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KERUI DRILLING

EQUIPMENT SERIES
C

COPY RIGHT BY SHANDONG KERUI PETROLEUM CO., LTD.

THE GLOBAL PROFESSIONAL


DRILLING EQUIPMENT SOLUTION SUPPLIER

24-hour free service hotline86-4008-129003


86-4008-129005
Address : No.233 Naner Road, Dongying, Shandong, China P.C : 257067
Fax : +86-546-8179681 E-mail : sales@keruigroup.com Website : www.keruigroup.com

KRYS-14-II

MORE EFFICIENT IN OIL & GAS EXTRACTION

CORPORATE
PROFILE
Kerui Petroleum is a comprehensive industrial group integrating high-end petroleum equipment research,
development and manufacture, integrated oilfield engineering technological service, and oilfield EPC turnkey
contracting. Kerui Petroleum is the largest manufacturer and service provider of oil and gas equipments in China.
The Group now has more than 8000 employees, is headquartered in Dongying City, where the second largest
oilfield of China Shengli Oilfield is located.
The Group has nine business departments and six large manufacture bases covering a total land area of 2 million
square meters, specialized in the research, design and manufacture of nine series of high-end petroleum
equipment products, including onshore and offshore drilling/workover rigs; large oilfield fracturing units; special
operation equipments such as coiled tubing unit, cementing trucks and nitrogen unit; natural gas compressor;
oil and gas production and processing system; natural gas liquefaction unit; wellhead and well control system;
and oil production machinery.
Kerui Petroleum has established 19 technological development centers in its headquarters, Beijing, Shanghai,
Singapore, Houston, Calgary, etc., and its technical personnel account for 50% of the total employees. The
Group now has branches, subsidiaries, technological service stations, and parts warehouses in 49 countries
around the world, with the employee localization rate of these overseas branches exceeding 50%. The Group
owns more than 100 oilfield service teams across the world, providing services including drilling, workover,
coiled tubing service, fracturing operation, unbalanced drilling and viscous oil production, which grasp world
leading technologies in recovery enhancement, old oilfield transformation and complicated oilfield exploitation,
and have an outstanding capacity in irregular oil and gas exploitation such as shale gas and coal-bed methane.
With an excellent capacity of providing oilfield EPC turnkey contracting and system solutions, Kerui Petroleum
can supply mature customized oil and gas production and processing systems in light of global oil and gas field
conditions, integrated solutions for crude oil, natural gas and sewage treatment stations, owns international
leading technologies in such fields as highly integrated small LNG units, large and medium-sized modular LNG
liquefaction plants.
Kerui Group has established quality, environment, occupational health and safety management systems in
accordance with ISO 9001, ISO 14001 and OHSAS 18001, obtained the right to use API monogram for petroleum
equipments and the qualification certification for international petroleum project operation issued by the
Ministry of Commerce of PRC, is Chinas most advanced private petroleum equipment and technological
service enterprise for international operation, and is the first enterprise in China who built a high-end petroleum
equipment industrial park with an integrated industrial chain. The Group owns a relatively perfect global
operation and service network, adopts an 8-hour quick response mechanism, and endeavors to provide global
clients with convenient, quick, quality and efficient post-sale, mid-sale and post-sale services. Presently,
Kerui Group provides quality services and practical products to over 220 petroleum companies and over 350
oilfield projects and service companies in more than 40 countries across the world.
Kerui Petroleum sticks to the concept of Better Service, Higher Quality; Technology Leading the Future,
insists on customer-centering and market-guidance, endeavors to achieve more efficient in oil & gas extraction
to do its continuous efforts for the world energy.

QUALIFICATION
AND
CERTIFICATION

DRILLING
RIG SERIES

Kerui Group designs and manufactures various series offshore, onshore rigs
and workover equipment, cooperating with domestic scientific research
institutions and foreign professional design compaines. Those rigs and
equipment mainly include 750HP, 1000HP, 1500HP, 2000HP, and 3000HP
various kinds of drilling rigs, workover rigs and main components. All the
drilling rigs can meet the requirements of different regions, different
countries, different drilling conditions and different users. Main parts of
drilling rigs are all applicable to national drilling rig standards and API
standards relatively.

225

900

225

900

225

900

225

900

750

560

750

560

750

560

750

560

4 forward + 2 reverse
Stepless

1000

160

4 forward + 2 reverse
Stepless

1000

160

1 forward + 1 reverse
Stepless

1000

160

1 forward + 1 reverse
Stepless

1000

160

6600~9800

4 forward + 2 reverse
Stepless

6600~9800

4 forward + 2 reverse
Stepless

4 forward + 4 reverse
Stepless

2 forward + 2 reverse
Stepless

Energy consumption
brake

chain drive

2100 340

2100 340

2100 340

2100 340

4 forward + 2 reverse
Stepless

4 forward + 2 reverse
Stepless

4 forward + 4 reverse
Stepless

2 forward + 2 reverse
Stepless

Energy consumption
brake

chain drive

2800 450

2800 450

2800 450

2800 450

Main Technical Parameters of 2000HP Drilling Rigs


Model U.S Met
Nominal drilling depth
4-1/2DP ft m
5DP
ft m

ZJ70/4500L

ZJ70/4500LDB

ZJ70/4500DZ

ZJ70/4500DB

14800~23000 4500~7000
13100~19700 4000~6000

14800~23000 4500~7000
13100~19700 4000~6000

14800~23000 4500~7000
13100~19700 4000~6000

14800~23000 4500~7000
13100~19700 4000~6000

Max. hook load: KIPS KN

992

4500

992

4500

992

4500

992

4500

Max. drill pipe load: KIPS KN

485

2200

485

2200

485

2200

485

2200

Drawworks max. input power:


