Design Calculation Exchanger E2226

Table of Contents
Cover Sheet ............................................................................................................................................................. 3

Title Page................................................................................................................................................................ 5
Warnings and Errors : ..................................................................................................................................... 6
Input Echo : ........................................................................................................................................................... 7
XY Coordinate Calculations :........................................................................................................................... 20
Flg Calc [Int P] :
FLANGE1 ................................................................................................................ 21
Flg Calc [Int P] :
FLANGE1 ................................................................................................................ 31
Internal Pressure Calculations : ......................................................................................................... 41

External Pressure Calculations : ......................................................................................................... 50
Element and Detail Weights : ......................................................................................................................... 55
Nozzle Flange MAWP :...................................................................................................................................... 59
Wind Load Calculation : .............................................................................................................................. 60
Earthquake Load Calculation : ................................................................................................................ 62
Center of Gravity Calculation : ........................................................................................................... 64
Lifting Lug Calcs : Left Side ................................................................................................................ 67
Lifting Lug Calcs : Right Side .............................................................................................................. 80
Horizontal Vessel Analysis (Ope.) : .................................................................................................. 93
Horizontal Vessel Analysis (Test) : ................................................................................................ 119
Nozzle Calcs. : N02 ...................................................................................................................................... 141
Nozzle Calcs. : N01 ...................................................................................................................................... 154
Nozzle Calcs. : N04 ...................................................................................................................................... 167
Nozzle Calcs. : N03 ...................................................................................................................................... 180
Nozzle Schedule : ........................................................................................................................................... 193
Nozzle Summary : ............................................................................................................................................. 195
MDMT Summary : .................................................................................................................................................. 197
Tubesheet,............................................................................................................................................................ 199
Vessel Design Summary : ............................................................................................................................ 205
Cover Page
EMERGENCY COOLER
E-2226
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2010 Edition, 2011a Addenda
Cover Page
Job File
: C:\DOCUMENTS AND SETTINGS\SAS\MY DOCUMENTS\SK\SA
Date of Analysis
: Dec 18,2015
PV Elite 2012,
January 2012
Title Page
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
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FileName : E-2226-------------------------------------------Warnings and Errors :
Step:
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Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012
EMERGENCY COOLER
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PV Elite 2012 Licensee:
FileName : E-2226-------------------------------------------Input Echo :
Step:
1
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PV Elite Vessel Analysis Program: Input Data
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E-2226
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure
9.9998
kgf/cm
Channel Side Design Pressure
8.0002
kgf/cm
Shell Side Design Temperature

Channel Side Design Temperature
Type of Hydrotest
Hydrotest Position
350
60
UG99-b Note [34]

Horizontal
Projection of Nozzle from Vessel Top
0.0000
mm
Projection of Nozzle from Vessel Bottom
0.0000
mm
Minimum Design Metal Temperature

Type of Construction
-5
Welded
Special Service
None
Degree of Radiography
RT 1
Miscellaneous Weight Percent
0.0
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
Yes
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User Defined Hydro. Press. (Used if > 0)
0.0000
kgf/cm
User defined MAWP
0.0000
kgf/cm
User defined MAPnc
0.0000
kgf/cm
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS
Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
IS-875
Basic Wind Speed for IS-875
170.00
Wind Zone Number

Base Elevation
Percent Wind for Hydrotest
Risk Factor
km/hr
4
30.000
33.0
1.0
cm
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Terrain Category
Equipment Class
Topography Factor
1.0
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
IS-1893-SCM
Importance Factor for IS-1893
1.000
Soil Factor
1.200
Zone Number
3.000
Percent Seismic for Hydrotest
10.000
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286

Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D
No
Yes
No
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Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Description
Elliptical
Bonnet dish
Distance "FROM" to "TO"
2.5000
cm
Inside Diameter
650.00
mm
Element Thickness
8.0000
mm
Internal Corrosion Allowance
1.6000
mm
Nominal Thickness
10.000
mm
External Corrosion Allowance
0.0000
mm
Design Internal Pressure
8.0000
kgf/cm
Design Temperature Internal Pressure

Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
60
0.0000
60
C
kgf/cm
C
1.2
SA-516 70
Allowable Stress, Ambient
1406.1
kgf/cm
Allowable Stress, Operating
1406.1
kgf/cm
Allowable Stress, Hydrotest
1828.0
kgf/cm
0.007750
kgm/cm
Material Density
P Number Thickness
31.750
mm
Yield Stress, Operating
2542.3
kgf/cm
UCS-66 Chart Curve Designation

External Pressure Chart Name
UNS Number
Product Form
B
CS-2
K02700
Plate
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
10
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Elliptical Head Factor
Element From Node

