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"EEM 2 DC Machines"
Photo: Siemens AG
EEM2 DC machines
Training objectives
Equipment for 300 W Industrial Series
Information page "Alternative Equipment"
Safety
DC shunt-wound motors
Connection and starting
Rotation reversal
Speed control
Load characteristic
DC series-wound motors
Connection and starting
Rotation reversal
Load characteristic
DC compound-wound motors
Load characteristics for various compound ratios
Copyright
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EEM2 DC machines
EEM2 DC machines
Training objectives
Training contents
z
z
z
z
z
z
z
z
z
Motors, generators
Series-wound, shunt-wound and compound-wound windings
Measurement of armature current, exciter current and voltage
Nominal data, rating plate
Speed adjustment
Rotation reversal
Magnetic field weakening
Armature and field resistors
Power measurement with and without load
Prerequisites
z
z
z
EEM2 DC machines
Equipment for 300 W Industrial Series
SO3636-6U
SE2662-2A
SE2662-7B
SE2672-3D
SO3212-6W
SO3212-6B
SO3212-5F
SO3212-6M
SO3212-5H
SO3212-5U
SO5127-1Z
SO5148-1F
SO5126-9X
SO5126-9Z
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EEM2 DC machines
Information page "Alternative Equipment"
EEM2 DC machines
Information page "Alternative Equipment"
EEM2 DC machines
Safety
In all experiments using mains voltages high, life-threatening voltages arise. For that
reason use only safety measurement leads and make sure that there are no shortcircuits.
It is imperative that all of the devices, which are provided with an earth or where
earthing is possible, must be earthed. This is particularly the case for the frequency
converter being used.
Always be very careful to check the wiring of the application modules and only
switch on the mains voltage after a check has been completed. Whenever possible
use a robust current monitoring instrument in the circuit.
Always use shaft-end guards and coupling guards as protection against contact
with rotating motor parts
All locally applicable stipulations and standards governing how electrical equipment
is handled must be complied with.
EEM2 DC machines
Safety
{
{
Check that the knurled screws at the base of the motor and the coupling
sleeves (power grip) on the motor shaft are all securely fastened.
Use shaft and coupling guards.
Any prolonged running of the machines when operating under high loads
can subject the machines to excessive heating.
The extreme case of the machine being prevented from rotating entirely
may only arise briefly.
All of the machines are equipped with a thermal circuit-breaker, which
triggers when the maximum permissible operating temperature is
exceeded. These switching contacts are accessible on the terminal
board and must always be connected to the corresponding connection
sockets of the mains supply and control unit.
All measurements have been recorded using conventional measuring
instruments (primarily class 1.5) at the standard mains voltage
(230/400V +5% -10% 50Hz) using standard production machines.
Experience suggests that measurements will lie within the tolerance
range of +/-15% with respect to the specified measurement. For more
information on this please refer to VDE0530.
EEM2 DC machines
DC shunt-wound motors
DC shunt-wound motors
Over the next few pages you will perform the following exercises
pertaining to "DC shunt-wound motors":
z
z
z
z
EEM2 DC machines
DC shunt-wound motors
EEM2 DC machines
DC shunt-wound motors
z
z
z
z
z
z
__
__
__
__
__
__
EEM2 DC machines
DC shunt-wound motors
More detailed information on the brake can be found in the corresponding online
documentation
10
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
z
Put the motor into operation and observe its operating response
11
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
z
z
Make sure that the brake is not applied so hard that the motor comes to a halt
12
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
The motor should be subjected to the torque loads as set forth in the table
Measure the armature current and armature voltage under load
Enter the measured values into the table
z
z
300
n/(1/min)
I/A
U/V
M/Nm
0.2
0.4
0.6
0.8
1
1.2
1.4
2.0
1.8
250
200
1.6
1.4
n/min
I/A
U/V
3000
2500
2000
1.2
150
1.0
1500
0.8
100
50
0.6
0.4
1000
500
0.2
0
0.0
0
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4 1.5
M/Nm
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EEM2 DC machines
DC shunt-wound motors
14
EEM2 DC machines
DC shunt-wound motors
15
EEM2 DC machines
DC shunt-wound motors
z
z
Assemble the circuit as specified in the following circuit diagram and setup instructions.
Include an ammeter and voltmeter in the the armature circuit.
Switch on the brake. This does not yet subject the motor to any load.
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EEM2 DC machines
DC shunt-wound motors
Rotation reversal
Required settings:
z
z
Experiment procedure:
z
Note: setting of the DC power supply can only be performed when the motor is
connected.