hp KW

2000 1470

2000 1470

2000 1470

2000 1470

4 forward +2 reverse

4 forward +2 reverse

4 forward +4 reverse

2 forward +2 reverse

disc brake

disc brake

disc brake

disc brake

eddy current brake/


E.T.N brake

eddy current brake/


E.T.N brake

eddy current
brake/E.T.N brake

energy consumption
brake

Wireline diameter:in. mm

1-1/2 38

1-1/2 38

1-1/2 38

1-1/2 38

Crown sheaves number and


traveling sheaves number

67

67

67

67

Hoisting system stringing


method

stringing in order/
crossed stringing

stringing in order/
crossed stringing

stringing in order/
crossed stringing

stringing in order/
crossed stringing

60 1524

60 1524

60 1524

60 1524

37-1/2 952.5

37-1/2 952.5

37-1/2 952.5

37-1/2 952.5

Rotary table drive type

chain drive

independent drive

independent drive

independent drive

Clear height of mast: ft m

149 45.5

149 45.5

149 45.5

149 45.5

Substructure height: ft m

20.5,29.5 7.5,9
34.5
10.5

20.5,29.5 7.5,9
34.5
10.5

20.5,29.5
34.5,39.5

Clear height of substructure:


ft m

20,25
30

20,25
30

20,25
30,35

Drawworks shifts
Main brake model

Auxiliary brake model

Traveling sheave diameter:


in. mm
Open diameter of rotary table:
in. mm

Power of single mud pump:


hp KW

6.12,7.62
9.12

6.12,7.62
9.12

7.5,9
10.5,12

6.12,7.62
9.12,10.62

20.5,29.5
34.5,39.5
20,25
30,35

7.5,9
10.5,12

6.12,7.62
9.12,10.62

1600 1180

1600 1180

1600 1180

1600 1180

Mud pump sets

Type of driving

Integrated chain box

Integrated chain box

AC-SCR-DC

AC-DC-AC(VFD)

1500 1100

1500 1100

1630 1200

1630 1200

3300 530

3300 530

3300 530

3300 530

Power of main diesel:hp KW


Main diesel sets
Total volume of mud tank:
BBL m3

731

3250

731

3250

3000 2700
4 forward + 4 reverse
Stepless

2 forward + 2 reverse
Stepless
Disc brake
Energy consumption
brake
1-3/4

45

37-1/2 952.5
Independent drive

3900 590

3900 590

152 46.5

152 46.5

3900 590

3900 590

Technical Parameters
ZJ10/1100Z

ZJ15/1350Z

ZJ20/1580Z

ZJ30/1800CZ

ZJ40/2250CZ

1000(3280)

1500(4920)

2000(6560)

3000(9840)

4000(13120)

350011483

450014760

550018045

650021325

750024606

1100(247248)

1350(303440)

1580(355138)

1800(404587)

2250(505734)

26(1)/8

26(1)/8

29(1-1/8)/8

32(1-1/4)/10

32(1-1/4)/10

1.23(4)

1.33(4.36)

1.31(4.3)

1.36(4.46)

1.36(4.46)

Outsize dimension in
moving mode:m (ft)

18.834.5
(61.69.814.76)

203.154.53
(65.6210.314.9)

20.133.24.4
(6310.515.1)

22.63.34.64
(74.1410.815.2)

21.653.34.9
(7110.816.1)

Weight: kg(lb)

54000119047

57000123456

63000138888

Power system

CAT C15

CAT C15

CAT C18

CAT C152

CAT C182

540

540

700

5402

6302

ALLISON-M5620AR

ALLISON-M5620AR

Emergency power

select

select

select

select

select

The chassis driving type

108

108

128

148

1410

The min. turning dia.: m(ft)

34111.55

34111.55

38(124.7)

38.6(126.64)

44(144)

The min. clearance from


ground: mm(in)

34013.39

34013.39

340(13.39)

340(13.39)

340(13.39)

Drawworks type

double drum

double drum

double drum

double drum

single/double drum

450

550

650

750

1000

Diameter of main drum


mm (in)

16.938
(429965)

16.938
(429965)

480939
18.937

5741060
(22.641.7)

6351254
(2549.4)

The main drum brake type

band type

band type

band type

band type

The main drum auxiliary type

WCB224

WCB224

WCB224

WCB324

WCB324

5 forward 1 reverse

5 forward 1 reverse

5 forward 1 reverse

5 forward 1 reverse

5 forward 1 reverse

JJ110/32

JJ135/34

JJ160/35

JJ180/38

JJ225/39

32(105)

34(111.55)

35(114.83)

38(124.6)

39.3(128.94)

Racking platform height


m(ft)

17.26/19.96/20.96
(56.63/65.49/68.77)

20.5/21.3/22
(67.3/69.88/72.18)

20/21/21.7
(65.62/68.9/71.2)

22.2/23.2/24.2
(72.8/76.1/79.4)

22.9/23.9/24.9
(75.1/78.4/81.7)

Max.wind loadkm/h(kn)

110(60)

110(60)

110(59.35)

110(60)

110(60)

Control/lights/power circuit

24V/220V/380V
(China)

24V/220V/380V
(China)

24V/220V/380V
(China)

24V/220V/380V
(China)

24V/220V/380V
(China)

Rated pressure of hydraulic /


airMPa(psi)

14/0.75-0.95
(2002/119.12-133)

14/0.75-0.95
(2002/119.119-132.99)

14/0.75-0.95
(2002/119.12-133)

14/0.75-0.95
(2002/119.12-133)

14/0.75-0.95
(2002/119.12-133)

DZ135/3.7-T
telescoping type

DZ135/4.5-T
telescoping type

DZ160/4.5-T
telescoping type

DZ180/6-Z
scoped type

DZ225/6.7-Z
scoped type

Rotary table

ZP175

ZP175

ZP205

ZP275

ZP275

Traveling block/hook

YG135

YG150

YG160

YG180

YG250

Swivel

SL120

SL135

SL160

XSL225

XSL225

Drilling depth
4-1/2DP: m (ft)
Workover depth
3-1/2DP: m (ft)

MOBILE
RIGS

The max. hook load: KN (lbf)


The drilling line dia :
mm(in)/number
The Max.hook lifting speed
m/s(ft/s)

Engine power: HP (2100r/min)


Hydraulic transmission type

450HP, 550HP, 650HP, 750HP, 1000HP.

