mounting towers
ensures efficient heat dissipation to ensure maximum
brightness for longer from the High Power CREE LEDs
Fully encapsulated / potted electronics for maximum
vibration and weather resistance
Individual power testing before packaging for
assured quality and trouble free operation
Vehicle battery monitoring and low voltage condition flash pattern change
Daylight monitoring and switchable automatic light output
adjustment 100% during the day and 80% at night

K-LED 450 Fixed

Magnetic mount features Neodymium magnet with 95lb pull force


and 10ft flat cable with switched lighter plug and on indicator
Removable rubber boot on magnet

Optional smooth outer clear lens cover to prevent dirt/


ice buildup and assist with easy cleaning
K-LED 450 - Supplied with amber LEDs and amber lens

(136mm)
(132mm)

Optional unique Helio Shield fitted to block sunlight entering


top of the beacon, resulting in a brighter light contrast in
daylight (Not for use with daylite monitoring feature)

7.36 (187mm)

K-LED 450 Plus - Supplied with white LEDs which are 20%
brighter than the standard amber and amber lens
Technical Data
Voltage

12/24V

Amps

1.5 (Quad) 0.5 (Rotator)

FPM

Various
80 Rotating / 65 Quad

Flash Patterns
Light Intensity Control
Connection
Base Material
Encapsulated Electronics

Rotating / Quad
Yes
Fixed: 11 / 280mm cable
Magnetic: 10ft / 3m flat cable
Cast aluminum alloy
Yes

Type Approval
Voltage
SAE
IP Approval

15

12/24V
SAE J845 Class I
IP6K5K

(130mm)

K-LED 450 / 450 Plus


LED

Beacons

Smooth Outer Lens Cover - Optional

K-LED 450 Magnetic

K-LED 450 w/Power Pole Mount Kit


(Supplied separately)

K-LED 450 Fixed w/


Pipe Mount Kit

K-LED 450 Magnetic

(Supplied separately)

K-LED 450 Exploded

Part Numbers:

K-LED 450

K-LED 450 Plus

Fixed multi-voltage amber LEDs, amber lens

H27091071

Magnetic multi-voltage amber LEDs, amber lens

H27091081

Fixed multi-voltage white LEDs, amber lens

H27091091

Magnetic multi-voltage white LEDs, amber lens

H27091101

Spare Parts and Accessories


Mounting Kit, pipe, 3/4 NPT

H84294101

Mounting Kit, power pole K-LED 400 / 450 / 450 D

005436011

Clear lens cover, smooth K-LED 400 / 450 / 450 D

H93020061 NEW

Clear lens K-LED 400 / 450 / 450 D

H93020071

Amber lens K-LED 400 / 450

H93020091

Blue lens K-LED 400 / 450 Plus

H93020101

p.46 for mounting


options

16

K-LED 450 Dual


Beacons

*Patent Pending

LED

Dual Color Operation


8 sets of dual color LEDs enable beacon to operate as
either color or alternate between the two colors
Extremely robust design and construction - tested to
withstand 200G shock force X 10 000 times
Cast aluminum base with 8 integral LED mounting towers
ensures efficient heat dissipation to ensure maximum
brightness for longer from the High Power CREE LEDs
Fully encapsulated / potted electronics for maximum
vibration and weather resistance
Individual power testing before packaging for
assured quality and trouble free operation
Vehicle battery monitoring and low voltage condition flash pattern change

K-LED 450 D Fixed

Daylight monitoring and switchable automatic light output


adjustment 100% during the day and 80% at night
Magnetic mount features Neodymium magnet with 95lb pull force
and 10ft flat cable with switched lighter plug and on indicator
Optional unique Helio Shield fitted to block sunlight entering
top of the beacon, resulting in a brighter light contrast in
daylight (Not for use with daylite monitoring feature)

(132mm)

Removable rubber boot on magnet

(136mm)

7.36 (187mm)

Optional smooth outer clear lens cover to prevent dirt/


ice buildup and assist with easy cleaning
(130mm)

Technical Data
Voltage

12/24V

Amps

1.5 (nominal)

FPM

Quad 70 fpm Rotating 100 rpm

Flash Patterns
Light Intensity Control
Connection
Base Material
Encapsulated Electronics

Quad / Rotating
Yes
Fixed: 11 / 280mm cable
Magnetic: 10ft. / 3m flat cable
Cast aluminum alloy
Yes

Type Approval
Voltage
SAE

17

12/24V
SAE J845 Class I Red / Amber
Quad

IP Approval

IP6K5K

DOT System

No

K-LED 450 Dual


LED

Beacons

Smooth Outer Lens Cover - Optional

K-LED 450 D Magnetic

K-LED 450 D w/Power Pole Mount Kit


(Supplied separately)

K-LED 450 D Magnetic

K-LED 450 D Pipe Mount Kit


(Supplied separately)

K-LED 450 D Exploded


w/Dual LEDs

Part Numbers:
K-LED 450 D

Fixed multi-voltage amber / blue LEDs, clear lens

H27091111

Magnetic multi-voltage amber / blue LEDs, clear lens

H27091121

Fixed multi-voltage red / white LEDs, clear lens

H27091131

Magnetic multi-voltage red / white LEDs, clear lens

H27091141

Fixed multi-voltage amber / red LEDs, clear lens

H27091151

Fixed multi-voltage red / blue LEDs, clear lens

H27091171 NEW

Magnetic multi-voltage red / blue LEDs, clear lens

H27091181 NEW

*Other colors available upon request.

Spare Parts and Accessories


Mounting Kit, pipe, 3/4 NPT

H84294101

Mounting Kit, power pole K-LED 400 / 450 / 450 D

005436011

Clear lens cover, smooth K-LED 400 / 450 / 450 D

H93020061 NEW

Clear lens K-LED 400 / 450 / 450 D

H93020071

p.46 for mounting


options

18

KL Rotacompact
Beacons

Halogen

Compact Size with Flexible and


Fixed Mounting
12/24V motor with single belt drive technology for quiet dependable operation
Free form technology - high sheen vapor plated mirror
reflector for maximum controlled light output
Fixed mount vertical H1 bulb for low maintenance / robust operation
Modular mounting options to suit all applications
FL=Flexible pole mount rubber base / shock
absorbing / 90 tilt to prevent damage
F=Fixed

KL Rotacompact F

M=Magnetic / 3 Neodymium magnets with rubber coating

(135mm)

Operating Voltage
Amps
Operating Temp

12V

24V

10.8-13.8

21.6-27.6

-40 to 60 C (-14 to 140 F)

Bulb Type
Bulb Wattage

H1
55

RPM

70
180

(132mm)

Drive Type

BELT - Single

Connection

FL Din plug
F 190mm cable
M Spiral cord with lighter plug

SAE

19

Voltage

(73

Type Approval
12V

24V
SAE Class I

ECE

ECE R-65

IP Approval

IP5K4K9K

EMC

E-Approval

m)

.5m

.5

m
30

Rubber coated ABS plastic

(3

(1

Base Material

(42.5mm)

Voltage

(157mm)

Technical Data

KL Rotacompact
Halogen

KL Rotacompact M

(217mm)

KL Rotacompact FL

Beacons

(135mm)

KL Rotacompact FL Exploded View

KL Rotacompact FL

KL Rotacompact Magnetic
Bottom View

KL Rotacompact FL

Flexible pole mount 12V amber lens

009506001

Flexible pole mount 24V amber lens

009506011

Fixed 12V amber lens

009506201

Fixed 24V amber lens

009506211

Magnetic 12V amber lens

009506301

Magnetic 24V amber lens

009506311

Part Numbers:

KL Rotacompact F

KL Rotacompact M

Spare Parts and Accessories


Bulb H1 12V 55W

H83115001

Bulb H1 24V 70W

H83115071

Lens Amber Polycarbonate

864074001

Drive Belt

855975001

p.46 for mounting


options

20

KL Rotaflex / KL Rotafix
Beacons

Halogen

Standard Solution for


Robust Applications
Compact structure and striking design
Shockproof domes made of polycarbonate
Integrated inverse polarity protection
KL Rotaflex FL: More flexible, shock-absorbing base
minimizes the danger of damage. The light always
returns to the optimum position (maximum tilt: 90)

