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Water Research
journal homepage: www.elsevier.com/locate/watres
Zachry Department of Civil Engineering, Texas A&M University, 3136 TAMU, College Station, TX 77843-3136, USA
Lyles School of Civil Engineering, Purdue University, 550 Stadium Mall Drive, West Lafayette, IN 47907-2051, USA
c
Bindley Bioscience Center, Physiological Sensing Facility, Discovery Park, Purdue University, 1203 W. State Street, West Lafayette, IN 47907-2057, USA
b
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 17 April 2015
Received in revised form
15 August 2015
Accepted 28 November 2015
Available online 14 December 2015
Microbially inuenced corrosion (MIC) in concrete results in signicant cost for infrastructure maintenance. Prior studies have employed molecular techniques to identify microbial community species in
corroded concrete, but failed to explore bacterial activity and functionality during deterioration. In this
study, biolms of different sulfur-oxidizing bacteria compositions were developed on the surface of
cement paste samples to simulate the natural ecological succession of microbial communities during MIC
processes. Noninvasive, self-referencing (SR) microsensors were used to quantify real time changes of
oxygen, hydrogen ion and calcium ion ux for the biolm to provide more information about bacterial
behavior during deterioration. Results showed higher transport rates in oxygen consumption, and
hydrogen ion at 4 weeks than 2 weeks, indicating increased bacterial activity over time. Samples with
ve species biolm had the highest hydrogen ion and calcium ion transport rates, conrming attribution
of acidophilic sulfur-oxidizing microorganisms (ASOM). Differences in transport rates between three
species samples and two species samples conrmed the diversity between Thiomonas intermedia and
Starkeya novella. The limitations of SR sensors in corrosion application could be improved in future
studies when combined with molecular techniques to identify the roles of major bacterial species in the
deterioration process.
2015 Elsevier Ltd. All rights reserved.
Keywords:
Self-referring microsensors
Microbially inuenced corrosion
Biolm
Sulde-oxidizing bacteria
1. Introduction
Concrete has been widely used as a construction material for
centuries due to its advantages in strength, durability, plasticity and
low cost. However, application of concrete is facing enhanced
deterioration caused by carbonation (Lin et al., 2013), chloride
corrosion (Abd El Haleem et al., 2013; Hartt, 2013) and biological
reactions which lead to high nancial costs for operation and
maintenance (Beider et al., 2002). Microbially inuenced corrosion
(MIC) usually occurs in harsh environments, such as water distribution systems, sewage structures and wastewater treatment
plants, and signicantly reduces the service time of the infrastructure and endangers water quality (Coleman and Gaudet, 1993;
Marleni et al., 2012; O'Connell et al., 2012; Zhang et al., 2008).
Previous studies (Herisson et al., 2013; Islander et al., 1991; Parker,
1951) established MIC mechanism in sewer systems involving a
* Corresponding author.
E-mail address: liqiucheng@tamu.edu (L. Cheng).
http://dx.doi.org/10.1016/j.watres.2015.11.066
0043-1354/ 2015 Elsevier Ltd. All rights reserved.
322
2000; Nica et al., 2000; Vincke et al., 2001). In recent years universal small-subunit (SSU) rRNA gene amplicon pyrosequencing
was used to character microbial community is concrete sewer
system (Cayford et al., 2012; Gomez-Alvarez et al., 2012; Ling et al.,
2014, 2015; Santo Domingo et al., 2011). While some eld studies
still conrmed Acidithiobacillus spp. dominating the microbial
community (>50%) (Ling et al., 2014), other studies showed
extremely low abundance (<3%) of Acidithiobacillus spp., suggesting
that they may not be as important as people used to believe
(Cayford et al., 2012). Succession of microbial community was also
explored as results showed high variation and abundances of heterotrophic types under neutral pH while low diversity biolms
dominated by acidophilic species were discovered in severe
corrosion sites (Islander et al., 1991; Okabe et al., 2007). Although
molecular techniques provided detailed information about microbial community composition, the link between the species and
their real-time function in the corrosion process is still not well
understood. Furthermore, sensitivity and detection range of these
techniques is challenged by the environment as high calcium and
heavy metals inhibit nucleic acid amplication (Vincke et al., 2001;
Wilson, 1997).