Rate power of drawworks: hp

Drawworks lifting shifts


The mast type
(double sections telescoping)
The mast heightm(ft)

Drilling platform

76000(167548)

82000(180776)

ALLISON-M6620AR ALLISON-M5620AR2 ALLISON-M6620AR2

Hydraulic disc
/band type

Technical Parameters
150HP

250HP

350HP

Max. hook load KN

490

675

900

Rated hook load KN

300

400

600

Service depth m
(27/8 tubing)

2600

3200

4000

Workover depth m
(27/8 DP)

______

2000

3200

Engine power KW(HP)

175KW
233HP

261KW
350HP

287KW
385HP

Active rope number

Mast height m

16,18

18,24

29,31.7

Driving type

66

66

108

Rope OD

22

22

26

ARCTIC
DRILLING
RIG

1000HP

K type
43.26m

275kN
1 1/4

ARCTIC
TEACHING
DRILLING
RIG

Different from the screen projection teaching mode the same industry adopting, Kerui teaching system adopts the
three-dimensional teaching method by controlling the simulate driller platform in the whole simulation scene, to
help the trainees experience each step of the drill process really and to improve the teaching quality obviously.

Main technical parameters of teaching rig ZJ10D/600DB


Norminal drilling depth
Drilling depth 114mm DP

5001000m

Drilling depth (127mm DP)

500800m

Max. hook load

600kN

Drawworks rated power

132kW

Travelling sytem lines


Dia. of wireline

34
22mm

Mud pump power & qty.

257kW1

Rotary table opening dia.

444.5mm

Type of substructure & Height of drill floor

Box on box, 6

Type of mast & effective height

K type, 31m

Type of driving

AC-VFD-AC

Power supply mode I, Industrial power supply

45kW X 2

Power system
Power supply mode I

Industrial power supply

Power supply mode II

generator set power supply

Diesel generator/Rated output power


Voltage/Frequency/Phase
29

VOLVO/400kW2
400V/50Hz/3
30

CBM-800 Coal-bed methane Drilling Rig Technical Parameters


Name

COAL-BED
METHANE

Special Truck Chassis

DRILLING RIG

Parameters

Model

WS5545

Driving Type

10X6

Driving Power

370HP

Torque/rpm
Power head

Feeding System

Drilling capacity
for reference
Auxiliary Hoist
Diesel Engine
Mud Pump

Hydraulic System
Work Height
Travel capacity
Transport Dimensions
Overall Weight

31

Driving Power

14800 ft.lb /85rpm


7400 ft.lb/170rpm

Fore tilt Angle

0--80

Stroke

50ft

Through-hole Dia.

Lifting force/speed

180000lbf/1.2ft/s

Feeding force/speed

36000lbf/3.0ft/s

DP dia./Drilling depth

3-1/2/10000ft

DP dia./Drilling depth

4-1/2/7000ft

DP dia./Drilling depth

5/5000ft

Lifting Force

6800lbs

Model

KTA19-P700

Power/speed

700HP/1800rpm

Model /flow

BW-320/85gpm

Type

Open

Displacement

2x35gal+2x26gal+2x16gal

Pressure

4500psi

Max./ Min.

75ft/45ft

Max. Climbing Angle

30

Max. Travel Speed

64ft/s

L/W/H

43ftx9 ftx13ft
120000lbs

32

1500HP AC variable frequency helicopter drilling rig parameters

HELICOPTER
DRILLING RIG

Drilling depth114mmDP

3500-5000m

Drilling depth127mmDP

2800-4500m

Max. hook load

3150kN

Max. drill string weight

180t

Drawworks rated power

1100kW

Main brake model

Disc brake

Auxiliary brake model

dynamic braking

Dia. of wireline

35mm

Sheave OD. Of hoisting system

1270mm

Rotary table opening dia.

952.5mm

Rotary table drive type

independent drive

Type of mast & effective height

K type, 45m

Type of substructure & Height of drill floor

sling shot, 7.5m

Mud pump power & qty.

597KW5

Power system

The drilling rigs can meet the worst operation environment,such as the Gobi desert,tropical rainforest and swamp

Main Diesel generator set & qty.

CUMMINS C700D5 8

Main Diesel generator rated power

512KW

Auxiliary Diesel generator set & qty.

CAT C151

Auxiliary diesel generator set rated power

300KW

Voltage/Frequency/Phase

600V/380V/50Hz/3

Solid control system capacity

320m3

areas.

Modular design and helicopter lifting transportation can effectively reduce customers infrastructure costs and

protect the environment.

The helicopter rig can be broken down into transportation module of 4t, 8t and 10t. The equipment less than 4t is

transported by special tool which will reduce transportation cost for users greatly.

The lifting way of the mast is jack-up. The jack-up mast can meet Installed on low position and be gradually lifted

by main drawworks to achieve the effect that well installation area reduce.

The drilling rig can use AC/DC hybrid driven model. That can be good for controlling costs and reducing the

weight of drawworks.

33

34

1000HP AC variable frequency helicopter drilling rig parameters


Drilling depth114mmDP

2500-4000m

Drilling depth127mmDP

2000-3000m

Max.hook load

2250kN

Max. drill string weight

120t

Drawworks rated power

735KW

Main brake model

Disc brake

Auxiliary brake model

dynamic braking

Dia. of wireline

32mm

Sheave OD. Of hoisting system

1270mm

Rotary table opening dia.