Detail Type
2.0
10
Insulation
Detail ID
Ins: 50
Dist. from "FROM" Node / Offset dist
-16.250
cm
Height/Length of Insulation
18.750
cm
Thickness of Insulation
180.00
mm
Density
0.0001100
kg/cm
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Description
Cylinder
tube side shell
65.000
cm
Inside Diameter
650.00
mm
Element Thickness
10.000
mm
1.6000
mm
Nominal Thickness
10.000
mm
0.0000
mm
8.0000
kgf/cm

Material Name
60
0.0000
60
1.2
SA-516 70
1.0
1.0
C
kgf/cm
C
11
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Element From Node

Detail Type
Detail ID
20
Insulation
Ins: 50
0.0000
cm
65.000
cm
180.00
mm
Density
Element From Node

Detail Type
Detail ID
0.0001100
kg/cm
20
Nozzle
N02
32.500
cm
Nozzle Diameter
250.0
mm
Nozzle Schedule
20
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
0.0000
Grade of Attached Flange
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
kgf
SA-106 B
20
Nozzle
N01
32.500
cm
Nozzle Diameter
250.0
mm
Nozzle Schedule
20
Nozzle Class
150
Layout Angle
-90.0
12
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Blind Flange (Y/N)
0.0000
GR 1.1
Nozzle Matl
kgf
SA-106 B
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Flange
Description
tube Flange
8.5000
cm
Flange Inside Diameter
650.00
mm
Element Thickness
45.000
mm
1.6000
mm
Nominal Thickness
45.000
mm
0.0000
mm
8.0000
kgf/cm

Material Name
60
0.0000
60
C
kgf/cm
C
1.2
SA-105
1406.1
kgf/cm
1406.1
kgf/cm
1828.0
kgf/cm
0.007750
kgm/cm
Material Density
P Number Thickness
30.988
mm
2407.3
kgf/cm
13
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UNS Number
Product Form
CS-2
K03504
Forgings
Perform Flange Stress Calculation (Y/N)

Weight of ANSI B16.5/B16.47 Flange
Y
0.0000
kgf
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
Element From Node

Detail Type
Detail ID
30
Insulation
Ins: 50
0.0000
cm
8.5000
cm
180.00
mm
Density
0.0001100
kg/cm
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Description
Flange
Shel side Flange
8.5000
cm
650.00
mm
Element Thickness
45.000
mm
1.6000
mm
Nominal Thickness
45.000
mm
0.0000
mm
10.000
kgf/cm
350
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0.0000
350
1.2
Material Name
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
kgf/cm
C
SA-105
Y
0.0000
kgf
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
Element From Node

Detail Type
Detail ID
40
Insulation
Ins: 50
0.0000
cm
8.5000
cm
180.00
mm
Density
0.0001100
kg/cm
--------------------------------------------------------------------
Element From Node
50
Element To Node
60
Element Type
Cylinder
Description
420.00
cm
Inside Diameter
650.00
mm
Element Thickness
10.000
mm
1.6000
mm
Nominal Thickness
10.000
mm
0.0000
mm
10.000
kgf/cm
15
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350
0.0000
350
1.2
Material Name
1.0
1.0
Detail Type
Detail ID
kgf/cm
C
SA-105
Element From Node
50
Saddle
saddle1
40.000
cm
Width of Saddle
200.00
mm
Height of Saddle at Bottom
700.00
mm
Saddle Contact Angle
120.0
Height of Composite Ring Stiffener
0.0000
mm
Width of Wear Plate
300.00
mm
Thickness of Wear Plate
10.000
mm
Contact Angle, Wear Plate (degrees)
Element From Node

Detail Type
Detail ID
130.0
50
Saddle
Sdl 2 Fr50
320.00
cm
Width of Saddle
200.00
mm
Height of Saddle at Bottom
700.00
mm
Saddle Contact Angle
120.0
Height of Composite Ring Stiffener
0.0000
mm
Width of Wear Plate
300.00
mm
Thickness of Wear Plate
10.000
mm
16
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Contact Angle, Wear Plate (degrees)
Element From Node

Detail Type
Detail ID
130.0
50
Insulation
Ins: 50
0.0000
cm
420.00
cm
180.00
mm
Density
Element From Node

