320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(S...

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Product: EXCAVATOR
Model: 320D EXCAVATOR FAL04644
Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine

Operation and Maintenance Manual

320D Excavator
Media Number -SEBU8053-15

Publication Date -01/06/2014

Date Updated -26/06/2014

i05782407

Maintenance Interval Schedule

SMCS - 7000

Ensure that all safety information, warnings, and instructions are read and understood before any
operation or any maintenance procedures are performed.
The user is responsible for the performance of maintenance. All adjustments, the use of proper
lubricants, fluids, filters, and the replacement of components due to normal wear and aging are
included. Failure to adhere to proper maintenance intervals and procedures may result in diminished
performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in
order to determine the maintenance intervals. Products that operate in severe operating conditions
may require more frequent maintenance. Refer to the maintenance procedure for any other exceptions
that may change the maintenance intervals.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must
be performed.
Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is extended to
3000 hours. SOS services may extend the oil change even longer. Consult your Cat dealer for
details.

When Required
Air Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace
Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Bucket Linkage - Inspect/Adjust

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Bucket Tips - Inspect/Replace

Bucket Tips - Inspect/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Camera - Clean/Adjust
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Fuel System - Prime
Fuses - Replace
High Intensity Discharge Lamp (HID) - Replace
Oil Filter - Inspect
Radiator Core - Clean
Receiver Dryer (Refrigerant) - Replace
Track Adjustment - Adjust
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Windows - Clean

Every 10 Service Hours or Daily for First 100 Hours

Boom and Stick Linkage - Lubricate
Bucket Linkage - Lubricate

Every 10 Service Hours or Daily

Cooling System Coolant Level - Check
Engine Oil Level - Check
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Seat Belt - Inspect
Track Adjustment - Inspect
Travel Alarm - Test
Undercarriage - Check

Every 10 Service Hours or Daily for Machines Used in Severe Applications

Bucket Linkage - Lubricate

Every 50 Service Hours or Weekly

Boom and Stick Linkage - Lubricate
Bucket Linkage - Inspect/Adjust
Quick Coupler - Lubricate

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Every 100 Service Hours or 2 Weeks

Bucket Linkage - Lubricate

Every 100 Service Hours of Continuous Hammer Use

Oil Filter (Hydraulic Hammer) - Replace

Initial 250 Service Hours

Engine Valve Lash - Check
Final Drive Oil - Change
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace
Swing Drive Oil - Change

Every 250 Service Hours

Engine Oil Sample - Obtain
Final Drive Oil Sample - Obtain

Every 250 Service Hours for Machines Used in Severe Applications

Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace

Every 250 Service Hours or Monthly

Belt - Inspect/Adjust/Replace
Condenser (Refrigerant) - Clean
Final Drive Oil Level - Check
Swing Bearing - Lubricate
Swing Drive Oil Level - Check

Every 250 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Oil Filter (Hydraulic Hammer) - Replace

Every 250 Service Hours of Continuous Hammer Use

Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace

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Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain
Hydraulic System Oil Sample - Obtain
Swing Drive Oil Sample - Obtain

Every 500 Service Hours or 3 Months

Boom and Stick Linkage - Lubricate
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel System Third Filter - Replace
Fuel System Fourth Filter - Replace
Fuel Tank Cap and Strainer - Clean

Every 500 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace

Every 600 Service Hours of Continuous Hammer Use

Hydraulic System Oil - Change

Every 1000 Service Hours or 6 Months

Battery - Clean
Battery Hold-Down - Tighten
Engine Valve Lash - Check
Final Drive Oil Level - Check
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Rollover Protective Structure (ROPS) - Inspect
Swing Drive Oil - Change

Every 1000 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil - Change
Hydraulic System Oil Filter (Return) - Replace

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Every 2000 Service Hours or 1 Year

Final Drive Oil - Change
Hydraulic System Oil - Change
Hydraulic System Oil Filter (Return) - Replace
Hydraulic Tank Screen - Clean
Receiver Dryer (Refrigerant) - Replace
Swing Gear - Lubricate

Every Year
Cooling System Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours or 18 Months

Hydraulic System Oil - Change

Every 3 Years After Date of Installation or Every 5 Years After Date of

Manufacture
Seat Belt - Replace

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change
Copyright 1993 - 2015 Caterpillar Inc.

Tue Jun 9 15:26:17 UTC+0530 2015

All Rights Reserved.

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