Académique Documents
Professionnel Documents
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Protective
Casing
Glenn R. Bowman, Regional Drilling Superintendent, Ashland Exploration, Houston: and Bill Sherer, Operations Manager, Liner
Tools LC and formerly Alexander Oil Tools, Houston
Liner
Top
Liner
Hanger
Cement from
the top of the Liner Shoe
Figure 1 - An effective cemented liner is one cemented concentrically in the hole, with all critical zones isolated from
one another and from the liner top and shoe by competent cement.
The authors do not settle for this low-risk attitude, which inherently produces a low degree of success. Instead, we try to apply
all known cementing principles and available mechanical techniques
to every liner job, modified as necessary for individual well
conditions. There is not just one company policy for all liners as
some operators have adopted. By maximizing the engineering
applied to each well, large economical and technical rewards can
be achieved in an industry characterized by risk.
This article will not describe any new technology in liner cementing or equipment, but rather will show how existing methods
are realistically and practically applied. Some case histories and
solutions to problems will also be presented in future articles.
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Liner Top
Squeezed
Buckled Interval
Washed Out Hole
Liner
Intermediate
Casing
x The liner running tool stinger cannot be pulled out of the liner
hanger during cementing as a result of temperature contraction,
differential pressure or the liner hanger sliding down the hole.7
This concern becomes more real if high pump rates are desired,
which means higher pump pressures.
Cement Bottom
from Squeeze
Uncemented
Interval
x Potential for the annulus packing off with shale and subsequent loss of returns is lessened when the operator can
alternate between rotation and reciprocation.
Cement Top
from First Stage
Drill String
Liner Hanger
(circulating restriction)
Drill Cuttings
from Washout
x When hanging off the liner before cementing, seals are disturbed
that isolate the pressures inside the liner hanger setting tool from
pressures on top of the liner, this despite good improvement in seal
design and packoff bushings. Many liners have had all or part of the
cement pumped around the liner setting tool. The same problem can
occur with downhole rotating liner hangers. By staying attached
to the liner while cementing, the problem essentially becomes
non-existent.
Cement
Liner
Drill Cuttings
x By hanging off first, the bypass area around the liner becomes
a greater restriction, potentially causing lost circulation or
bridging in the annulus with cuttings or wallcake, causing sudden
dehydration of the cement (Fig. 3). Graves has quantified the
amount reduced liner hanger areas can also increase equivalent
circulation densities.13
Cement
x With downhole rotating liner hangers (the liner is hung off first,
the setting tool released and rotation initiated), more torque is
is required to initiate rotation to overcome bearing friction. 16
The liner may become stuck in close tolerance, high differential
pressure, high permeability, or deviated type holes while releasing
from the liner hanger. By hanging off first, a circulating restriction
is created that increases the equivalent circulating density. Another
disadvantage of these type hangers are that rotation requirements
are controlled by the load on, and consequently, the life of the
the bearings.16, 18 The heavier the liner, the shorter the bearing
life and the slower the liner has to be rotated. Lower rpm means
lower cement-to-mud drag forces. Mechanically set liner hangers
(see Fig. 4) are routinely rotated at 40-45 rpm for as long as the
job takes. On one job, a mechanically set liner hanger was rotated
at 120 rpm after the cement turned the shoe. Unquestionably,
higher rpm greatly increases the chances for a cement job in any
Reprinted from World Oil magazine, May 1988 with permission from the authors.
Intermediate
Casing
Figure 3 - Due to cements superior hole cleaning ability (especially if it is in turbulent flow), an accumulation of drilled cuttings
not circulated out during drilling could cause a bridge ahead of
the cement in a narrow annulus. The cement then may suddenly
dehydrate and set prematurely. Some may call it flash setting.
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Before describing the design criteria for a liner job, it is necessary to first discuss the advantages of getting an optimum cement
job and how pipe movement weighs heavily in achieving this end.
be achieved, displacing at a maximum flowrate was more effective than plug flow displacement.
In the experimental studies cited,25 displacement was not appreciably affected by the amount of fluids pumped at low flow
rates. Apparently, once cement determined a flow path, it continued to follow that path with little or no deviation. The chemical
reaction between cement and mud may have created a contact
region that could not be eroded away.
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is always some drag when pulling pipe out of the hole, with the
total amount of drag indicative of hole condition. Drag should
reduce at a constant rate as pipe is pulled, but if it decreases
more in one section it can be anticipated that this section is
somewhat crooked and may have a keyseat. This section of hole
in this case would correspond to the hole depth from the top of
the drill collars to the bottom of the bit at the point where drag
decreased (see Fig 7).
Casing
Eccentric annulus
Differential pressure
moving cement also
acts on mud (Pos.)
Bypassed mud
channel
Hard
a ti o n
Buoyancy effect of
denser cement (Neg.)