Operating Voltage
Amps
Operating Temp

12V

24V

10.8-13.8

21.6-27.6

5.5

3.5

-40 to 60 C (-40 to 140 F)

Bulb Type
Bulb Wattage

(222mm)

Voltage

H1
55

RPM

(133mm)

(135mm)

Technical

70
160

Drive Type

Gear - Nylon

Connection

FL Din plug
F Male Spade
M Spiral cord with lighter plug

Base Material

(24mm)

Rubber

Type Approval
Voltage

12V

24V

SAE

SAE Class I

ECE

ECE R-65

IP Approval

IP5K4K9K

EMC

E-Approval

Part Numbers:
KL Rotaflex FL

KL Rotafix F

KL Rotafix M

21

Flexible pole mount 12V amber lens

006846001

Spare Parts and Accessories

Flexible pole mount 24V amber lens

006846011

Amber lens

859020001

Fixed 12V amber lens

007337001

Blue lens

859020101

Fixed 24V amber lens

007337011

Bulb H1 12V 55W

H83115001

Magnetic 12V amber lens

007337021

Bulb H1 24V 70W

H83115071

Magnetic 24V amber lens

007337031

KL Rotaflex / KL Rotafix
Halogen

Beacons

(174mm)

(135mm)

006846 ...

007337 ...

007337 ...

-001 -011 -001 -011 -021 -031


Rated voltage 12 V
Rated voltage 24 V
Diameter
Height

135
222

135
222

135
174

135
174

135
174

135
174

(130mm)
(3.5mm)
Bolt circle
-Inner: 3.9 - (100mm)
-Outer: 5.1 - (130mm)*

(6.5mm)

0m
m)

Part Number

Rotafix M

(1
0

Rotaflex FL Rotafix F

(1

* Fixing from below only

30

Installation (firmly fixed)


Installation (magnet)
Installation (flexible)

KL Rotafix

Installation from above


Installation from below
Reflector material
Dome material

Metal Metal Metal Metal Metal Metal


PC

PC

PC

PC

PC

PC

Voltage controller
Dome, amber

Blue lens

Dome, blue
Interference suppression Conducted Class 5

Amber Lens

Bulb

Reflector

p.46 for mounting


options

Amber Lens

Reflector

Bulb

Motor drive
Motor drive

Rubber
molded part

22

KL 7000
Beacons

Halogen

High Quality Technology and Maximum


Light Values-Optimum Signal Effect
Efficient light output on account of the special optics of the robust dome
High light values guarantee utmost warning effectiveness and safety
Maximum smooth running thanks to the maintenancefree drive bearings and the twin-belt technology
Electronic motor control ensures an absolute constant rotational
frequency even in the case of fluctuations in the wiring system
Multi-voltage function possible by changing the bulbs
Protection from inverse polarity
Maximum EMC protective rating

(151mm)

Technical
Voltage
Operating Voltage
Amps
Operating Temp

12V

24V

10.8-13.8

21.6-27.6

5.5

3.5

-40 to 60 C (-40 to 140 F)

Bulb Type
Bulb Wattage

H1
55

RPM

70
160

Drive Type

Belt-Dual

Connection

Spade Male

Base Material

ABS Plastic
Rubber

(107mm)

Type Approval
Voltage

23

12V

24V

SAE

SAE Class I

ECE

ECE R-65

IP Approval

IP5K4K9K

EMC

E-Approval

DOT System

(155mm)

No

(130mm)

(3mm)

(194mm)

Pipe socket version: Anti-theft thanks to Allen socket screw fixing


Flexible version: More flexible, shock-absorbing base cushions
against extreme shocks and minimizes the danger of damage. The
light always returns to the optimum position (maximum tilt: 90)

KL 7000
Halogen

Part Number

KL 7000 F

KL 7000 R KL 7000 FL KL 7000 M

008061 ...

008060 ...

008063 ...

Beacons

Amber Lens

Reflector

008062 ...

Bulb

-101 -111 -101 -111 -101 -111 -101 -111


Rated voltage 12 V
Rated voltage 24 V
Diameter

155

155

135

135

155

155

157

157

Height

194

194

221

221

240

240

203

203

2x Drive
Belt
Motor

Installation (firmly fixed)


Installation (magnet)
Pipe socket installation option
Installation (flexible)
Installation from above
Installation from below

Fixed Base

Reflector material

Metal Metal Metal Metal Metal Metal Metal Metal

Dome material

PMMA PMMA PMMA PMMA PMMA PMMA PMMA PMMA

Voltage controller
Dome, amber
Dome, blue
Interference suppression Conducted Class 5

Blue lens

Part Numbers:
KL 7000 F

KL 7000 R

KL 7000 FL

KL 7000 M

Fixed 12V

008061101

Spare Parts and Accessories

Fixed 24V

008061111

Amber lens

862141001

Rigid pole mount 12V

008060101

Blue lens

862140001

Rigid pole mount 24V

008060111

Bulb H1 12V 55W

H83115001

Flexible pole mount 12V

008063101

Bulb H1 24V 70W

H83115071

Flexible pole mount 24V

008063111

Magnetic 12V

008062101

Magnetic 24V

008062111
p.46 for mounting
options

24

Light Bars

Light Bars

25

LED

Hella DOT System

**Patent Pending

Hella LED Warning lights which incorporate the DOT system are capable of communicating with each other and between groups
of lights without the need for a central control box. Each light head can be programmed individually and connected by sync and
power wires to the next nearest light head regardless of a different flash grouping.
Eliminate the need for a central control box
Individual flash patterns can be programmed per unit

*See product pages marked with

Hella DOT System

Link up to 18 units within a group and up to 4 flashing groups

+
4
Wire Functions
Positive (Red)
Sync Wire (White)
Ground (Black)
Program Wire (Purple)

2
3

Example of Flash Groupings


All lightheads labeled 1 flash first in the sequence; all lightheads labeled 2 flash
second in the sequence, etc.

DOT Remote Controller / Flasher


Upgradability
Convert your existing lighting to DOT flashing system with Hella.
A Hella Remote Controller can be connected to an existing nonintelligent LED light (i.e. with no pre-programmed flash patterns)
or to an incandescent / halogen light bulb, to enable full compatibility
with a DOT system and 16 flash patterns.

Operating Voltage

Hella Remote
Controller

Existing LED
lightheads

Technical Data
Amps
Operating Temp

*OR existing LED stop /


turn signal taillamps

12V
5 amps max
-32 to 52 C
(-25 to 125 F)

Flash Patterns

16

DOT Groups

Part Numbers:
DOT Remote Controller

H57021001

*Fitment of a Hella Solid State Relay #931773987 is recommended for loads exceeding 5 AMP. Not suitable for connection to Xenon or Strobe
lightheads / beacons.

26

MLB 170
Light Bars

OT
ella D

LED

Syste

Mini Light Bar, Low Profile, Multiple Flash Patterns


New Generation II Upgraded Version
Low profile highly effective LED mini lightbar with 360 degree visibility
Unique LED light head design with superior optics
for optimum controlled light output
Oversize heat sink and aluminum base plate ensures
maximum cooling to ensure brighter light for longer
Robust design and construction ensures
long life in heavy duty environments

MLB 170 Fixed

Fixed mount with rubber mounting pads and screws


Magnetic mount with 2 X 95lb pull magnets and removable
rubber boots 10 ft flat cord plus switched lighter plug with
'on' light and momentary switch for flash pattern changing
Clear UV stabilized Polycarbonate lens cover
with Amber LEDs for maximum versatility
24 flash patterns with touch and change wire controlled selection

8
(203mm)

Optional in cab control panel


Encapsulated electronics for vibration and moisture protection
17 (432mm)

Replaceable light modules; choose your color combination


12V Standard. (24V available Aug/Sept 2010)

Technical Data
Voltage
Operating Voltage
Amps
Operating Temp

12V

24V

12V

24V

5 amps @ max / pulsed


discharge

-32 to 52 C (-25 to 125 F)

FPM

Various

Flash Patterns

24

Light Intensity Control /


Switchable

Yes

Connection
Base Material

3 amps

Fixed: 11/280mm cable


Magnetic: 10ft. flat cord & plug
Aluminum / Lexan

Sync Wire

Yes

Encapsulated Electronics

Yes

Type Approval
Voltage
SAE
California Title 13

27

12V

24V

SAE Class I J845 (Rev Dec 2007) Amber


TBC

IP Approval

IP6K5K

DOT System

Yes

3.5
(85mm)