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EEM2 DC machines
DC shunt-wound motors
Switch the motor off and modify the circuit as shown by changing the polarity
of the exciter coil
Turn the motor back on and observe its response
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EEM2 DC machines
DC shunt-wound motors
z
z
z
Note: setting of the DC power supply unit can only be performed when the motor
is connected.
More detailed information on the brake can be found in the corresponding online
documentation
19
EEM2 DC machines
DC shunt-wound motors
20
EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
z
Reduce the armature voltage in 3 stages via the adjustable DC power supply
(220/190/160V)
At the same time measure the variables Iaand n and enter the measured
values into the table
0.50
0.45
0.40
n/(1/min)
Ia/A
Ua/V
220
190
160
n/(1/min)
3000
2700
2400
0.35
2100
0.30
1800
0.25
1500
0.20
1200
0.15
900
0.10
600
0.05
300
0.00
Ia/A
0
150
160
170
180
190
200
210
220
230
240
Ua/V
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EEM2 DC machines
DC shunt-wound motors
z
z
z
Brake:
{ Industrial series: "PC Mode"
{ Classic series: "Application Mode" (
Note: when starting the
"ActiveASMA" software you will be prompted to select "Application
mode")
Field regulator: minimum value (0 )
Adjustable DC power supply unit (armature voltage): 220/190/160V
DC power supply unit (exciter circuit voltage): 220V
Experiment procedure:
z
z
z
z
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EEM2 DC machines
DC shunt-wound motors
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EEM2 DC machines
DC shunt-wound motors
Experiment procedure:
Switch on the DC power supply
Vary the Rf value of the field regulator in 3 steps, 0%, 50% and 90% of the
maximum value ( Note: 0.3 kW class ~ 2.2 k; 1kW class ~ 680)
At the same time measure the respective variables If and n for each step and
enter the measured values into the table
z
z
200
180
160
140
120
100
80
n/(1/min)
n/(1/min)
If/mA
Rf/
3300
3000
2700
2400
2100
1800
1500
1200
60
900
40
600
20
300
0
0
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If/mA
200
400
600
800
1000
1200
1400
1600
1800
2000
Rf/
EEM2 DC machines
DC shunt-wound motors
z
z
Brake:
{ Industrial series: "PC Mode"
{ Classic series: "Application Mode" (
Note: when starting the
"ActiveASMA" software you will be prompted to select "Application
mode")
Field regulator: minimum value (0 )
DC power supply unit: (armature & exciter circuit) 220V
Experiment procedure:
z
z
z
z
25
EEM2 DC machines
DC shunt-wound motors
26
EEM2 DC machines
DC shunt-wound motors
z
z
Assemble the circuit as specified in the following circuit diagram and setup instructions
Include an ammeter and voltmeter in the armature/exciter circuit
Switch the brake on too. This does not yet subject the motor to any load
Note: setting of the DC power supply can only be carried out when the motor is
connected
More detailed information on the brake and the software used can be found in the
appropriate online documentation
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EEM2 DC machines
DC shunt-wound motors
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EEM2 DC machines
DC shunt-wound motors
Brake:
{ Industrial series: "PC Mode"
{ Classic series: "Application Mode" (
Note: when starting the
"ActiveASMA" software you will be prompted to select "Application
mode")
DC power supply unit: (armature & exciter circuit) 220V
Experiment procedure:
z
z
z
z
29
EEM2 DC machines
DC shunt-wound motors
30
EEM2 DC machines
DC shunt-wound generators, separately excited
z
z
z
31
EEM2 DC machines
DC shunt-wound generators, separately excited
32
EEM2 DC machines
DC shunt-wound generators, separately excited
z
z
z
z
z
z
Assemble the circuit as specified in the following circuit diagram and setup instructions
Include an ammeter and voltmeter in the exciter circuit
Set the field regulator to the value 0
Set the DC power supply to a voltage of 220 V
In this experiment the brake is used as a drive motor
Note: setting of the DC power supply can only be carried out when the exciter
circuit is connected
More detailed information on the brake can be found in the corresponding online
documentation
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EEM2 DC machines
DC shunt-wound generators, separately excited
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EEM2 DC machines
DC shunt-wound generators, separately excited
Experiment procedure:
z
z
z
Ierr.=0mA
Ug/V
350
300
250
200
Ug(Ierr.=70mA)/V
Ug(Ierr.=90mA)/V
n/(1/min)
3000
2800
2600
2400
2200
350
300
250
200
350
300
250
Ug(Ierr=0)/V
Ug(Ierr.=50mA)/V
Ierr.=50mA
Ug/V
Ierr.=70mA
Ug/V
Ierr.=90mA
Ug/V
350
300
250
200
200
150
150
150
150
100
100
100
100
50
50
50
50
0
2000
2200
2400
2600
2800
3000
3200
n/(1/min)
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EEM2 DC machines
DC shunt-wound generators, separately excited
36
EEM2 DC machines
DC shunt-wound generators, separately excited
z
z
z
z
Note: setting of the DC power supply unit can only be performed when the exciter
circuit is connected
More detailed information on the brake can be found in the corresponding online