520.7mm

Rotary table drive type

independent drive

Type of mast & effective height

K type, 45m

Type of substructure & Height of drill floor

sling shot,11.98m

Mud pump power & qty.

800kW3

Power system

35

Main Diesel generator set & qty.

C-300GF 9

Main Diesel generator rated power

300kW

Voltage/Frequency/Phase

480V/230V/60Hz/3

Solid control system capacity

210m3
36

Traveling Block
Feature
In accordance with the standard of API 8C.

MAIN
COMPONENTS
SERIES

The sheave rope groove through quenched proccessing with wear


resistance,long-life.
Sheaves and bearings can be exchangeable by allocated crown sheaves and
their bearings.
Ambient temperature: -2055
-4540

Technical Parameters

Crownblock
Feature
In accordance with the standard of API 4F & 8C.

Model No.

YG110

YG150

YG180

YC225

YC315

YC450

YC675

The max.hook load (KN)

1100

1500

1800

2250

3150

4500

6750

O.D. of sheaves mm(in)

605(24)

915(36)

1005(40)

1120(44)

1270(50)

1524(60)

1524(60)

Number of sheaves

26
(1)

26/29
(1)/(1 1/8)

32
(1 1/4)

32
(1 1/4)

35
(1 3/8)

38
(1 1/2)

45
(1 3/4)

Length

2334

2768

3469

2294

2660

3075

3400

Width

673

830

1100

1190

1350

1600

1600

Hight

562

711

768

630

780

820

1148

1424

2810

5146

4083

6454

8476

12403

mm
(in)

Dia. of wireline

The sheave rope groove through quenched proccessing with wear-resistance,long-life.


Equipped with bump-proof cushion devices.

Overall Dim.

mm

The traveling sheaves of the crown and its auxiliaries can be replaceable.
Ambient temperature: -20 55

Weight (kg)

-45 40

Technical Parameters

(KN)
O.D. of
Number of sheaves

O.D.of fast sheave.mm

37

TC180

TC675

1580

1800

6750

605
(23 10/13)

735
(28 12/13)

760
(30)

915
(36)

915
(36)

1524
(60)

4+3

29
(1 1/8)

32
(1 1/4)

(1 1/4)

Dia. of wireline mm(in)

Overall Dim.

TC160

2361
2500
2370
(92 12/13) (98 15/64) (93 4/13)

1945
(76 7/13)

1854
(73)

1368
(53 55/64)

1575
(62)

1691
(66 7/13)

1586
(62 6/13)

825

1114

1705

760

875

915

1448
(57)

1938
(65 7/13)

1832
(72 3/26)

(1 3/8)

(1 1/2)

38
(1 1/2)

4370
(170 1/2)

3300
(130)

3928
(154 5/8)

2902
3710
(111 1/2) (114 1/4)

3080
(121 1/4)

2286
(90)

3555
(166 7/8)

3760
(148)

2915
(114 3/4)

2095

3528

7945

10625

15340

915

1070

1270

1524

1524

1544
1684
(60 10/13) (59 4/13)

Hook
In accordance with API standard
Especially built-in hollow with good hydro bump-absorbing capability
The major hook has double safety devices
The main components of the hook adopt high tense alloy and get through
non-destructive testing.
Ambient temperature: -2055
-4540

Technical Parameters
DG675
6750

KN
Spring travel mm(in)

(7)

(8)

(8)

220(8 5/8)

Major-hook Opening
mm(in)

(7 1/2)

(8 5/8)

(8 5/8)

234(9 1/4)

Overall Dim.
37051210930

2180

3410

3500

7065

38

Technical Parameters
Model No.

Swivel

Open dia. mm (in)

ZP175

ZP205

ZP275

ZP375

444.5(17 1/2)

520.7(20 1/2)

698.5(27 1/2)

952.5(37 1/2)

Feature

Max. static load KN

2250

3150

4500

5850

In accordance with the standard of API

Max.working torque N.m

13729

22555

27459

32362

Double nipple can be selectable

Distance between rotary table and


chain wheel interal gear axle mm(in)

1118(44)

1353(53 1/4)

1353(53 1/4)

1353(53 1/4)

Tail pipe and packing set are house-unified structure easy to be changed
Allocated with API 4LP hose adaptor.

Gear ratio

3.58

3.22

3.67

3.56

Ambient temperature: -2055

Max.speed r/min

300

300

250

300

Input axle centre hight mm

274

310

330

330

Overall dimension
(lengthwidthhight) mm

19101280585

22751480666

23921670685

24681810718

4100

5265

6163

7970

-4540

Technical Parameters
SL120

300
(psi)
Dia. of stem mm(in)
Coupling

To stem API
To kelly API

Overall Dim. (Lwh)

SL135

SL160

SL225

SL675

1350

1600

2250

6750

300

300

300

21(3000)

21(3000)

35(5005)

35(5005)

(5000)

52(7500)

54(2.13)

64(2.1)

75(3)

76(2.99)

(3)

102(4)

4 1/2REG,LH 4 1/2REG,LH 6 5/8REG,LH

7 5/8 REG,LH

8 5/8 REG,LH

3 1/2REG,LH 6 5/8REG,LH 6 5/8REG,LH 6 5/8REG,LH

6 5/8 REG,LH

6 5/8 REG,LH

4 1/2LH

1898628722 2291638648 2400675710

2600780650

Net weight Kg

Drawworks
Mechanically Driven Drawworks

30151096860 377512401406

Rotary Table
Feature

Conform to

Technical Parameters
Drawworks

Rated input power

Ambient temperature: -2055


-4540

Max. pull of fastline


Dia. of wireline
Drum diameter X length

JC-40

JC-50

JC-70

KW

735

1100

1470

HP

1000

1500

2000

KN

275

340

485

mm

32

35

38

in

1-1/4

1-3/8

1-1/2

mm

640X1139

685X1245

770X1439

in

25X45

27X49

30X57

4forward+2reverse

4forward+2reverse

4forward+2reverse

Drawworks shifts
Main brake

Disc brake

Auxiliary brake
The max. lifting hook load

39

Eddy current brake/E.T.N brake


KN

2250

3150

4500

KIPS

500

700

1000
40

AC Frequency Conversion Driven Drawworks


DC Motor Driven Drawworks

Four models for electrical driven drawworks of AC variable frequency are at your
option:JC40DB;JC50DB;JC70DB; JC90DB.