Non-invasive self-referencing (SR) microsensors have been
successfully used for biochemical and agricultural studies
(McLamore et al., 2010b; Portereld and Smith, 2000) and also in
the environmental eld, focusing on characterization and quantication of real time biolm behavior (McLamore et al., 2011;
2010c). SR sensors are capable of detecting change of various analytes, including inorganic ions (H, Ca2, K, NH4 , Cl) (McLamore
et al., 2009; 2011; 2010c; Sun et al., 2012), organic compounds
(indole-3-acetic acid and glucose) (McLamore et al., 2010a; Shi
et al., 2011) and metabolic oxygen (McLamore and Portereld,
2011; McLamore et al., 2010c) in the biolm boundary layer. The
background noise is eliminated by sensor oscillation, hence the
descriptor of self-referencing. With the advantages of being noninvasive and non-destructive, SR sensors are powerful tools in
detecting real time changes in electrochemical signals related to
biological activity, while maintaining biolm functionality. In this
study, biolms of ve well-documented and closely related Acidithiobacillus species were developed to explore the application of
SR sensors in MIC detection. With real time measurements of key
elements, including oxygen, hydrogen ion (H) and calcium ion
(Ca2) in the biolm, information about bacterial metabolism and
their impact on cement deterioration was collected to better understand the corrosion process.
Species
1
2
3
4
5
T.
T.
T.
T.
T.
sp.
sp.
sp.
sp.
sp.
thioparus
thioparus,
thioparus,
thioparus,
thioparus,
S.
S.
S.
S.
novella
novella, T. intermedia
novella, T. intermedia, T. neapolitanus
novella, T. intermedia, T. neapolitanus, A. thiooxidans
323
J D
DC
DX
(1)
t
X
JDt
(2)
(4)
Transport rate (r) was used to represent analyte transport during steady-state:
ra
dQa
dt
(3)
Fig. 1. Schematic diagram of self-referencing sensor system for ux measurement of microbial biolms developed on cement paste surface.
324
better characterize the biological corrosion process following previous equations (Eqs. (1)e(4)) and the calculation procedure and
results are presented in Fig. 2. Plot (a)e(c) shows typical real-time
ux results for each analyte, and the integrated ux is in plot
(d)e(f). Average transport rate was the slope of the integrated ux
curve and are shown in plot (g)e(i) with the error bar representing
the actual values. Controls were samples in nutrient solution
without microbial inoculation.
0.4
10
(b)
0.2
0.1
50
20
2 Weeks
4 Weeks
0.3
40
10
15
(c)
2 Weeks
4 Weeks
30
20
10
0
10
15
Time (min)
20
TIme (min)
1000
10
8
20
10
15
20
Time (min)
(e)
6
4
2
0
5000
10
Time (min)
(f)
4000
15
20
2 Weeks
4 Weeks
3000
2000
1000
0
10
15
Time (min)
20
(g)
60
2 Weeks
4 Weeks
40
20
0
5 sp
0.4
2 Weeks
4 Weeks
0.0
15
TIme (min)
0.5
2000
80
0.3
(h)
3000
-50
2 Weeks
4 Weeks
4000
(d)
0.2
Ctrl
2 Weeks
4 Weeks
0.1
0.0
-0.1
5 sp
Ctrl
-0.2
50
5000
100
2 Weeks
4 Weeks
150
(a)
200
50
(i)
40
2 Weeks
4 Weeks
30
20
10
0
5 sp
Ctrl
Fig. 2. Original ux values for (a) oxygen, (b) proton and (c) calcium of the biolm. Integrated ux values for (d) oxygen, (e) hydrogen and (f) calcium of the biolm. The calculated
transport rate for (g) oxygen, (h) hydrogen and (i) calcium of the biolm. Error bars represent actual value range.
50
(a)
2 Weeks
4 Weeks
40
30
20
10
4sp
3sp
2sp
1sp
(b)
18
12
6
0
5sp
4sp
3sp
2sp
1sp
Fig. 3. Plots of (a) oxygen consumption rate and (b) cell numbers for samples with
different species composition. The values were calculated average ux at three to ve
positions along the biolm surface with three replicate samples, and error bars
represent standard error of the arithmetic mean.