documentation
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EEM2 DC machines
DC shunt-wound generators, separately excited
38
EEM2 DC machines
DC shunt-wound generators, separately excited
Experiment procedure:
z
z
z
z
39
EEM2 DC machines
DC shunt-wound generators, separately excited
40
EEM2 DC machines
DC shunt-wound generators, separately excited
41
EEM2 DC machines
DC shunt-wound generators, separately excited
z
z
z
Note: setting of the DC power supply unit can only be performed when the exciter
circuit is connected
More detailed information on the brake can be found in the corresponding online
documentation
42
EEM2 DC machines
DC shunt-wound generators, separately excited
43
EEM2 DC machines
DC shunt-wound generators, separately excited
Record the load characteristics of the generator with various exciter currents
Required settings:
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z
z
z
Experiment procedure:
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z
z
The drive motor is to be run up to a speed of 3000 rpm with the generator
operating without a load (load resistor set to maximum)
Record the load characteristics based on the armature currents specified in
the table with 2 different nominal exciter currents (50% and 100% of the
nominal exciter current)
Measure the variables UG (generator voltage) and P2 (power output) when the
armature current IG is increased step by step
Increase the armature current by reducing the load resistance
Calculate the power output and enter all the measured values into the tables
The electrical power output is computed as follows:
P2=UG*IG; UG[V], IG[A], P2[W]
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EEM2 DC machines
DC shunt-wound generators, separately excited
350
Ug/V
P2/W
350
300
300
250
250
200
200
150
150
100
100
50
50
0
0.0
350
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0.3
Ug/V
P2/W
Ig/A
Ug/V
P2/W
0.1
1.1
1.2
1.3
1.4
1.5
Ig/A
1.2
1.3
1.4
1.5
Ig/A
1.4
350
300
300
250
250
200
200
150
150
100
100
50
50
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
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EEM2 DC machines
DC shunt-wound generators, separately excited
46
EEM2 DC machines
DC shunt-wound generators, self-excited
DC shunt-wound generator,
self-excited
Over the next few pages you will be conducting exercises on a "selfexcited DC shunt-wound generator":
z
z
47
EEM2 DC machines
DC shunt-wound generators, self-excited
48
EEM2 DC machines
DC shunt-wound generators, self-excited
Recognise how the generator voltage results from the polarity of the
exciter winding and the generator's rotation direction
z
z
z
z
Note: setting of the DC power supply unit can only be carried out when the
exciter circuit is connected
More detailed information regarding the brake can be found in the corresponding
online documentation
49
EEM2 DC machines
DC shunt-wound generators, self-excited
50
EEM2 DC machines
DC shunt-wound generators, self-excited
Experiment procedure:
z
z
z
Put the generator into operation by running the drive motor up to a speed of
approx. 3000 rpm
Measure the generator voltage UG and enter this into the box corresponding to
the rotation direction
Now reverse the rotation direction of the drive motor
Finally measure the generator voltage UG again and enter this value again into
the corresponding box
51
EEM2 DC machines
DC shunt-wound generators, self-excited
52
EEM2 DC machines
DC shunt-wound generators, self-excited
z
z
z
z
More detailed information on the brake can be found in the corresponding online
documentation
53
EEM2 DC machines
DC shunt-wound generators, self-excited
54
EEM2 DC machines
DC shunt-wound generators, self-excited
Experiment procedure:
z
z
z
55
EEM2 DC machines
DC shunt-wound generators, self-excited
Ug/V
300
250
250
200
200
Ig/A
300
Ug/V
P2/W
Ra/
1000
500
250
150
100
50
22
Ig/A
P2/W
1.5
1.2
0.9
150
150
100
100
50
50
0.6
0.3
0.0
0
100
200
300
400
500
600
700
800
900
1000
Belas tungs widers tand R/Ohm
Select those statements that are true about the load characteristic
P2 is dependent on the load resistor
c As R(A) rises P2 also increases continuously
d
e
f
g
c The characteristics for P2 & IG have the same pattern
d
e
f
g
in terms of their curve
c The generator voltage UG drops with increasing load
d
e
f
g
c
d
e
f
g
c
d
e
f
g
56
EEM2 DC machines
DC series-wound motors
DC series-wound motors
Over the next few pages you will be conducting the following exercises
on "DC series-wound motors":
z
z
z
57
EEM2 DC machines
DC series-wound motors
58
EEM2 DC machines
DC series-wound motors
z
z
z
z
z
z
z
Note: setting of the DC power supply unit can only be carried out when the motor
is connected
More detailed information on the brake can be found in the corresponding online
documentation
59
EEM2 DC machines
DC series-wound motors
60
EEM2 DC machines
DC series-wound motors
Experiment procedure:
z
z
z
Make sure that the motor is not operated without any load, as otherwise the
motor could start to "race"
The efficiency is defined as:
=P2/P1
P2=Mn*, P1=UM*IM, =2**n
What is the efficiency "" of the series-wound motor with a nominal load?