MLB 170 Magnetic

2.8
(72mm)

MLB 170 Fixed

MLB 170

tem

T Sys

DO
Hella

Light Bars

LED

With on/off plus momentary


switch for flash pattern change

MLB 170 Magnetic

MLB 170 Magnetic


Bottom View

Modular Multi Color Lighthead System for MLB 170


The Hella MLB 170 LED MIni Lightbar is fitted with modules which can be
easily exchanged with others of a different color - by simply removing the two
mounting screws and disconnecting the three wire spade connectors.
Separate lightheads in Red / Blue / White and Amber are available upon request
Selecting a suitable flash pattern from the 24 available will enable the
lightbar to flash different colors in alternating or rotating sequence

Control Panel (optional)


4.3 (108mm)

0.8
(19.5mm)

1.5
(38mm)

Not sold separately

4 way cable exit option

Part Numbers:

OPTIONAL
MLB 170 In-Cab Control Panel
Supplied with mini light bar only
On/off switch
Push button for flash pattern selection
3 Preselect buttons / favorite patterns
Numeric flash pattern indicator
LED flash pattern display / dimmable
Complete with 9ft 3 core cable
Removable side mount tabs
DOT option disabled when fitted
Available August / September 2010

With Control Panel


MLB 170 F

Mini Lightbar LED, fixed, 12V, amber LEDs, clear lens

H27999001

H27998001

MLB 170 F

Mini Lightbar LED, fixed, 24V, amber LEDs, clear lens

H27999201

H27998101 NEW

MLB 170 M

Mini Lightbar LED, magnetic, 12V, amber LEDs, clear lens

H27999011

H27998011

MLB 170 F

Mini Lightbar LED, fixed, 12V, blue LEDs, clear lens

H27999021

H27998021

MLB 170 M

Mini Lightbar LED, magnetic, 12V, blue LEDs, clear lens

H27999031

H27998031

MLB 170 F

Mini Lightbar LED, fixed, 12V, red LEDs, clear lens

H27999041

H27998041

MLB 170 M

Mini Lightbar LED, magnetic, 12V, red LEDs, clear lens

H27999051

H27998051

MLB 170 F

Mini Lightbar LED, fixed, 12V, red / blue LEDs, clear lens

H27999061

H27998061

MLB 170 M

Mini Lightbar LED, magnetic, 12V, red / blue LEDs, clear lens

H27999071

H27998071

MLB 170 F

Mini Lightbar LED, fixed, 12V, amber / white LEDs, clear lens

H27999081

H27998081

MLB 170 M

Mini Lightbar LED, magnetic, 12V, amber / white LEDs, clear lens

H27999091

H27998091

Lighthead LED, MLB 170, amber LEDs, clear lens

H97999001

Lighthead LED, MLB 170, blue LEDs, clear lens

H97999021

Lighthead LED, MLB 170, white LEDs, clear lens

H97999031

Lighthead LED, MLB 170, red LEDs, clear lens

H97999041

Spare Parts and Accessories


Clear lens Cover

H93999001

Other color combinations available on request


Separate light modules available in amber, red, blue,
green, and white LEDs.
Lens cover clear only

28

Optilux OS-X400 Strobe


Light Bars

Xenon

Twin Strobe Mini Light Bar


High intensity strobes with central diamond mirror
for effective second flash feature
Polycarbonate UV stabilized dome and robust ABS plastic base
Fixed and Magnetic ( 4 X floating magnets for optimal
fit to vehicle roof ) mounting options

Cigarette
lighter plug with
integrated switch
on magnetic
version

Technical Data
12/24V

Voltage
Operating Voltage

12-24

Amps

4.5
9

Operating Temp

(136.5mm)

Joules

-40 to 55 C (-40 to 131 F)

FPM

70

Flash Pattern

Quad
Fixed: 380mm cable
Magnetic: 10ft flat cable with
switched lighter plug and on
indicator

Base Material

(200mm)

Connection

(400mm)

ABS Plastic

Type Approval
12/24V

Voltage
SAE

J1318 Class II

IP Approval

IP5K5K

EMC
DOT System

No

Part Numbers:

OS-X400 F

Mini lightbar strobe fixed multi-voltage amber

H74999021

OS-X400 M

Mini lightbar strobe magnetic multi-voltage amber

H74999031

Spare Parts and Accessories

29

Amber lens cover

H74999041

Xenon strobe flash tube

H74999051

Optilux OS-400 Halogen


Light Bars

Halogen

Twin Rotating Mini Light Bar


High sheen vapor-plated free-form reflector for
maximum controlled light output plus central
mirror for effective secondary flash
Unique pinion / rubber wheel drive for
ultra quiet trouble-free operation
Polycarbonate UV stabilized dome and robust ABS plastic base
Fixed and magnetic (4x floating magnets for
optimal fit to vehicle roof) mounting options

Cigarette
lighter plug with
integrated switch
on magnetic
version

Technical Data
Voltage

12V

24V

Operating Voltage

9-15

21-27

Amps

-40 to 55 C (-40 to 131 F)

Bulb Type

H1

H1

Bulb Wattage

55

55

RPM
Drive Type

160
Wheel Rubber

(400mm)

Fixed: 380mm cable


Magnetic: 10ft flat cable with switched lighter
plug and on indicator

Base Material

(200mm)

Connection

160
Wheel Rubber

(136.5mm)

Operating Temp

ABS Plastic

Type Approval
12V

Voltage
SAE

24V

SAE J845 (Rev. Dec 07) Class I

IP Approval

IP5K5K

DOT System

No

Part Numbers:
OS-400 F

Fixed 12V amber

H74999001

OS-400 M

Magnetic 12V amber

H74999011

OS-400 F

Fixed 24V amber

H74999101 NEW

Spare Parts and Accessories


Amber lens cover

H74999041

Bulb H1 12V 55W

H83115001

Bulb H1 24V 70W

H83115071

30

Warning Lights

DuraLED
Warning Lights

LED

Multi-Voltage LED Technology


36 high-performance-LEDs in each one
Total of ten flash sequences can be coded
Possible to synchronize two, three or four warning lights
Vibration-resistant and shockproof
Extremely long service life
Very low power consumption
Multi-voltage 933 V
Flat design, compact dimensions
Easy-to-install surface mount conceals screws simply
by pulling out the housing caps at the side
Technical Data
12/24V

Voltage
Operating Voltage

0.25-0.7

Operating Temp

-30 to 50 C (-22 to 122 F)

FPM

Various

Flash Pattern

10 plus

Connection

2.5m cable

Base Material

ABS Plastic

Encapsulated Electronics

Yes

Sync Wire

Yes

Type Approval

(148mm)

(7mm)

12V

Voltage
SAE

(6.2mm)

SAE Class II

IP Approval

IP6K6K

DOT System

No

(31mm)

(117mm)

(8mm)

(100mm)

Amps

9-32

(13mm)

Part Numbers:
DuraLED

Multi-voltage, amber lens, 12/24V

959037111

DuraLED

Multi-voltage, red lens, 12/24V

959037011

DuraLED

Multi-voltage, green lens, 12/24V

959037811

DuraLED

Multi-voltage, blue lens, 12/24V

959037611

32

EXL 400
Warning Lights

OT
ella D

LED

Syste

External Lighthead
Superior wide angle performance
New Generation II Upgraded Version
Proven product design to fit existing
mounting holes in vehicle bodies
Unique Hella optics with superior 40 angular
performance and light output
SAE Class I for maximum versatility and operational use
DOT capability 'built in' to electronic PCB
Water-resistant
16 flash patterns with touch and change wire controlled selection
Technical Data
Voltage

12-24V

Operating Voltage

12/24V

Amps

0.15

Operating Temp

-32 to 52 C (-25 to 125 F)

FPM

Various

Flash Pattern

16

Connection

11 / 280mm cable

Base Material

(35mm)

6/6 Glass-filled Nylon

Encapsulated Electronics

Yes

Sync Wire

Yes

Type Approval
Voltage

12/24V

SAE

(101mm)

SAE Class I
(J845, Rev. Dec 2007)

IP Approval

IP6K5K

DOT System

Yes

(19mm)

Additional color options / Green and White are Special Orders

Part Numbers:
EXL 400

Warning Lamp 4 , 12/24V, round, amber LEDs, clear lens

H22889001

EXL 400

Warning Lamp 4 , 12/24V, round, blue LEDs, clear lens

H22889021

EXL 400

Warning Lamp 4 , 12/24V, round, red LEDs, clear lens

H22889041

*Also available in green and white LEDs upon request.