Four models of DC electrical driven drawworks are at your option: JC40D; JC50D; JC70D; JC90D.

Drawworks, Single drum structure.

Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.

Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.

Auxiliary brake is eddy current brake (water-cooled or air-cooled), EATON brake is also available.

Auxiliary brake is energy consumption brake.

Equipped with automatic driller according to customer requirements.

Equipped with automatic driller according to customer requirements.

Technical Parameters

Technical Parameters
JC-40D/
E-1000-DC

JC-50D/
E-1500-DC

JC-70D/
E-2000-DC

JC-90D/
E-3000-DC

KW

735

1100

1470

2210

HP

1000

1500

2000

3000

KN

275

340

485

640

mm

32

35

38

45

1-1/4

1-3/8

1-1/2

1-3/4

640X1139

685X1428

770X1439

915X1580

25X45

27X49

30X57

36X62

4/stepless

4/stepless

4/stepless

4/stepless

Drawworks

Rated input power


Max. pull of fastline

Dia. of steel wireline


Drum diameter X length

in
mm
in

Drawworks shifts
Main brake

Disc brake

Auxiliary brake
The max. lifting hook load

41

JC-40DB/
E1000AC

Drawworks

Rated power
Fastline pulling
Dia. of wireline

Drum diameterX length

2250

3150

4500

6750

1100

1470

2210

HP

1000

1500

2000

3000

KN

275

340

485

640

mm

32

35

38

45

in

1-1/4

1-3/8

1-1/2

1-3/4

mm

640X1306

685X1428

770X1434

915X1836

in

25X45

27X49

30X57

36X62

2/stepless

2/stepless

2/stepless

2/stepless

Disc brake

Main brake

KIPS

500

700

1000

1500

The max. lifting hook load

JC-90DB/
E3000AC

735

energy consumption brake

Auxiliary brake

KN

JC-70DB/
E2000AC

KW

Drawworks shifts

Eddy current brake/E.T.N.brake

JC-50DB/
E1500AC

KN

2250

3150

4500

6750

KIPS

500

700

1000

1500

42

FDQ500 BOP Lifting Device

Power catwalk

Technical Specification

Advantages:
High degree of automation, the work efficiency can be improved effectively and the drilling cost can be reduced

Max. lifting load2x25t

Max. Lifting stroke7mLifting height can be setted

significantly.

Max. Lifting speed0.6m/min

Max. Walking speed10m/min

down drill floor.

Max. Lifting air consumption2x5m/min

Walking air consumption2x4m/min

of drill pipe effectively.

Rated air supply pressure0.7Mpa

Hydraulic driven, modular structure design a can better satisfy the operation under complex environment.

Quantity & Specification of chains2x30m/18x54

Integrated desgin of assembled in one carriercan reduce transportation costs efficiently

Advantages:

Pneumatic control, there will be no leakage of hydraulic oil, and be more energy saving and more

Suitable for various drilling tools, it can carry round drilling tools such as drill pipe, drill collar and casing etc. up and
Using pipe slacking block with independent patent technology can improve the storage and transportation efficiency

Main Technical Parameters

environmental protection compaired with hydraulic control,

Model

DMT/6-1000

Emergency button, for emergency brake protection;

Height of drilling floor

6m

Equiped with upper and lower height limitation, controllable stroke, safe and reliable;

Working mode

Dragging up

Lifting height can be setted;

DP size

3"-5"(API-R2)

Lifting mechanism has self-adaption swinging ability when operation, which can reach 16;

Max. load

0.5T (Linear load)


Drilling rig hydraulic unit
(also can be designed separately)

Hydraulic power

43

Flow rate

110L/min

Power supply

AC 380V/50Hz

Control mode

Local PLC, Wired remote control

System pressure

16MPa

Time consumption

3045s

44

FTQ200-6 pneumatic casing stabbing board

Main Technical Parameters


Model

DMT/11-7000

Height of drill floor

9m11m

Working mode

Dragging up

DP

DP 3" (API-R2,R3)

Casing

Casing: 20"Length15m

Drill collar

Drill collar: 4.5t

Max. load

4.5tLinear load

Hydraulic power

Independent or built-in

Flow rate

130L/min

Power supply

AC 380V/50Hz60Hz is also can be customized

Control mode

Technical Parameters
Hoisting height

0~6m

Hoisting weight

200kg

Hoisting speed

4m/min

System pressure

0.6Mpa

Rated air flow

1.8m3

Local PLC, Wireless


remote control

System pressure

25Mpa

Time consumption

3045s

Technical features

The power equipment is pneumatic elevator manufactured by Tractel of

France certified by EU CE manned certification.

Using SKY LOCKII braking device of Belgium certified by Europe EN

1805, it will brake automaticlly if any emergency occurs and the braking
distance will not more than 7cm.

Equiped with IKAR fall arrester manufactured by IKA of

Germany,desgin of double safety hook can satisfy the fall arresting


protection from any angles.

The foot brake device setted on operation floor, the operators can

adjust any distances to center of wellbore.