= ____% approx.
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EEM2 DC machines
DC series-wound motors
Experiment procedure:
z
z
1.5
1.2
U/V
I/A
Ra/
n/(1/min)
300
250
n /(1/min)
I/A
U/V
3000
2500
200
2000
150
1500
100
1000
50
500
0.9
0.6
0.3
0.0
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10
15
20
25
30
35
40
45
50
Belas tungs widers tand R/
EEM2 DC machines
DC series-wound motors
63
EEM2 DC machines
DC series-wound motors
z
z
z
z
Note: setting of the DC power supply unit can only be performed with the motor
connected
More detailed information can be found in the corresponding online
documentation
64
EEM2 DC machines
DC series-wound motors
Experiment procedure:
z
Make sure that the motor is not operated without any load, as otherwise it could
"race"
65
EEM2 DC machines
DC series-wound motors
66
EEM2 DC machines
DC series-wound motors
z
z
Note: setting of the DC power supply unit can only be performed when the motor
is connected
More detailed information regarding the brake can be found in the corresponding
online documentation
67
EEM2 DC machines
DC series-wound motors
68
EEM2 DC machines
DC series-wound motors
Brake:
{ Industrial series: "PC Mode"
{ Classic series: "Application Mode" (
Note: when starting the
"ActiveASMA" software you will be prompted to select "Application
mode"
DC power supply unit: (motor circuit) 220 V
Experiment procedure:
z
z
z
z
69
EEM2 DC machines
DC series-wound motors
70
EEM2 DC machines
DC series-wound motors
Which of the following statements regarding the load graphs are true?
The exciter field and the armature current are low
when the loads are also low
c The armature current increases linearly with the load
d
e
f
g
c The efficiency "" is constant
d
e
f
g
c
d
e
f
g
71
EEM2 DC machines
DC series-wound motors
72
EEM2 DC machines
DC compound-wound motors
73
EEM2 DC machines
DC compound-wound motors
74
EEM2 DC machines
DC compound-wound motors
z
z
75
EEM2 DC machines
DC compound-wound motors
z
z
Note: setting of the DC power supply unit can only be performed when the motor
is connected
More detailed information regarding the brake can be found in the corresponding
online documentation
76
EEM2 DC machines
DC compound-wound motors
77
EEM2 DC machines
DC compound-wound motors
Brake:
{ Industrial series: "PC Mode"
{ Classic series: "Application Mode" (
Note: when starting the "DSMA"
software you will be prompted to select "Application mode")
DC power supply unit: (motor circuit) 220 V
Experiment procedure:
z
z
z
z
z
z
78
EEM2 DC machines
DC compound-wound motors
79
EEM2 DC machines
DC compound-wound motors
80
EEM2 DC machines
DC compound-wound motors
81
EEM2 DC machines
DC compound-wound motors
82
EEM2 DC machines
DC compound-wound motors
Based on the graphs, which statements are true of the compound wound motor?
c
d
e
f
g
c
d
e
f
g
c
d
e
f
g
c
d
e
f
g
c
d
e
f
g
c
d
e
f
g
83
EEM2 DC machines
DC compound-wound motors
84
EEM2 DC machines
Copyright
Congratulations!
This is the last page. You have completed the course "EEM 2 DC
machines".
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