Unique 40 Wide beam pattern


for added safety

Spare Parts and Accessories

33

(95mm)

(108mm)

Rubber Grommet 4 Round

H96889001

Fixed Anti-theft flange mount 4 Round

TBA

EXL 650
OT
ella D

Syste

Warning Lights

LED

External Lighthead
Superior wide angle performance
New Generation II Upgraded Version
Proven product design to fit existing
mounting holes in vehicle bodies
Unique Hella optics with superior 40 angular
performance and light output
SAE Class I for maximum versatility and operational use
DOT capability 'built in' to electronic PCB
Water-resistant
16 flash patterns with touch and change wire controlled selection
Technical Data
Voltage

12-24V

Operating Voltage

12/24V

Amps

0.15

Operating Temp

-32 to 52 C (-25 to 125 F)

FPM

Various

Flash Pattern

16

Connection

11 / 280mm cable

Base Material

6/6 Glass-filled Nylon

Encapsulated Electronics

Yes

Sync Wire

Yes

(107mm)
(56mm)

(28mm)

Type Approval
Voltage

12/24V

SAE

(58mm) (34mm)

SAE Class I
(J845, Rev. Dec 2007)

IP Approval

IP6K5K

DOT System

Yes

(10mm)

6.5 (165mm)

Additional color options / Green and White are Special Orders

Part Numbers:
EXL 650

Warning Lamp 6.5, 12/24V, oval, amber LEDs, clear lens

H22889011

EXL 650

Warning Lamp 6.5, 12/24V, oval, blue LEDs, clear lens

H22889031

EXL 650

Warning Lamp 6.5, 12/24V, oval, red LEDs, clear lens

H22889051

*Also available in green and white LEDs upon request.

Unique 40 Wide beam pattern


for added safety

Spare Parts and Accessories


Rubber Grommet 6.5 Oval

H96889011

Fixed Anti-theft flange mount 6.5 Oval

TBA

34

DDL 100
Warning Lights

LED

Deck / Dash Warning Lights


Versatile mounting
Unique LED light head design with superior
optics for optimum controlled light output
Oversize heat sync and ventilated housing ensures
maximum cooling to ensure brighter light for longer
Robust design and construction ensures
long life in heavy duty environments
Close fitting full light visor ensures zero flash back

2.4
(60mm)

Visor can be trimmed to fit windshield angles


Versatile mounting bracket and removable suction cups
enables most effective and secure mounting options
10ft flat cord with switched lighter plug and 'on' light

6.5 (165mm)

16 Flash Patterns with easy push button selection

Technical Data
Voltage

12V

Operating Voltage

12V

Amps

6.

0
(16

0.25A

Operating Temp
FPM

-32 to 52 C (-25 to 125 F)


Various

Flash Pattern
Connection
Base Material

6.3 (160mm)

2.7 (68mm)

16
10ft. flat cord & plug
3.2
(80mm)

6/6 Glass-Filled Nylon

Type Approval
12V

Voltage
SAE

SAE Class I
(J845, rev. Dec 2007)

California Title 13

DDL 100 Mounting Options

TBC

IP Approval

IP6K6K

DOT System

No

Additional color options

Part Numbers:
DDL 100

Deck / Dash Warning Light 12V single, amber LEDs, clear lens

H22888001

DDL 100

Deck / Dash Warning Light 12V single, blue LEDs, clear lens

H22888021

DDL 100

Deck / Dash Warning Light 12V single, red LEDs, clear lens

H22888041

*Also available in green and white LEDs upon request.

35

4.6
(118mm)

DDL 200
Warning Lights

LED

Deck / Dash Warning Lights


Double Intensity
Unique LED light head design with superior
optics for optimum controlled light output
Oversize heat sync and ventilated housing ensures
maximum cooling to ensure brighter light for longer
Robust design and construction ensures
long life in heavy duty environments
Close fitting full light visor ensures zero flash back

2.4
(60mm)

Visor can be trimmed to fit windshield angle


Versatile mounting bracket and removable suction cups
enables most effective and secure mounting options
10ft flat cord with switched lighter plug and 'on' light

12.8 (325mm)

20 Flash Patterns with easy push button selection

Technical Data
Voltage

12V

Operating Voltage

12V

Amps

6.

0
(16

4.6
(118mm)

0.5A

Operating Temp
FPM

-32 to 52 C (-25 to 125 F)


Various

Flash Pattern
Connection
Base Material

6.3 (160mm)

2.7 (68mm)

20
10ft. flat cord & plug
3.2
(80mm)

6/6 Glass-Filled Nylon

Type Approval
12V

Voltage
SAE

SAE Class I
(J845, rev. Dec 2007)

California Title 13

DDL 200 Mounting Options

TBC

IP Approval

IP6K6K

DOT System

No

Part Numbers:

Additional color options

DDL 200

Deck / Dash Warning Light 12V double, amber LEDs, clear lens

H22888011

DDL 200

Deck / Dash Warning Light 12V double, blue LEDs, clear lens

H22888031

DDL 200

Deck / Dash Warning Light 12V double, red LEDs, clear lens

H22888051

DDL 200

Deck / Dash Warning Light 12V, red / blue LEDs, clear lens

H22888061

DDL 200

Deck / Dash Warning Light 12V, amber / red LEDs, clear lens

H22888071

DDL 200

Deck / Dash Warning Light 12V, amber / blue LEDs, clear lens

H22888081

DDL 200

Deck / Dash Warning Light 12V, amber / white LEDs, clear lens

H22888091

*Also available in green, white and a combination of these LED colors upon request.

36

BSX-Jumbo
Warning Lights

Xenon

BSX-Jumbo with Multi-Voltage Ballast Unit


for Alternating Flash Sequences
High-sheen metalized FF reflector and
Xenon rod-type tube form, one unit
Through the reflector form, a wide beam angle with
extremely high warning effectiveness is achieved
Extremely shock-resistant lenses made of polycarbonate
Multi-voltage ballast unit for alternating flash
function Xenon strobe tube can be replaced from
the back; removal of lens is not required
2 lightheads connected per ballast unit

Technical Data
12/24V

Voltage
Joule

15

Flash Rate FPM

120

Amps

3.5

Flash Pattern

Double / Alternating

Connections

Lighthead cable length 28 710 mm

Type Approval
12/24V

Voltage
SAE

J575

IP Approval

IP5K6K

(178mm)

9 (228mm)

Ballast Unit

3.5 (89mm)

Xenon Tube

Part Numbers:
Strobe emergency lamp for alternating flash sequences

37

Spare Parts and Accessories

BSX-Jumbo Red

12/24V

308970001

Xenon strobe tube with reflector 12/24V

308966001

BSX-Jumbo Blue

12/24V

308970011

Ballast unit, alternating flash / 2 head 12/24V

HLE00102

BSX-Jumbo Clear

12/24V

308970021

BSX-Jumbo Amber

12/24V

308970031

BSX-Jumbo LED
LED

Warning Lights

BSX-Jumbo LED version with flashing and


steady on option
Surface mount design for easy installation
Double flash alternating
Connect up to 8 lightheads per controller
Can be connected directly to 12V power for steady on function
White unit suitable for interior light - output 280 Lumen
Chrome bezel available - August / September 2010

Technical Data
12V ( 24V available on request)

Voltage
Steady on feature

yes

Flash Rate FPM

80 - alternating

Amps

< 0.7 per pair - alternating

Flash Pattern

Triple

Connections

2 pin Amp 14 cable

Type Approval
12V / 24V Optional

Voltage
SAE

No homologation

IP Approval

IP5K6K

(178mm)

9 (228mm)

4, 6, 8 Head

1.1 (27mm)