Folding operating floor can save the inner space of mast.

Design of multiple-force mechanism improves the utilization rate of

pneumatic elevator.

There are location holes on guide rail every 500mm, it will be more safe

and reliable when operation.

45

46

Mud Pump Series

3NB 500C Technical Parameters


Performance Date of displacement and pressure of mud pump 3NB500C
Dia of Liner

mm

160

150

140

130

120

110

Kg.f/cm

140

160

182

211

248

295

MPa

13.72

15.68

17.84

20.68

24.3

28.91

Discharge Pressure
Pump Speed

Input Power

spm
1
50
60
70
75
80
85
90
95

3NB Series Mud Pump

kW
3.87
193.5
232.2
270.9
290.3
309.6
328.9
348.3
367.5

Design Features

Output Power

HP
5.26
263
315.6
368.2
394.5
420.8
447.1
473.4
500

kW
3.48
174
208.8
243.6
261
278.4
295.8
313.2
331

HP
4.74
237
284.4
331.8
355.5
379.2
402.9
426.2
450

Displacement (Liter per second)


0.26
13
15.6
18.2
19.5
20.8
22.1
23.4
24.26

0.22
11
13.2
15.4
16.5
17.6
18.7
19.8
21.32

0.195
9.75
11.7
13.65
14.63
15.6
16.58
17.55
18.57

0.169
8.45
10.14
11.83
12.68
13.52
14.37
15.21
16.01

0.144
7.2
8.64
10.08
10.8
11.52
12.24
12.96
13.64

0.121
6.05
7.26
8.47
9.08
9.68
10.29
10.89
11.46

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

The power end:The housing is welded steel-plate construction.It is stress-relieved after welding.The drive
gears are involute type gears which allow smooth operation,high efficiency and long life.The crankshaft
is a hollow one-piece steel casting .The power end is splash-lubricate.
The fluid end:The suction and the discharge flanges conform to ASA and API specification.
The piston rod is connected with an intermediate rod by means of clamps to realize quick assembly & disassembly.

3NB1000C Technical Parameters

The valve seat bores have a bottom shoulders.The pistons and liners are lubricated and cooled by an

Performance Date of displacement and pressure of mud pump 3NB1000C

independently spraying pump to have a longer service life.

3NB500C

Discharge Pressure

3NB1000C

3NB1300C

3NB1600/LN1600H

Power

kw(PS) 368(500)

735(1000)

956(1300)

1176(1600)

Strokes per minute

pm

95

110

120

120

Stroke

mm

254

305

305

305

Gear ratio

3.82

3.833

3.81

3.81

3.89

Speed of driving shaft r/min

363

423

457

457

467

Max. working pressure Mpa

30

35

35

35

51.7

Max. dia. of liner

160

170

180

mm

170

160

150

140

130

120

Kg.f/cm

178

200

228

261

303

350

MPa

17.44

19.60

22.34

25.58

29.69

34.3

Basic Parameters of 3NB series Mud Pump


Model

mm

Dia. of Liner

Versatility in expandables.

Pump Speed

Input Power

Output Power

Displacement (Liter per second)

spm

kW

HP

kW

HP

6.68

9.09

6.02

8.18

0.345

0.306

0.269

0.235

0.203

0.173

50

331

450

298

405

17.25

15.3

13.45

11.75

10.1

8.65

60

404

550

368

495

20.8

18.4

16.2

14.1

12.2

10.38

70

470

640

424

576

24.2

21.5

18.8

16.5

14.2

12.11

80

529

730

483

657

27.6

24.2

21.5

18.8

16.2

13.84

90

603

820

543

738

31.1

27.6

24.2

21.2

18.2

15.57

190

100

669

910

602

819

34.5

30.6

26.9

23.5

20.25

17.3

Dia. of suction pipe

mm

254

305

305

305

105

701.4

955

632.1

858.9

36.2

32.13

28.25

24.68

21.32

18.17

Dia. of discharge pipe

mm

100

100

100

100

110

735

1000

662

900

38

33.7

29.6

25.9

22.3

19

Overall dimension
(LWH

mm

42202640
2430

51702809
2530

50101942
1918

44502850 50002850
2077
2090

Weight

kg

15940

21450

23000

29700

47

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

28345
48

3NB 1300C Technical Parameters

F Series Mud Pump

Performance Date of displacement and pressure of mud pump 3NB1300C


Dia of Liner

mm
Kg.f/cm
Mpa

Discharge pressure
Pump Speed

Input Power

190

180

170

160

150

140

130

169
16.6

188
18.4

211
20.7

239
23.4

271
26.6

311
30.5

350
34.3

Output Power

Spm

KW

HP

KW

HP

Displacement (Liter per second)

7.96

10.80

7.17

9.75

0.433

0.388

0.345

0.306

0.269

0.235

0.203

50

398.4

542

359

487.5

21.6

19.4

17.25

15.3

13.45

11.75

10.1

60

478

650

430

585

26

23.3

20.8

18.4

16.2

14.1

12.2

70

558

758

502

683

30.3

27.2

24.2

21.5

18.8

16.5

14.2

80

637

867

574

780

34.6

31

27.6

24.2

21.5

18.8

16.2

90

717

975

645

878

38.9

35

31.1

27.6

24.2

21.2

18.2

100

797

1083

717

975

43.3

38.8

34.5

30.6

26.9

23.5

20.25

110

876

1191

789

1073

47.6

42.7

38

33.7

29.6

25.9

22.3

120

956

1300

860

1170

51.9

46.6

41.5

36.8

32.3

28.2

24.3

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

Design Features
Power End:
The frame is of welded-steel plate construction, with characteristics of high strength, good rigidity and light
weight due to internal stress eliminating treatment after being welded.
Integral herringbone gear drive is adopted for smooth running, high efficiency and long operating life. The crank
shaft is alloy steel castings.
Double-deck sealing is adopted in intermediate pull rod with sound sealing effect.