Detail Type
Detail ID
0.0001100
kg/cm
50
Nozzle
N04
36.500
cm
Nozzle Diameter
250.0
mm
Nozzle Schedule
20
Nozzle Class
300
Layout Angle
90.0
Blind Flange (Y/N)
0.0000
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
kgf
SA-106 B
50
Nozzle
N03
377.50
cm
Nozzle Diameter
250.0
mm
Nozzle Schedule
20
Nozzle Class
300
17
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Layout Angle
Blind Flange (Y/N)
-90.0
N
0.0000
GR 1.1
Nozzle Matl
kgf
SA-106 B
--------------------------------------------------------------------
Element From Node
60
Element To Node
70
Element Type
Description
Elliptical
Shell
2.5000
cm
Inside Diameter
650.00
mm
Element Thickness
8.0000
mm
1.6000
mm
Nominal Thickness
10.000
mm
0.0000
mm
10.000
kgf/cm

350
0.0000
350
1.2
Material Name
C
kgf/cm
C
SA-516 70
1406.1
kgf/cm
1310.0
kgf/cm
1828.0
kgf/cm
0.007750
kgm/cm
Material Density
P Number Thickness
31.750
mm
1965.9
kgf/cm
18
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UNS Number
Product Form
B
CS-2
K02700
Plate
1.0
1.0
Elliptical Head Factor
2.0
Element From Node

Detail Type
Detail ID
60
Insulation
Ins: 50
0.0000
cm
18.750
cm
180.00
mm
Density
0.0001100
kg/cm
19
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PV Elite 2012 Licensee: IBI CHEMATUR ENGINEERING & CONSULTANCY LTD.
FileName : E-2226-------------------------------------------XY Coordinate Calculations :
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XY Coordinate Calculations
From| To |
X (Horiz.)|
cm
Y (Vert.) |DX (Horiz.)| DY (Vert.) |

cm
cm
cm
-------------------------------------------------------------Bonnet dis|
2.50000 |
... |
2.50000 |
... |
tube side|
67.5000 |
... |
65.0000 |
... |
tube Flang|
76.0000 |
... |
8.50000 |
... |
Shel side|
90.0000 |
... |
8.50000 |
... |
60|
510.000 |
... |
420.000 |
... |
Shell|
512.500 |
... |
2.50000 |
... |
50|
20
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FileName : E-2226-------------------------------------------Flg Calc [Int P] : FLANGE1
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Warnings for Flange : FLANGE1
Note: Flange Hub Taper 0.3750 is > 0.33. Check Fig. 2-4(6) of Appendix 2.
This warning should not be considered for Standard Flanges as permitted by
ASME VIII in Table U-3 or for non-Code vessels.
Flange Input Data Values
Description: FLANGE1
tube Flange
Description of Flange Geometry (Type)
Integral Weld Neck
Design Pressure
Design Temperature
8.00
60
kgf/cm
C
ci
1.6000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
No
650.000
mm
Flange Outside Diameter
830.000
mm
Flange Thickness
45.0000
mm
Thickness of Hub at Small End
go
10.0000
mm
Thickness of Hub at Large End
g1
25.0000
mm
40.0000
mm
Length of Hub
Flange Material
SA-105
Flange Material UNS number
K03504
Flange Allowable Stress At Temperature
Sfo
1406.10
kgf/cm
Flange Allowable Stress At Ambient
Sfa
1406.10
kgf/cm
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Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
1757.68
kgf/cm
Bolt Allowable Stress At Ambient
Sa
1757.68
kgf/cm
770.000
mm
dB
20.0000
mm
Diameter of Bolt Circle

Nominal Bolt Diameter
Type of Threads
TEMA Metric
Number of Bolts
28
Flange Face Outside Diameter
Fod
725.000
mm
Flange Face Inside Diameter
Fid
650.000
mm
Flange Facing Sketch
1, Code Sketch 1a
Gasket Outside Diameter
Go
720.000
mm
Gasket Inside Diameter
Gi
670.000
mm
Gasket Factor
4.5000
Gasket Design Seating Stress
254.93
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.0000
ASME Code, Section VIII, Division 1, 2010, 2011a
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (8.00*(650.0000/2+1.6000))/(1406.10*1.00-0.6*8.00)+Ca
= 3.4646 mm
Hub Small End Hub MAWP:
kgf/cm
mm
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= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.10 * 1.00 * 8.4000 )/(326.6000 + 0.6 * 8.4000 )
= 35.615 kgf/cm
Corroded Flange ID,
Bcor = B+2*Fcor
653.200
mm
Corroded Large Hub,
g1Cor = g1-ci
23.400
mm
Corroded Small Hub,
g0Cor = go-ci
8.400
mm
Code R Dimension,
R = ((C-Bcor)/2)-g1cor
35.000
mm
Gasket Contact Width,
N = (Go - Gi) / 2
25.000
mm
12.500
mm
8.909
mm
702.181
mm
Basic Gasket Width,
bo = N / 2
Effective Gasket Width,
b = Cb sqrt(bo)
Gasket Reaction Diameter,
G = Go - 2 * b
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 702.1815 * 8.000
= 30979.752 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 8.9093 * 3.1416 * 702.1815 * 4.5000 * 8.00
= 14150.538 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P
/ 4
= 3.1416 * 653.2000 *8.0000/4