2 Head
Control Units

Part Numbers:
BSX-Jumbo LED Red

12V

H08971001

BSX-Jumbo LED Blue

12V

H08971011

BSX-Jumbo LED Clear

12V

H08971021

Controller LED BSX Jumbo

12V 2 Head

HLE001001

Controller LED BSX Jumbo

12V 4 Head

HLE001011

Controller LED BSX Jumbo

12V 6 Head

HLE001021

Controller LED BSX Jumbo

12V 8 Head

HLE001031

Control Units

38

Concealed Lightheads
Warning Lights

LED

LED Lightheads
12V In-line driver and flasher unit (included)
Amp draw: 0.75 peak / 0.30 average
25 flash patterns available
Can be mounted vertically and horizontally 1 diameter hole required
Aluminum base for efficient heat dissipation and cool operating temperature ensuring brighter light for longer periods of time
Includes 9 ft. of cable per lighthead
SAE Class 5 approved
Available in clear, amber, blue and red
Flanges in black and chrome available for surface mounting

7/8 (22mm)

7/8 (22mm)

LED Lightheads

Chrome

Black

Mounting Flanges

Part Numbers:

39

H30LLC

LED Concealed lighthead with cable and driver / flasher, white

H83468031

H30LLA

LED Concealed lighthead with cable and driver / flasher, amber

H83468041

H30LLR

LED Concealed lighthead with cable and driver / flasher, red

H83468051

H30LLB

LED Concealed lighthead with cable and driver / flasher, blue

H83468061

HVFIB

Flange Black

H83468101

HVFIC

Flange Chrome

H83468111

Concealed Lightheads
Xenon

Warning Lights

Xenon Strobe Lightheads


Technical Data
12/24V

Voltage
Amps / Power Supply
2 outlet 20W
4 outlet 50W
6 outlet 60W
6 outlet 90W

2.1A/12V - 1.05A/24V
5.2A/12V - 2.6A/24V
6A/12V - 3A/24V
9A/12V

FPM

75 (per outlet)

Connection

AMP Connectors

Mounting

1 diameter hole

Part Numbers:

Xenon Strobe Tubes / Power Supply

Xenon Strobe Kits


H220KTC

Xenon Lighthead Kit: H220PS w/ 2x15Ft Cables & 2 Clear Lightheads

H83468631

H650KTC

Xenon Lighthead Kit: H650PS w/ 4x15Ft Cables & 4 Clear Lightheads

H83468641

H660KTC

Xenon Lighthead Kit: H660PS w/ 4x15Ft Cables & 4 Clear Lightheads

H83468651

H690KTC

Xenon Lighthead Kit: H690PS w/ 4x15Ft Cables & 4 Clear Lightheads

H83468661

Individual power supply cables and Xenon strobe tubes:


H220PS

Power supply 12V/24V- 2 outlet 20W

H52420051

H650PS

Power supply 12V/24V- 6 outlet 50W

H52420061

H660PS

Power supply 12V/24V- 6 outlet 60W

H52420071

H690PS

Power supply 12V - 6 outlet 90W

H52420081

H30SAC

Xenon strobe tube, soft plug, amp connector, clear

H83467031

H30RAA

Xenon strobe tube, rigid screw in, amp connector, amber

H83467041

H30RAC

Xenon strobe tube, rigid screw in, amp connector, clear

H83467051

H15CAB

Cable co-axial 15ft with amp connectors

H84871021

H25CAB

Cable co-axial 25ft with amp connectors

H84871031

H35CAB

Cable co-axial 35ft with amp connectors

H84871041

Special cables and water proof connectors available on request. Minimum order quantities apply.

40

Concealed Lightheads
Warning Lights

LED / Xenon

Accessories

41

Accessories
Camera Systems

Description

Model #

Part #

Complete Kit - Extreme

BE-970F-000N

A3130

Monitor - Color 7.0 TFT LCD Wide Screen,


Waterproof, 4 Camera Inputs, Audio, Integral Twin,
Triple & Quad Split Screen Functionality, 12-24vdc

BE-970FM

A3041

Camera - Color, 125 deg, Heavy Duty, Color, LED,


Ultra-Low-Light, Audio

BE-990CN

A3042

Cable - 66 Ft (20m) - Supplied with kit

BE-L920

A1481

Cable - 66 Ft (20m) - Supplied separately

BE-L120

A0801

3 year warranty

Complete Kit - Elite

BE-870L-000N

A3131

Monitor - Color 7.0 TFT LCD Wide Screen,


1 Camera Input + Audio,12-24vdc

BE-870LM

A2705

Camera - Color, 130 deg, LED, Ultra-Low-Light + Audio BE-801C

A1905

Cable - 66 Ft (20m)

BE-L120

A0801

3 year warranty

Complete Kit - Value

VBV-770B-010N

A3014

Monitor - Color 7.0 TFT LCD Wide Screen, 3 Camera


Inputs + Audio, 12-24vdc

VBV-770BM

A2584

Camera - Color, 120 deg, LED, Ultra-Low-Light + Audio VBV-701C

A2575

Cable - 33 Ft (10m)

VBV-L410

A1386

2 year warranty

Complete Kit - Budget

VBV-650-000N

A3026

Monitor - Color 5.0 TFT LCD 3:4 format, 1 Camera


Input, 12-24vdc

VBV-650M

A2807

Camera - Color, 120 deg, LED, Ultra-Low-Light

VBV-600CN

A3025

Cable - 66 Ft (20m)

VBV-L420

A1380

1 year warranty

See comprehensive Hella/Brigade catalog for further details

42

Accessories
Technology
White Noise Back-up Alarms White Sound Reversing Alarms

23

White Sound Reversing Alarms

23

Alerting, locatable, and no noise nuisance


Reversing alarms are vital for safety, yet conventional tonal (beeping) alarms can cause noise nuisance and irritation and
confusion as to the dangers approach direction. Worse, tonal alarms may be ignored because their false alarms are heard well
outside the danger zone; People 'tune them out' due to habituation.
The solution to this problem is the bbs-tek white sound (multi-frequency) reversing alarm, which emits a unique shhshh
Reversing
alarms
are lower
vital for
safety,
yet conventional
alarms
can cause
and irritation
response
and
shh sound.
Using
sound
pressure
levels, thetonal
white(beeping)
sound alarm
creates
greaternoise
and nuisance
more immediate
listener
confusion
to the
dangers
approach
direction.
Worse,
tonal alarms
be ignored
because
their false
alarms
are heard
well
because itas
is so
unlike
any other
man-made
sound.
And, uniquely,
it is may
instantly
sound-source
locatable
which,
instead
of headoutside
zone;triggers
Peoplecorrect
'tune them
out' due to evasive
habituation.
spinningthe
anddanger
confusion,
and immediate
action.
The
solution
to superior
this problem
is the beams
bbs-tekthe
white
sound
(multi-frequency)
alarm,sideways
which emits
a unique
White
sounds
directivity
sound
within
the danger zonereversing
with reduced
spillage;
and shhshh
it dissipates
shh
sound.
lower sound
pressure levels,
the households.
white sound alarm creates greater and more immediate listener response
faster too
so it Using
is acceptable
to site-workers
and local
because
it is so sound
unlike any
other aman-made
uniquely,
it is instantlyMost
sound-source
which,
insteadfrequency
of headMulti-frequency
provides
vital safetysound.
benetAnd,
for the
hearing-impaired.
impairmentlocatable
occurs only
in certain
spinning
and confusion,
triggers
correct spectrum.
and immediate
evasive
action.
band(s) rather
than the entire
frequency
Should
a hearing-impaired
frequency band cover a tonal alarms narrow
White
sounds
the sound
within
the danger zonesound
with reduced
sideways
and it dissipates
frequency
bandsuperior
then thedirectivity
alarm willbeams
be unheard
whereas
a multi-frequency
will still be
heard inspillage;
the hearing-unimpaired
faster
too so it is acceptable to site-workers and local households.
frequencies.
Multi-frequency sound provides a vital safety benet for the hearing-impaired. Most impairment occurs only in certain frequency
band(s)
rather
thancan
the be
entire
spectrum.
Should aishearing-impaired
frequency
band cover
a tonalnoisy.
alarms narrow
Sound, like
music,
veryfrequency
sweet. Noise,
by denition,
offensive to the ear.
Tonal alarms
are always
frequency band then the alarm will be unheard whereas a multi-frequency sound will still be heard in the hearing-unimpaired
frequencies.