3NB 1600 Technical Parameters

The power end adopts the lubricating method of forced lubrication combined with splash lubrication.

Fluid end:

Performance Date of displacement and pressure of mud pump 3NB1600


Dia. of Liner
Discharge pressure
Pump Speed

Input Power

190

180

170

160

150

140

Kg.f/cm2

208

232

260

294

334

350

Suction valve and discharge valve on F series pump are interchangeable.

Mpa

20.4

22.8

25.5

28.8

32.8

34.3

Pump F-500 uses API 5# valve; pump F-800 and F-1000 use API 6# valve; pump F-1600 uses API 7# valve.

performance.

Output Power

Basic Parameters of F- series Mud Pump

Spm

KW

HP

KW

HP

9.8

13.33

8.83

12

0.433

0.388

0.345

0.306

0.269

0.235

50

490

666.5

442

600

21.6

19.4

17.25

15.3

13.45

11.75

60

589

801

530

721

26

23.3

20.8

18.4

16.2

14.1

70

687

934

618

840

30.3

27.2

24.2

21.5

18.8

16.5

80

785

1067

706

960

34.6

31

27.6

24.2

21.5

18.8

90

882

1199

794

1079

38.9

35

31.1

27.6

24.2

100

980

1333

883

1200

43.3

38.8

34.5

30.6

110

1079

1467

970

1320

47.6

42.7

38

120

1176

1600

1059

1440

51.9

46.6

41.5

Displacement (Liter per second)

Model

F-500

F-800

F-1000

F-1300

F-1600

Power

kw(ps)

373(500)

597(800)

746(1000)

969(1300)

1193(1600)

Stroke per minute

pm

165

150

140

120

120

Stroke

mm

190.5(7.5)

229 (9)

254 (10)

305 (12)

305 (12)

Gear ratio

4.286:1

4.185:1

4.207:1

4.206:1

4.206:1

21.2

Max.working pressure Mpa

34.5

34.5

34.5

34.5

34.5

26.9

23.5

Max. dia. of liner

mm

170

170

170

180

180

33.7

29.6

25.9

Dia. of suction pipe

mm

203

254

305

305

305

36.8

32.3

28.2

Dia. of discharge pipe

in

5-1/8

5-1/8

Weight

kg

9543

14000

18642

24572

24791

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

49

The hydraulic cylinder material is alloy steel forging. Straightway hydraulic cylinder has good suction

mm

50

F -500 Technical Parameters


Pump
speed

170

F-1000 Technical Parameters


Dia.of Liner,mm and pressure rating, MPa(psi)

Dia.of Liner,mm and pressure rating, MPa(psi)

Power
rating
9.4

170
1365

10.6

160
1540

150
12.1 1750

140
130
13.9 2010 16.1 2335
Displacement L/S(GPM)

18.9

120
2740

110
22.5 3260

100
27.2 3945

kW

HP

384

515

36.75
(582)

32.56
(516)

28.61
(453)

24.93
(395)

21.49
(340)

18.31
(290)

15.39
(244)

12.72
(201)

31.60
(501)

27.77
(440)

24.19
(383)

20.86
(330)

17.77
(281)

14.93
(236)

12.34
(195)

Power
rating

Pump
speed

170
16.6

160

2410

18.8

150
2725

21.4

140
3100

24.5

130
3555

28.4

120
4125

33.4

110
4840

34.5

5000

KW

HP

Displacement L/S(GPS)

150

799

1071

43.24
685

38.30
607

33.66
533

29.33
465

25.29
401

21.55
341

18.10
287

*165

*373

500

35.67
(565)

150

339

455

32.43
(514)

28.73
(455)

25.25
(400)

21.99
(348)

18.96
(300)

16.16
(256)

13.58
(215)

11.22
(178)

*140

*746

1000

40.36
639

35.75
566

31.42
498

27.37
434

23.60
374

20.11
318

16.90
268

140

316

424

30.27
(480)

26.81
(425)

23.56
(373)

20.53
(325)

17.70
(280)

15.08
(239)

12.67
(201)

10.47
(166)

130

692

929

37.47
594

33.20
526

29.13
462

25.42
403

21.92
347

18.67
296

15.69
248

21.88
(347)

19.06
(302)

16.44
(260)

14.00
(222)

11.77
(186)

9.73
(154)

857

394

24.90
(394)

639

294

28.11
(445)

120

130

34.59
548

30.64
485

26.93
427

23.46
372

20.23
320

17.24
273

14.48
229

120

271

364

25.94
(411)

22.98
(364)

20.20
(320)

17.60
(279)

15.17
(240)

12.93
(205)

10.86
(172)

8.98
(142)

110

586

786

31.71
502

28.09
445

24.93
391

21.51
341

18.54
294

15.80
250

13.28
210

110

249

333

23.78
(377)

21.07
(334)

18.52
(293)

16.13
(255)

13.91
(220)

11.85
(188)

9.96
(158)

8.23
(130)

100

533

714

28.83
457

25.53
404

22.44
355

19.55
310

16.86
267

14.36
227

12.07
191

0.2162
(3.427)

0.1915
(3.036)

0.1683
(2.668)

0.1466
(2.324)

0.1264
(2.004)

0.1077
(1.707)

0.0905
(1.435)

0.0748
(1.186)

0.2883
4.569

0.2553
4.047

0.2244
3.557

0.1955
3.099

0.1686
2.672

0.1436
2.277

0.1207
1.913

Notes:
Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.
*Recommended stroke frequency and input power for continuous running.

Notes:

F-800 Technical Parameters

F-1300F-1600 Technical Parameters

Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.
*Recommended stroke frequency and input power for continuous running.

