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www.thecementgrindingoffice.co
All rights reserved 2012-2013 The Cement Grinding Office

2 Chambers Mill
TECHNICAL DATA
Email
Contact name
Cement plant
Mill number
Supplier
Plant process
Mill diameter
Mill length
Installed power
Speed of trotation
Type of transmission
Type of circuit
Rotation
Water injection ch.1
Water injection ch.2
Mill control
If yes, type of control
Compartments
Inlet trunnion diameter
Usefull length
Type of lining
Average thickness
Type of diaphragm
Diaphragm slots width
Central screen diameter
Ball charge in metric tons
Diameter 100mm
Diameter 90mm
Diameter 80mm
Diameter 70mm
Diameter 60mm
Diameter 50mm
Diameter 40mm
Diameter 30mm
Diameter 25mm
Diameter 20mm
Diameter 17mm
Diameter 15mm
Total
Filling degree
Pregrinding (if exists)
Type
Supplier
Model
Type of circuit
Installed power
Separator
Type
Generation
Supplier
Model
Diameter
Ventilation
Filter (only for separator)

m
m
kW
rpm
closed
open
l/h
l/h

Chamber 1

yes
no
Chamber 2

m
m
mm
(intermediate)

(outlet)
mm
m
t
t
t
t
t
t

0t
%

closed
open
kW

m
m3/h at

Pressure avalaible
Mill ventilation
Type
Capacity
Pressure avalaible
Kiln type

mmH2O

m3/h at
mmH2O

PRODUCTION DATA
Mill absorbed power
Pregrinding absorbed power
Feed components
Temperature
Moisture
Hardness
Clinker mineralogy

kW
kW
Clinker

Gypsum

Slag

%C3S
%C2S

Granulometries (%residues cumulated)

Sieves between brackets are example. You can change with similar sieves
Clinker
(50mm)
(25mm)
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)
Types of production
Type 1
Type 2
Production type name
% clinker
% gypsum
% slag
% limestone
% other1
% other2
Blaine
Residue 90
Residue 63
Residue 45
Residue 32
Grinding aid
Production
Mill specific energy
Pressure at mill outlet
Cement temperature
Pregrinding specific energy
% of production
Circulation factor (Feed/Fines)

Gypsum

Type 3

VISIT OF THE MILL

Cement type
Chamber 1
Measured volume load
Lining condition
Maximum ball diameter
Minimum ball diameter
Ball charge condition
Material level under/over balls
Coating on lining

%
mm
mm

good
regular
bad
a lot of liners broken

Coating on balls
Uncrushed particles at the diaphragm
Diaphragm condition
Maximum width of slots
Slots blocked
Central screen condition
Other comments

Chamber 2
Measured volume load
Lining condition
Maximum ball diameter
Minimum ball diameter
Ball charge condition
Material level under/over balls
Balls classification
Coating on lining
Coating on balls
Uncrushed particles at the diaphragm
Diaphragm condition
Maximum width of slots
Slots blocked
Central screen condition
Other comments

mm

For example, kind of measurement (Filling degree), plates broken...

%
mm
mm

mm

For example, kind of measurement (Filling degree), plates broken...

GRANULOMETRIES RESULTS
Cement type
Samples taken inside the mill
% residues cumulated
Sieves between brackets are example. You can change with similar sieves
Chamber 1
Sample 1 Inlet
Sample 2
(50mm)
(25mm)
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)
Chamber 2
Sample 1 Inlet
Sample 2
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)
Samples taken in the circuit
Samples depend of the kind of circuit, the example below is for a traditional circuit
Laser analysis is the best one to evaluate the separator
% residues cumulated
Sieves between brackets are example. You can change with similar sieves
Mill outlet
Separator feed
(5mm)
(2,5mm)
(1mm)

Sample 3

Sample 3

Separator tails

(0,5mm)
(0,21mm)
(0,09mm)
(0,063mm)
(0,035mm)
(0,018mm)
(0,012mm)
(0,008mm)
(0,004mm)
(0,002mm)
(0,001mm)

Don't forget to send us the flowsheet of the installation to assistance@thecementg

Thank you in advance!

www.thecementgrindingoffice.co
All rights reserved 2012-2013 The Cement Grinding Office

dingoffice.com
Cement Grinding Office

dry
wet
lateral
bi-lateral
central
annular

clockwise
anti-clockwise

m
mm
mm
m

t
t
t
t
t
t
t
t
t
%

dynamic
static

no
bag
electrostatic
C

first
second
third

bag
electrostatic

Limestone

Other...

Other...
C
%H2O

%C4AF
%C3A

%Free silicate
%SiO2

Slag

Limestone

Other...

Other...

Type 4

cm2/gr
%
%
%
%
gr/t
t/h
kWh/t
mmH2O
C
kWh/t

rs broken

no
a bit

good
regular
worn out
deformed
lot of broken balls

good
regular

no
small
hard
very hard

good
regular
bad
reverse

good
regular

a lot

bad
plates and grids broken

bad

, plates broken...

, plates broken...

Sample 4 outlet

Sample 4

Separator fines

Sample 5

Filter product

Sample 6 Outlet

Other...

Final product

ance@thecementgrindingoffice.com

dingoffice.com
Cement Grinding Office