Alerting, locatable, and no noise nuisance

All featured bbs-tek alarms:

Sound, like music, can be very sweet. Noise, by denition, is offensive to the ear. Tonal alarms are always noisy.
s4OUGH DURABLE GUARANTEEDDUST WATERPROOF)0
s#ANBESTEAM CLEANEDANDPRESSURE HOSED
s#ONFORMTO3!%*ENVIRONMENTALSTANDARDS
All
featured bbs-tek alarms:

s#%AND%-#APPROVED

s3OLID STATE SPARK FREEELECTRONICS


s4OUGH DURABLE GUARANTEEDDUST WATERPROOF)0
s%POXY SEALEDAGAINSTMUD WATERANDVIBRATION

s-ULTI &REQUENCY
s#ANBESTEAM CLEANEDANDPRESSURE HOSED
s
.!30IEKCERTIlCATEFORg3ILENT!PPROACHgNIGHTTIME

s#ONFORMTO3!%*ENVIRONMENTALSTANDARDS

s#%AND%-#APPROVED
DELIVERYSCHEMEMODELSUPTOD"

sWarranty
3OLID STATE SPARK FREEELECTRONICS

Lifetime
s-ULTI &REQUENCY

s%POXY SEALEDAGAINSTMUD WATERANDVIBRATION

s.!30IEKCERTIlCATEFORg3ILENT!PPROACHgNIGHTTIME
DELIVERYSCHEMEMODELSUPTOD"

bbs-tek Smart Self Adjusting Models

4AKESTHEGUESSWORKOUTOFSOUNDLEVELSELECTION)DEALFORVEHICLESORMACHINESWORKINGINAREASWITHWIDELY
DIFFERINGAMBIENTNOISELEVELS WHEREAlXED VOLUMEALARMWILLBEEITHERTOOQUIETINLOUDENVIRONMENTSORTOO
noisy in quiet environments.

bbs-tek Smart Self Adjusting Models

s$IGITAL3OUND3AMPLING
s,ISTENINGPROlLEMATCHEDTOWORKSITENOISE
4AKESTHEGUESSWORKOUTOFSOUNDLEVELSELECTION)DEALFORVEHICLESORMACHINESWORKINGINAREASWITHWIDELY
DIFFERINGAMBIENTNOISELEVELS WHEREAlXED VOLUMEALARMWILLBEEITHERTOOQUIETINLOUDENVIRONMENTSORTOO
s#ONTINUOUSSELF ADJUSTMENT
s-AINTAINSALARMLEVELAT D"ABOVEAMBIENT
noisy in quiet environments.

Heavy
Duty
s$IGITAL3OUND3AMPLING
Heavy
Duty

s,ISTENINGPROlLEMATCHEDTOWORKSITENOISE

s#ONTINUOUSSELF ADJUSTMENT

Heavy
Duty
MODEL
VOLTS DC
3! ""3 

 

s-AINTAINSALARMLEVELAT D"ABOVEAMBIENT

SOUND LEVEL
dB(A)@1m
 

CURRENT
AMPS


SOUNDER
UNIT
$RIVER

SIZE (mm)
(WxHxD)
XX

HOLE
CENTRE (mm)


FREQUENCY
KHz
Multi

SOUND LEVEL
dB(A)@1m
 

CURRENT
AMPS


SOUNDER
UNIT
$RIVER

SIZE (mm)
(WxHxD)
XX

HOLE
CENTRE (mm)


FREQUENCY
KHz
Multi

Model: SA-BBS-107 Part#:


A1400
SA-BBS-107
MODEL
VOLTS DC
Medium
Duty
Medium Duty
3! ""3 

 

SA-BBS-107

Medium
Duty
MODEL
VOLTS DC
3! ""3 

 

SOUND LEVEL
dB(A)@1m
 

CURRENT
AMPS


SOUNDER
UNIT
$RIVER

SIZE (mm)
(WxHxD)
XX

HOLE
CENTRE (mm)
 

FREQUENCY
KHz
Multi

SIZE (mm)
(WxHxD)
XX

HOLE
CENTRE (mm)
 

FREQUENCY
KHz
Multi

Model: SA-BBS-97 Part#


A1399
SA-BBS-97

See comprehensive Hella/Brigade catalog for further details

43

SOUND LEVEL
CURRENT
MODEL
VOLTS DC
dB(A)@1m
AMPS
See
page 28 for
details 
3! ""3 
 warranty
 

SOUNDER
UNIT
$RIVER

SA-BBS-97

Accessories
Quality
White Noise Back-up Alarms

White Sound
Sound Reversing
Reversing Alarms
Alarms
White
bbs-tek -- Fixed
Fixed Volume
Volume Models
Models
bbs-tek
Heavy
Duty
Duty
Heavy Duty

MODEL
MODEL
BBS-107
BBS-107
BBS-102
BBS-102
BBS-107
Model
BBS-107
BBS-102
BBS-102
BBS-107
BBS-102

Part#
# A0899
# A0898

VOLTS DC
VOLTS DC
12-24
12-24
12-24
12-24

SOUND LEVEL
SOUND LEVEL
dB(A)@1m
dB(A)@1m
107
107
102
102

CURRENT
CURRENT
AMPS
AMPS
1.0
1.0
1.0
1.0

SOUNDER
SOUNDER
UNIT
UNIT
Driver
Driver
Driver
Driver

SIZE (mm)
SIZE (mm)
(WxHxD)
(WxHxD)
172 x 79 x 95
172 x 79 x 95
172 x 79 x 95
172 x 79 x 95

HOLE
HOLE
CENTRE (mm)
CENTRE (mm)
153
153
153
153

FREQUENCY
FREQUENCY
KHz
KHz
Multi
Multi
Multi
Multi

SOUND LEVEL
SOUND LEVEL
dB(A)@1m
dB(A)@1m
97
97
92
92
87
87
82
82

CURRENT
CURRENT
AMPS
AMPS
0.3
0.3
0.3
0.3
0.5
0.5
0.5
0.5

SOUNDER
SOUNDER
UNIT
UNIT
Speaker
Speaker
Speaker
Speaker
Speaker
Speaker
Speaker
Speaker

SIZE (mm)
SIZE (mm)
(WxHxD)
(WxHxD)
127 x 76 x 65
127 x 76 x 65
127 x 76 x 65
127 x 76 x 65
91 x 55 x 45
91 x 55 x 45
91 x 55 x 45
91 x 55 x 45

HOLE
HOLE
CENTRE (mm)
CENTRE (mm)
98-108
98-108
98-108
98-108
76
76
76
76

FREQUENCY
FREQUENCY
KHz
KHz
Multi
Multi
Multi
Multi
Multi
Multi
Multi
Multi

SOUNDER
SOUNDER
UNIT
UNIT
Speaker
Speaker

SIZE (mm)
SIZE (mm)
(WxHxD)
(WxHxD)
127 x 76 x 65
127 x 76 x 65

HOLE
HOLE
CENTRE (mm)
CENTRE (mm)
98-108
98-108

FREQUENCY
FREQUENCY
KHz
KHz
Multi
Multi

Medium
Duty
Duty
Medium Duty

MODEL
MODEL
BBS-97
BBS-97
BBS-92
BBS-92
BBS-87
BBS-87
BBS-82
BBS-82

VOLTS DC
VOLTS DC
12-24
12-24
12-24
12-24
12-24
12-24
12-24
12-24

Petrol
Tanker --Medium
MediumDuty
Duty
Petrol Tanker
Medium
Duty
BBS-97
Model
BBS-97
BBS-92
BBS-92
BBS-92 (ADR)
BBS-97
BBS-92 (ADR)
BBS-87HV
BBS-92
BBS-87HV
BBS-82HV
BBS-92
(ADR)
BBS-82HV
BBS-87HV
BBS-82HV

Part#
# A0935
# A0934
# A2165
# A1323
# A1322

MODEL
MODEL
BBS-92(ADR)
BBS-92(ADR)