Dia.of Liner,mm and pressure rating, MPa(psi)


Pump
speed

Power
rating

13.8
KW

160

170

636

2000

160
15.6

150
2260

17.7

140
2570

HP

20.3

130
2950

23.6

Dia.of Liner,mm and pressure rating, MPa(psi)

120
3420

27.7

110
4015

33.0

100
4780

34.5

180

5000

Displacement L/S(GPS)

853

41.51
658

36.77
583

32.32
512

28.15
446

24.27
358

20.68
328

17.38
275

14.36
227

34.47
546

30.30
480

26.39
(418)

22.76
(360)

19.39
(307)

16.29
(258)

13.47
(213)

Pump
speed

*150

*596

800

140

557

747

36.32
(575)

32.17
(510)

28.28
(448)

24.63
(390)

21.24
(336)

18.10
(287)

15.21
(241)

12.57
(199)

130

517

693

33.73
(534)

29.88
(473)

26.26
(416)

22.87
(362)

19.72
(312)

16.81
(266)

14.12
(224)

11.67
(185)

120

477

640

31.13
(493)

27.58
(437)

24.24
384

21.11
334

18.21
288

15.51
246

13.03
206

10.77
171

110

437

587

28.54
452

25.28
400

22.22
352

19.35
307

16.69
264

14.22
225

11.95
189

0.2594
4.112

0.2298
3.643

0.2020
3.202

0.1759
2.789

0.1517
2.405

0.1293
2.049

0.1086
1.722

Notes:
Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.
*Recommended stroke frequency and input power for continuous running.

51

160

150

140

130

F-1300

18.7

2720

21.0

3050

23.7

3440

27.0

3915

31.0

4495

34.5

5000

F-1600

23.6

3345

25.9

3750

29.2

4235

33.2

4820

35.1

5000

34.5

5000

Power rating
F-1300

38.92
617

170

Displacement

F-1600

KW

HP

KW

HP

130

1050

1408

1293

1733

*120

*969

1300

1193

1600

110

889

1192

1094

1467

100

808

1083

994

1333

9.87
156

90

727

975

898

1200

0.0898
1.423

L/S(GPM)
50.42
(799)
46.54
(737)
42.66
(676)
38.78
(614)

44.97
(713)
41.51
(658)
38.05
(603)
34.59
(548)

39.83
(631)
36.77
(583)
33.71
(534)
30.64
(485)

35.01
(555)
32.32
(512)
29.62
(469)
26.93
(427)

30.50
(483)
28.15
(446)
25.81
(409)
23.46
(372)

26.30
(417)
24.27
(385)
22.25
(352)
20.23
(320)

34.90
(553)

31.13
(493)

27.58
(437)

24.24
(384)

21.11
(334)

18.21
(288)

0.3878
(6.147)

0.3459
(5.483)

0.3064
(4.857)

0.2693
(4.269)

0.2346
(3.719)

0.2023
(3.206)

Notes:
Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.
*Recommended stroke frequency and input power for continuous running.
52

Driller's Cabin
Drillers cabin is made of stainless steel with air-conditioning.

MCC AC Motor Control Center


MCC provides power & lighting for AC motors or other electric apparatus of the drill floor, the mud pump, the mud
circulating section ,the fuel tank section ,the water section ,the air source house , and the power section.

All switches and displays for electric, air (hydraulic) control


Drilling parameter instrument
Industrial monitor display instrument(four probes)
Traveling block position digital display instrument
Electric brake-handle and display system for hydraulic disc brake

Electric control system operating panel


Top drive operating panel

Solid control system includes: mud tanks for circulating, trip & reserve ; shale shaker, degasser, desander,
desilter, centrifuge ,charging pump ,mixing pump,shearing pump, etc.
Basic specifications and general design of solid control system meet the requirement of drilling process.
AC electric motors and electric circuit conform to explosion-proof requirements.

SCR DC Driving System


Control diesel generator sets and convert AC 600V 50Hz (60Hz)
into continuous adjustable DC. Then supply power to DC electric
motor through an assigned contactor to control the speed & the
torque of drawworks ,mud pump ,rotary table or top drive, to
realize stepless speed regulation and meet driving requirements
of DC drilling rigs.
Control mode: one-to-two

VFD Systems
Control diesel generator sets and first convert AC 600V 50Hz (or
60Hz) into DC,then change it into AC whose frequency can be
continuously adjusted.
Control mode: one-to-one.

53

54

Drill Pipe
We possess America MTI inertia friction welder, which guarantes the quality of welding. Adopting the
advanced technology of high power collector coil to narrow the heat affected zone, and internal and external

Heavy Weight Drilling Pipe

heating processing simultaneously, makes friction welding zone even and stable. The welding seam is esthetic
and beautiful, which extended the service life of the drill pipe. Our annual production is 20,000 tons and

Specifications for heavy weight drilling pipe as following

various mechanical properties all meet API Standard requirements.


Tool Joint

Technical specifications as following


Wall thickness

O.D.

Pipe Body

I.D.

Type

Center wear pad

O.D.

mm

M-JZ55-51/2FH-I 139.7

In

mm

in

5 1/2

92.1

3 5/8

Type

Single Weight
(kg)

mm

in

Center
(mm)

End Area
(mm)

5 1/2FH

177.8

152.4

144.5

730

M-JZ50-NC50-I

127.0

76.2

NC50
4 1/2IF

168.3

6 5/8

139.7

130.2

700

M-JZ45-NC46-I

114.3

4 1/2

71.4

2
13/16

NC46
(4IF)

158.8

6 1/4

127

117.5

585

M-JZ35-NC38-I

88.9

3 1/2

52.29

2 1/16

NC38

120.7

4 3/4

101.6

92.1

370

24.70

55

56

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