(a)
2 Weeks
4 Weeks
25
20
15
10
5
0
Ctrl
2 Weeks
4 Weeks
30
20
5sp
24
0
30
325
5sp
4sp
3sp
2sp
1sp
(b)
Ctrl
2 Weeks
4 Weeks
15
2 Weeks
4 Weeks
10
5
0
-5
-10
5sp
4sp
3sp
2sp
1sp
Fig. 4. Plots of (a) total calcium transport rate and (b) biolm calcium transport rate
with different species composition. The values were calculated average ux at three to
ve positions along the biolm surface with three replicate samples, and error bars
represent standard error of the arithmetic mean.
326
0.4
2 Weeks
4 Weeks
0.3
2 Weeks
4 Weeks
0.2
0.1
0.0
for ve species samples. The two species sample and single species
samples also had similar rH, which were lower than the rates of four
and three species samples. Decrease of these two groups is due to
the difference of Thiomonas intermedia and Starkeya novella which
is further explained in discussion. The same trend was observed in
rH for the 2 weeks samples. Measurements from both 2 weeks and 4
weeks samples presented differences between ve species biolm
and four/three species biolm, indicating successful inoculation of
different species. The rH of ve species biolm at 2 weeks and 4
weeks were 0.12 pmol/(cm2$sec) and 0.20 pmol/(cm2$sec)
respectively, which were two orders of magnitude of lower than
oxygen consumption rates.
-0.1
-0.2
5sp
4sp
3sp
2sp
1sp
Ctrl
Fig. 5. Hydrogen transport rate for samples with different species composition. The
values were calculated average ux at three to ve positions along the biolm surface
with three replicate samples, and error bars represent standard error of the arithmetic
mean.
Fig. 6. SEM images of (a) control sample, (b) test sample with 4 weeks of biolm growth and (c) test sample after biolm was removed.
4. Discussion
4.1. Analyte transport rate
For control samples without bacteria inoculation, the transport
rates of calcium and hydrogen ion both decreased from 2 week to 4
week measurement, which may result from the initial nebulization
reactions between nutrient solution and the cement, consuming
surface calcium ions and producing corresponding salts that prevents further penetration of bulk liquid into the sample core as
barriers (Monteny et al., 2000).
As for the highly articial experiment set-up, the characterizations of each species were well documented, hence could be of
great help to explain the data from SR sensor measurements.
All ve species have the ability to decrease surface pH of the
cement samples. Based on their tolerance pH ranges, SOM were
further categorized into acidophilic sulfur-oxidizing microorganisms (ASOM), such as A. thiooxidans, and neutrophilic sulfuroxidizing microorganisms (NSOM), such as Thiomonas intermedia
and the other species. Oxygen consumption rates decreased as the
biolm composition went from ve species to single species, while
the cell numbers attached on different samples were similar
(Fig. 3), which could be explained by the difference in sulfuroxidation abilities among selected species (Table 2) (Bielefeldt
et al., 2010; Islander et al., 1991). Since A. thiooxidans could fully
oxidize sulfur (S0) and other sulfur compounds (S2 O3 2 , S4 O6 2
and SO3 2 ) to produce sulfuric acid (H and SO4 2 ) while the rest
of the species could only oxidize S2 or S0 to partial oxidized intermediates S4 O6 2 =S2 O3 2 , more oxygen was needed for
A. thiooxidans comparing to other NSOM, which also explains the
differences of H and Ca2 transport rate between biolm samples
containing ve species and samples containing four in Figs. 4 and 5.
Previous studies also conrmed that concrete exposed to mixed
cultures of both ASOM and NSOM corroded signicantly faster than
the concrete exposed only to NSOM (Bielefeldt et al., 2010).