BBS-72
Part#
BBS-72
BBS-67
BBS-67
BBS-62
BBS-62# A0897
# A0896
# A1397
# A1676
# A1677
# A1678

SOUND LEVEL
SOUND LEVEL
dB(A)@1m
dB(A)@1m
92
92

CURRENT
CURRENT
AMPS
AMPS
0.3
0.3

with double insulated power cables

Electric Forklift
Forklift
Truck
Medium
Duty
Electric
Forklift Truck
Truck-- -Medium
MediumDuty
Duty
Electric
MODEL

VOLTS DC

MODEL
MODEL
BBS-97HV
BBS-87HV
BBS-87HV
BBS-92HV
BBS-82HV
BBS-82HV

VOLTS DC
VOLTS DC
36-80
36-80
36-80
36-80
36-80
36-80

BBS-82HV

36-80

BBS-87HV

BBS-87
Model
BBS-87
BBS-82
BBS-82
BBS-77
BBS-87
BBS-77
BBS-82
BBS-77
BBS-72
BBS-67
BBS-62

VOLTS DC
VOLTS DC
12-24
12-24

36-80

SOUND LEVEL
SOUND
LEVEL
dB(A) @
1m
SOUND
LEVEL

CURRENT
CURRENT
AMPS
CURRENT

SOUNDER
SOUNDER
UNIT
SOUNDER

87

0.15

dB(A)@1m
dB(A)@1m
97
87
87
92
82
82
82

AMPS
AMPS
0.30
0.15
0.15
0.30
0.15
0.15
0.15

UNIT
Speaker

SIZE(mm)
SIZE (mm)
(WxHxD)
SIZE (mm)

(WxHxD)
127x76x65

HOLE
HOLE
CENTRE
HOLE(mm)

Speaker

127x76x65

98-108

UNIT
Speaker
Speaker
Speaker
Speaker
Speaker
Speaker

(WxHxD)
127x76x65
127x76x65
127x76x65
127x76x65
127x76x65
127x76x65

CENTRE (mm)
CENTRE
(mm)
98-108
98-108
98-108
98-108
98-108
98-108
98-108

FREQUENCY

FREQUENCY
KHz
FREQUENCY
KHz
KHz
Multi
Multi
Multi
Multi
Multi
Multi
Multi

Multi

Movement Indicators
Indicators
Medium
Duty
Movement
Indicators ---Medium
Light Duty
Duty

MODEL
MODEL
BBS-77
BBS-77
BBS-72
BBS-72
BBS-67
BBS-67
BBS-62
BBS-62

VOLTS DC
VOLTS DC
12-24
12-24
12-24
12-24
12-24
12-24
12-24
12-24

SOUND LEVEL
SOUND LEVEL
dB(A)@1m
dB(A)@1m
77
77
72
72
67
67
62
62

CURRENT
CURRENT
AMPS
AMPS
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

SOUNDER
SOUNDER
UNIT
UNIT
Speaker
Speaker
Speaker
Speaker
Speaker
Speaker
Speaker
Speaker

SIZE (mm)
SIZE (mm)
(WxHxD)
(WxHxD)
91x55x45
91x55x45
91x55x45
91x55x45
91x55x45
91x55x45
91x55x45
91x55x45

HOLE
HOLE
CENTRE (mm)
CENTRE (mm)
76
76
76
76
76
76
76
76

FREQUENCY
FREQUENCY
KHz
KHz
Multi
Multi
Multi
Multi
Multi
Multi
Multi
Multi

See comprehensive Hella/Brigade catalog for further details

44

Accessories
Tonal Back-up Alarms

12-24V 107dB Heavy Duty


12-24V 112dB Heavy Duty
12-24V 87-118dB Heavy Duty

996139101
996139111
996139001

12V-24V 90dB
12V-24V 97dB
12V-24V 107dB
12V-48V 97dB
12-24V 82-102dB

009148001
009148011
009148021
009148061
009148101

12-24V 90dB

009148071

Switches & Relays


Switch with LED
location light and
function light

007832021

Symbol Card for


beacons

713630711 - amber

Switch Rocker
On/Off SPST
flush mount
LED

H61922001 - amber
H61923001 - green
H61924001 - red
H61924011 - blue

Switch Rocker
On/Off SPST
flush mount
INCANDESCENT

H61925001 - amber
H61926001 - blue
H61927001 - green
H61928001 - red

Switch Rocker
On/Off SPST
INCANDESCENT

*For a complete range of switches, relays and back-up alarms, go to our Electrics section
of Hellas Online Catalog at www.hellausa.com.

45

H61919001 - blue
H61920001 - green
H61921001 - red
H61921011 - amber

12V Relay:
30Amp, with
bracket 4 pin
Boxed
Normally open

H41510061

12V Solid State


Relay. Extremely
fast switching
capability. 22 Amp
Normally open

931773987

Accessories
Power Pole Mounting Accessories
Get versatility with Hella power poles. Hella has developed
various pole brackets to provide you with multiple mounting
options. The Hella power poles come with a pre-installed
socket to plug in and light up Hella beacons and work
lamps. This system offers you the ability to install different
devices using the same pole according to your needs.
The Hella power poles provide an easy way to remove
beacons and work lamps for storage and to prevent theft.
Combined with a variety of power pole options, some of the
Hella beacons such as Rotaflex have flexible pole mount
rubber bases which bend to 90 degrees decreasing the risk
of damage to the beacon.
Mounting poles with multiple options
Suitable for beacons and work lamps
Easy to install
Safety & functionality
Theft prevention
Hellas Mounting Accessories provide a variety
of mounting options for all of your needs
See page 49

Rotacompact combined with a


Hella Power Pole mounting bracket

Ultra Beam Work Lamp with universal bracket and


plug connected to Hella Power Pole mounting
bracket

*Hella Ultra Beam Work Lamp has a built-in connector


socket for the work lamp adapter.

46

Accessories
Technology
Mounting Bracket w/
screw**
006294051
w/ single pole socket

4
(100mm)

1.8
(45mm)

006294091
w/ two pole socket
.95 (24mm)

Side Mounting
Bracket**

4.3 (110mm

3.15
(80mm)

1.2
(30mm)

006294021
w/ single pole socket

3.5 (90

mm)

2.8 (70mm)

Roof Mounting
Bracket**
4
(100mm)

006294011
w/ single pole socket
40
(1000mm)

2.8 (70mm)
4.1 (105mm)

Swivel Hold Mounting


Bracket**
4
(100mm)

2.8
4 (1

(70m

00m

m)

006294031
w/ single pole socket

1.2
(30mm)
9.5
(240mm)

m)

Socket
(single pole)
Included as
standard
850434011

Socket
(two pole)
square head
Available as spare part
862757011

Work Lamp
Bracket w/ plug

Telescopic
Mounting Bracket
Can be extended up
to 40

990320001

006294041

**Bracket Mounting bolts 5/16 x 1.4 (8mm x 35mm) included.

47

5.7
(145mm)

Quality
Work Lamps

48

Work
Technology
Lamps
Halogen / HID / LED Work Lamps
Ideal for Construction, Agricultural, & Logging vehicles, Hellas Work Lamp Program features computer designed FreeForm (FF) reflectors, high gloss die-cast aluminum reflectors, and shock-resistant molded housing. All lamps include
bulbs and mounting instructions.

NEW

Power Beam 1000

AS300 & AS400

With Heavy Duty Bracket


112mm
4.40

95mm
3.74

60mm
2.36

129mm
5.07

112mm
4.40

114mm
4.48

95mm
3.74

60mm
2.36

Power Beam 1000 LED Work Lamp


with DT Connector (Glass Lens)......................996188001

Features:
Generation 4 ballast
Robust bracket can withstand extreme vibration
AS300 housing with integrated DT connector is made of flame
retardant UV resistant polymers that offer very high resistance to
corrosion and impact damage while exhibiting a large degree of
self-damping vibration protection
AS400 features brass PG screw connection with DT connector
that prevents water ingress
AS400 housing is die-cast aluminum
DT Connector

Power Beam 1000 LED Work Lamp with DT Connector


(Glass Lens and HD Bracket)..........................996188011

AS300 Xenon Work Lamp, Plastic Housing



(12V, Close Range).........................................996242501

Power Beam 1000 LED Work Lamp


with DT Connector (PMMA Lens)....................996188021

AS300 Xenon Work Lamp, Plastic Housing



(12V, Long Range)..........................................996242551

Features:
Multivolt: 9-33 V
Luminous efficiency: 850 lumen
Color temperature: 6500 K
Normal operating housing temperature: 65 C - 149 F
Connection: integrated Deutsch plug
Ambient temp.: -40 to +50 C / -40 to +122 F
Amperage Draw: @12V = 1.54A, @24V = 0.75A

AS400 Xenon Work Lamp, Aluminum Housing



(12V, Close Range).........................................996242101
AS300 & AS400 also available in 24V.