Form
S o ft
Cement slurry
Figure 5 - Various forces acting to displace, and resist disdisplacement, of by-passed vertical mud column during primary
cementing. (After McLean, et al.26)
Hard
a ti o n
Keyseat
Drill Collar
Cross
Section
of Drilled
Hole
S o ft
a ti o n
Form
Keyseat
Hard
a ti o n
Form
S o ft
Form
Bit
a ti o n
Bit in Keyseat
Hard Formation
Figure 7
There are two main causes of excessive drag or torque, the first
being dog-legs in the well bore that can lead to the formation of
keyseats (Fig. 6).
Late
Stage
P ip e
Cross
Section
of Drilled
Hole
Hard
a ti o n
Form
Drilled
Hole
D r il l
S o ft
a ti o n
Form
Middle
Stage
a ti o n
Form
Early
Stage
Form
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w w w . l i n e r t o o l s . c o m
there and hang it off immediately in full tension. When an appropriateliner hanger is run and if drag is the only problem, then
plans could be made to rotate the liner. If torque is a problem,
plans can be made to reciprocate the liner. This is often the
case in directional wells with high differential pressures and exposed
sands with high permeabilities. A hydraulic hanger should be considered when severe torque problems are present and cannot be
remedied.
Long Keyseat
Stabilizers
Bit
Short or Long
Drill Colar
Drill Collars
Reamers
Keyseat
Stabilizers
Other good cementing criteria beside rotation and reciprocation, will be discussed in more detail in future articles
assembly from the beginning. For those who like to drill with
a pendulum assembly in soft formations to hold down hole
deviation, a packed pendulum can be run (Fig 9). Once TD is
reached, the pendulum hookup is moved down to the bit. This means
that only the length of the pendulum collars will have to be reamed.
ACKNOWLEDGEMENT
The authors thank their respective managements for permission
and encouragement to publish this article and for their progressive
management philosophy that encourages maximized engineering
efforts on all field operations. The authors also thank drilling
foreman Leon Pate and Ray Guidry, and Tim Alexander Jr. for
sharing their expertise and Judy BenSreti for typing the manuscript.
Packed Hole
Assembly
Vibration
Dampener
Drill Collars
Bit
The authors would also like to state that they have read so
much literature and talked to so many people concerning the
subject matter that they realize that the manuscript does not
completely constitute original thinking. Any credit not given to
previous authors where credit is due is regretted and unintentional.
Pendulum
THE AUTHORS
Glenn R. Bowman is the regional drilling superintendent for
Ashland Explorations Houston Region. He graduated from Marietta College with a BS degree in petroleum engineering and has
held various drilling engineering positions before joining Ashland
in 1984. He was most recently drilling manager for Wainoco Oil
and Gas in Houston. Mr. Bowman is a member of SPE and has
authored several other papers for World Oil on liners and bottomhole drilling semblies.
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LITERATURE CITED
25
26
27
Short, J.A. Drilling and casing operations. PennWell Publishing Company 1982.
West, E.R. and Lindsey, H.E. How to run and cement liners in ultradeep wells. World Oil. June 1966.
28
Lindsey, H.E. Running and cementing deep well liners. World Oil.
November 1974.
29
Lindsey, H.E. How deep Anadarko wells are designed and equipped.
World Oil. February 1, 1979.
7
Lindsey, H.E. New tools make liner rotation during cementing practical. World Oil. October 1981.
9
Hyatt, C.R. and Partin Jr., M.H. Liner rotation and proper planning
improves primary cementing success. SPE 12607, April 1984, Amarillo, Texas.
Liner Tools LC
Specializing in Liner Primary Cementing
11
Spradlin, Jr., W.N. Operators tackle Anadarko cementing problems. Petroleum Engineer International. June 1983.
12
Showcase:
14
Recessed, tongue and groove slips are protected. Unique design allows rotation and
reciprocation while cementing. High burst
and collapse provided by a casing barrel.
Resists hostile down-hole environments with
optimum material selection. Controlled and
evenly timed slips load the casing uniformly,
eliminating casing failures due to point
loading. Optimum slip angle maximizes the
hanging capacity of the liner hanger. Simple
to operate, requiring multiple right hand
rotations to set the hanger.
Applications:
16
17
Lindsey Jr., H.E. and Durham, K.S. Field results of liner rotation
during cementing. SPE Production Engineering. February 1987.
18
Features:
19
Reiley, R.H., Black, J.W. Stagg, T.O., and Walters D.A., Cement
ing of liners in horizontal and high-angle wells at Prudhoe Bay,
Alaska. SPE 16682. September 1987. Dallas, Texas.
20
21
22
23
24
Jones, P.H. and Berdine, D. Oil well cementing. Oil & Gas
Journal. March 21, 1940.
Reprinted from World Oil magazine, May 1988 with permission from the authors.
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