The absence of T. intermedia was the reason for the differences of
corrosion rates and acid production rates between 3 species biolm
and 2 species biolm samples. At the early stages, T. intermedia has
similar sulfur metabolism as S. novella (Chandra and Shethna, 1977;
English et al., 1995; London, 1963). However, later studies found
that T. thioparus, Thiobacillus neapolitanus and A. thiooxidans could
not grow on glucose, and T. intermedius uses an inducible EntnerDoudoroff pathway similar to Thiobacillus ferrooxidans, while
S. novella follows a non-cyclic pentose phosphate pathway along
with the Krebs cycle (Matin and Rittenbe, 1971). Another study
(Barridge and Shively, 1968) evaluated the phospholipids and found
that T. intermedia, T. neapolitanus, and A. thiooxidans contained the
same phospholipids as phosphatidyl glycerol (PG), diphosphatidyl
glycerol (DPG), and phosphatidyl-N-monomethylethanolamine
(PME); S. novella, however, had more types and different composition of phospholipids, indicating potential function diversity between S. novella and other acidithiobacillus species.
Two major different pathways for thiosulfate oxidation were
conrmed, leading to identication and reclassication of
Table 2
Optimal growth pH range and oxidization reaction for selected species.
Species
Optimal pH
Oxidization reactions
T. thioparus
S. novella
T. intermedia
T. neapolitanus
A. thiooxidans
4.5e7.8
5e9.2
1.9e7
6
<4
327
328
effort was limited by the non-conducting nature of concrete materials. The SR microsensor method was an attempt and an alternative approach to character the microbial activity at the biolm
surface. With its advantages in measuring real-time oxygen demand and calcium transport rate from biolm surface to the bulk
solution, there are clear limitations within this application that
need to be fully addressed.
MIC is usually a slow process. Previous studies (Mori et al., 1991;
Vincke et al., 1999) detected an average thickness change of
1e5 mm per year for corroded sewer pipes. The oxygen consumption rate of 2-week and 4-week samples from ve species
reactors was 24.65 pmol/(cm2$sec) and 29.63 pmol/(cm2$sec),
respectively. Biological oxidation rates of pyrite (Biglari et al., 2009;
Elberling et al., 1994) from previous studies ranged from 0.25 to
0.46 pmol/(cm2$sec) and were nearly two orders of magnitude
lower than the oxygen consumption rates. The high oxidation rate
indicated a high acceleration factor. However, when considering
the total calcium transport rate, corrosion rate for the testing
samples was around 1.7 mm/year (assuming calcium ions were
released from the concrete structure at the same rate as measured
at 4 weeks), which still fell into the range of natural deterioration.
The reasons for this comparison highlighted the limitations for SR
sensor techniques in MIC study. The rst reason is the bacteria
species selected for the test. The original goal was to explore the
application of SR sensors in MIC detection, so ve well-documented
and closely related Acidithiobacillus species were used, which was
not the actual representative of the sewer environment. More
bacteria species and different compositions are highly desired in
the future experiment design. The second is the parameter selection of the test. The objective was to determining the acid production ability of the biolm and to associating with cement
corrosion results, but the H ux used in this experiment was
indeed the net accumulation rate, not direct measure of acid production. Furthermore, the calcium transport rate at biolm surface
represent concrete degradation at certain degree, but still didn't
take into account the amount of calcium used by biolm. With the
detailed study at the cell metabolism level, more specic parameters including different ion (K, Na, SO4 2 etc.), amino acids and
proteins are needed to monitor activity and function of target
species. The third is the duration of the set-up. Based on the previous mono-species biolm development experience, the test was
set only for four weeks, monitoring short-term changes, and the
calcium transport rate is believed to increase along with time,
which was not suitable for charactering the longevity of MIC. Future
development should consider long-term continuous monitoring of
biolm activity with more selective parameters. Molecular techniques should also be added into the experiment design to associate the real-time activity with the actual species composition
which was not included in the current study.
5. Conclusion
Linking the bacterial function and interspecies action to the
actual concrete deterioration is critical to determine the mechanism of MIC. SR sensors are proven to be powerful to characterize
detailed microbial activity while maintaining biolm functionality.
Application and combination of SR sensors and molecular techniques could help to identify the roles of major bacterial species in
the concrete deterioration process.
References
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affecting the corrosion behavior of reinforcing steel. V. Role of chloride and
sulphate ions in the corrosion of reinforcing steel in saturated Ca(OH)2
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