49

Quality
Work Lamps
LED

85mm
3.35

75mm
2.95

Halogen

97mm
3.82

75mm
2.95

111mm
4.37

83mm
3.27

119mm
4.69

111mm
4.37

83mm
3.27

Xenon

Mounting Height = 2.5m


Angle of Inclination = 15

Mounting Height = 2.5m


Angle of Inclination = 15

Mounting Height = 2.5m


Angle of Inclination = 15

Features:
Compact LED Work Lamp with minimum
power consumption (15 Watts)
Light output greater than 550 lumen
Extremely long service life of the 4 high
performance LEDs
Close range illumination with clear lens
Mulitvoltage 9 33 V, reverse battery and
over-voltage protection
Suitable for very rough conditions
Dust and waterproof: IP6K7 and IP6K9K
Aluminum die cast housing, stainless steel
bracket & M10 mounting stud
Operation temperature -40C +50C
Back of the housing has large cooling ribs
for optimized heat dissipation
Includes connection cable of 2m, potted
cable version

Features:
Compact HID Work Lamp for use in
cramped conditions
Includes external ballast unit 4th
generation, D1S bulb and DT - 2 Pin
Homogenous close range illumination
HID version offers 2.5 times more
illuminance than a Halogen Work Lamp
with a power consumption of only 42 Watts
M10 mounting stud

Features:
Compact Work Lamp for use in cramped
conditions
Surface-mounted versions for upright
mounting
Easily-accessible H3 bulb no tools
required for bulb replacement
Cable feed through an opening in the
rubber cap
Includes H3 55W 12V bulb and wire leads
M10 mounting stud

Module 70 Xenon Work Lamp D1S



(Close Range, 12V)............ 996176361

Module 70 Halogen Work Lamp H3



(Close Range, 12V)............ 996176491

D1S 35W High Intensity



Discharge Capsule............. H83074001

Module 70 Halogen Work Lamp H3, Bulk



(Close Range, 12V)............ 996176497

Module 70 LED Work Lamp Generation II



(Close Range, 9-33V)..........996176721

Xenon Ballast Unit



(Gen 4, 12V)....................... H51855001

H3 12V 55W Halogen Bulb


(Retail)......................................... H83135372

50

Work
Technology
Lamps
Mega Beam

Oval 100

Rubber

NEW

Mega Beam also available in HID


X-powerpack internal ballast.
Refer to Mega Beam X-powerpack flyer for
more details.

51

160mm
6.29

70mm
2.75

120mm
4.72

72mm
2.83

140mm
5.51

160mm
6.29

96mm
3.77

170mm
6.69

110mm
4.33

Mounting Height = 2.5m


Angle of Inclination = 15

Mounting Height = 2.5m


Angle of Inclination = 15

Mounting Height = 2.5m


Angle of Inclination = 15

Features:
Computer Designed Free-Form Reflector
High Gloss Die-Cast Aluminum Reflector
Shock-Resistant Molded Housing
Grommet with Wire Leads

Features:
High Gloss Die-Cast Aluminum Reflector
Shock-Resistant Molded Housing
Grommet with Wire Leads

Features:
Shock-Resistant Rubber Molded Housing
Metal Parabolic Reflector
Grommet with Wire Leads

Clamshell includes:
(1) Heavy-duty Halogen Work Lamp
(1) Bulb (H3 12V 55W)
(1) 4-point bracket with hardware
(1) Mounting instructions

Clamshell includes:
(1) Heavy-duty Halogen Work Lamp
(1) Bulb (H3 12V 55W)
(1) 4-point bracket with hardware
(1) Mounting instructions

Clamshell includes:
(1) Heavy-duty Halogen Work Lamp
(1) Bulb (H3 12V 55W)
(1) Mounting instructions

Mega Beam Work Lamp Clamshell



(12V, Close Range)..............996234021

Oval 100 Work Lamp Clamshell



(12V, Close Range)..............996361271

Rubber Work Lamp Clamshell



(12V, Close Range).............H15986011

Work
Quality
Lamps
AS115
Double Beam

Picador

Ultra Beam

NEW

Ultra Beam also available in HID


X-powerpack internal ballast.
Refer to Ultra Beam X-powerpack flyer for
more details.

127mm
5

156mm
6.14

72mm
2.83

112mm
4.40

95mm
3.75

155mm
6.10

140mm
5.51

120mm
4.72

158mm
6.22

Mounting Height = 2.5m


Angle of Inclination = 15

Mounting Height = 2.5m


Angle of Inclination = 15

Mounting Height = 2.5m


Angle of Inclination = 15

Features:
Computer Designed Free-Form Reflector
High Gloss Die-Cast Aluminum Reflector
Shock-Resistant Molded Housing
Grommet with Wire Leads

Features:
Computer Designed Free-Form Reflector
High Gloss Plastic Reflector
Shock-Resistant Molded Housing
Grommet with Wire Leads

Features:
Computer Designed Free-Form Reflector
High Gloss Die-Cast Aluminum Reflector
Shock-Resistant Molded Housing
Grommet with Wire Leads

Clamshell includes:
(1) Heavy-duty Halogen Work Lamp
(2) Bulb (H3 12V 55W)
(1) Mounting instructions

Clamshell includes:
(1) Heavy-duty Halogen Work Lamp
(1) Bulb (H3 12V 55W)
(1) Mounting hardware

Clamshell includes:
(1) Heavy-duty Halogen Work Lamp
(1) Bulb (H3 12V 55W)
(1) 4-point bracket with hardware
(1) Mounting instructions

AS115 Double Beam Work Lamp Clamshell



(12V, Close Range)..............006991661

Picador Work LampClamshell



(12V, Close Range)..............996522201

Ultra Beam Work Lamp Clamshell



(12V, Close Range)..............997506301

52

Technology

Online Support

Hellausa.com

Link to all the websites listed.

Hellamining.com

Complete information on Hella Minings


range of Work Lamps, Optical Warning
Systems, and more. Packed with lots of
technical information and easy navigation.

Printed Materials

Online Catalog

Over 4000 products listed with product


points, technical information, diagrams &
beam patterns. Access online thru hellausa.
com or the Aftermarket Club.

Module 70 Work Lamps


LED, Xenon & Halogen
Close Range Series

Oval 100 FL Work Lamp


For Fork Lifts
Ultra Beam X-powerpack
Work Lamp

Mega Beam X-powerpack


Work Lamp

Hella Mining Catalog

Complete information of Hella Minings range


of specially-designed Work Lamps, Optical
Warning Systems, and more uniquely for the
Mining environment.

53

LED Interior Lighting Catalog

LED technology for Heavy-Duty, buses, RV,


marine, and a variety of other applications.
A variety of shapes, colors, and functions
available.

Work Lamp Flyers

Complete information of Hellas range of


specially-designed Work Lamps,

Quality

Solutions Inside!

Hella develops and manufactures components and systems for lighting


technology and electronics for the automotive industry. In addition, joint venture
companies also produce complete vehicle modules, air conditioning systems and vehicle
electric systems. Hella has one of the largest aftermarket organizations in the world for
automotive parts and accessories, with its own sales companies and partners in more
than 100 countries. Hella is one of the top 50 automotive parts suppliers in the world
and one of the 100 largest industrial companies in Germany. More than 24,000 people
work in 70 manufacturing facilities, production subsidiaries and joint ventures all over
the world. Nearly 3,500 engineers and technicians work in research and development
throughout the company group. Hella, solutions for you.

Hella, Inc.
1.877.224.3552
www.hellausa.com

54

#H04206211 Hella, Inc. 6.10 Printed in USA

Hella, Inc.
201 Kelly Drive
Peachtree City, GA 30269
1.877.224.3552
www.hellausa.com
hella.faq@hella.com