= 26808.443 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
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= 30979 - 26808
= 4171.310 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 30979 + 14150 + 0 , 0 )
= 45130.293 kgf
= 48551.461 kgf , Mating Flange Load Governs
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 254.93*8.9093*3.141*702.181+0.00*0.0000*0.00
= 50101.949 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 48551/1757 , 50101/1757
= 28.505 cm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 20.000 + 6 * 45.000/(4.50 + 0.5)
= 94.000 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n ) )
= 770.000 * sin( 3.142/28 )
= 86.213 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 86.213/( 2 * 20.000 + 45.000 )), 1 )
= 1.0071
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Bolting Information for TEMA Metric Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
28.505
60.774
Radial distance bet. hub and bolts
31.750
35.000
Radial distance bet. bolts and the edge
23.810
30.000
Circumferential spacing between bolts
52.390
86.213
94.000
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 60.774 * 1757.68/(254.93 * 3.14 * (720.000 + 670.00 ) )
= 9.596 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.000 mm
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 28.5047 + 60.7743 )/2
= 78461.62 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 48551 - 30979
= 17571.71 kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
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= (C - G ) / 2
= ( 770.0000 - 702.1815 )/2
= 33.9093 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 35.0000 + 23.4000 + 33.9093 )/2
= 46.1546 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 35.0000 + ( 23.4000/2.0 )
= 46.7000 mm
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
26808.
46.7000
1.0071
1261. kgf-m.
Face Pressure,
Mt
4171.
46.1546
1.0071
194. kgf-m.
Gasket Load,
Mg
17572.
33.9093
1.0071
600. kgf-m.
78462.
33.9093
1.0071
2679. kgf-m.
Gasket Seating, Matm
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm
Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
Thickness Ratio,
h/h0 = HL / H0
g1/g0 = (g1Cor/goCor)
2055. kgf-m.
2679. kgf-m.
74.073
0.540
2.786
Flange Factors for Integral Flange:

Factor F per 2-7.2
0.804
Factor V per 2-7.3
0.159
Factor f per 2-7.6
2.239
mm
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Factors from Figure 2-7.1
K =
1.271
T =
1.810
U =
9.057
Y =
8.242
Z =
4.254
d = .29821E+06 mm
Stress Factors
e =
0.0109 mm ^-1
ALPHA =
1.488
BETA =
1.651
GAMMA =
0.822
DELTA =
0.306
Lamda =
1.128
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= (2.2388*2054/653.2000)/(1.1280*23.4000)
= 1140.27 kgf/cm
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (2.2388*2679/653.2000)/(1.1280*23.4000)
= 1486.91 kgf/cm
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t )
= (1.6512*2054/653.2000)/(1.1280*45.0000)
= 227.41 kgf/cm
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.6512*2679/653.2000)/(1.1280*45.0000)
= 296.54 kgf/cm
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (8.2422*2054/(45.0000*653.2000))-4.2542*227
= 312.97 kgf/cm
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Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= (8.2422*2679/(45.0000*653.2000))-4.2542*296
= 408.11 kgf/cm
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (1140+max(227,312))/2
= 726.62 kgf/cm
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1486+max(296,408))/2
= 947.51 kgf/cm
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (48551/60.7743)
= 798.88 kgf/cm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (50101/60.7743)
= 824.40 kgf/cm
Stress Computation Results:
Operating
Actual
Longitudinal Hub
Allowed
Gasket Seating
Actual
Allowed
1140.
2109.
1487.
2109. kgf/cm
Radial Flange
227.
1406.
297.
1406. kgf/cm
Tangential Flange
313.
1406.
408.
1406. kgf/cm
Maximum Average
727.
1406.
948.
1406. kgf/cm
Bolting
799.
1758.
824.
1758. kgf/cm
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Minimum Required Flange Thickness
32.614
mm
Estimated M.A.W.P. ( Operating )
14.8
kgf/cm
Estimated Finished Weight of Flange at given Thk.
84.3
kgm
137.8
kgm
Estimated Unfinished Weight of Forging at given Thk
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 2679.5/1.0896 * 100000.023 * 0.159/( 0.864 * 2067025 *
8.4002 * 74.073 * 0.300 )
= 0.727
(should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 2054.8/1.0896 * 100000.023 * 0.159/( 0.864 * 2044314
* 8.4002 * 74.073 * 0.300 )
= 0.564
(should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 2679.5/1.0071 * 100000.023 * 0.159/( 1.128 * 2067025 *
8.4002 * 74.073 * 0.300 )
= 0.602
(should be <= 1)
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= 52.14 * 2054.8/1.0071 * 100000.023 * 0.159/( 1.128 * 2044314
* 8.4002 * 74.073 * 0.300 )
= 0.467
(should be <= 1)
Minimum Design Metal Temperature Results:

Stress Ratio = 1.000 , Temperature Reduction per Fig. UCS 66.1 = 0 C
Min Metal Temp. w/o impact per UCS-66
-29 C
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Flange Input Data Values
Description: FLANGE1
Shel side Flange
Description of Flange Geometry (Type)
Integral Weld Neck
Design Pressure
Design Temperature
10.00
350
kgf/cm
C
ci
1.6000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
No
650.000
mm
Flange Outside Diameter
830.000
mm
Flange Thickness
45.0000
mm
Thickness of Hub at Small End
go
10.0000
mm
Thickness of Hub at Large End
g1
25.0000
mm
40.0000
mm
Length of Hub
Flange Material
SA-105
Flange Material UNS number
K03504
Flange Allowable Stress At Temperature
Sfo
1241.39
kgf/cm
Flange Allowable Stress At Ambient
Sfa
1406.14
kgf/cm
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Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
1757.68
kgf/cm
Bolt Allowable Stress At Ambient
Sa
1757.68
kgf/cm
770.000
mm
dB
20.0000
mm
Diameter of Bolt Circle

Type of Threads
TEMA Metric
Number of Bolts
28
Fod
725.000
mm
Fid
650.000
mm
1, Code Sketch 1a
Go
720.000
mm
Gi
670.000
mm
Gasket Factor
2.5000
203.88
2, Code Column II
Gasket Thickness
tg
3.0000
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*(650.0000/2+1.6000))/(1241.39*1.00-0.6*10.00)+Ca
= 4.2437 mm
Hub Small End Hub MAWP:
kgf/cm
mm
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= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1241.39 * 1.00 * 8.4000 )/(326.6000 + 0.6 * 8.4000 )
= 31.443 kgf/cm
Corroded Flange ID,
Bcor = B+2*Fcor
653.200
mm
Corroded Large Hub,
g1Cor = g1-ci
23.400
mm
Corroded Small Hub,
g0Cor = go-ci
8.400
mm
Code R Dimension,
R = ((C-Bcor)/2)-g1cor
35.000
mm
N = (Go - Gi) / 2
25.000
mm
12.500
mm
8.909
mm
702.181
mm
Basic Gasket Width,
bo = N / 2
b = Cb sqrt(bo)
G = Go - 2 * b
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 702.1815 * 10.000
= 38724.695 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 8.9093 * 3.1416 * 702.1815 * 2.5000 * 10.00
= 9826.765 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P
/ 4
= 3.1416 * 653.2000 *10.0000/4

= 33510.559 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
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= 38724 - 33510
= 5214.136 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 38724 + 9826 + 0 , 0 )
= 48551.461 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 203.88*8.9093*3.141*702.181+0.00*0.0000*0.00
= 40070.398 kgf
= 50101.949 kgf , Mating Flange Load Governs
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 48551/1757 , 50101/1757
= 28.505 cm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 20.000 + 6 * 45.000/(2.50 + 0.5)
= 130.000 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n ) )
= 770.000 * sin( 3.142/28 )
= 86.213 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 86.213/( 2 * 20.000 + 45.000 )), 1 )
= 1.0071
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Bolting Information for TEMA Metric Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
28.505
60.774
Radial distance bet. hub and bolts
31.750
35.000
Radial distance bet. bolts and the edge
23.810
30.000
Circumferential spacing between bolts
52.390
86.213
130.000
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 60.774 * 1757.68/(203.88 * 3.14 * (720.000 + 670.00 ) )
= 11.998 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.000 mm
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1757.68 * ( 28.5047 + 60.7743 )/2
= 78461.62 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 48551 - 38724
= 9826.77 kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
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= (C - G ) / 2
= ( 770.0000 - 702.1815 )/2
= 33.9093 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 35.0000 + 23.4000 + 33.9093 )/2
= 46.1546 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 35.0000 + ( 23.4000/2.0 )
= 46.7000 mm
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
33511.
46.7000
1.0071
1576. kgf-m.
Face Pressure,
Mt
5214.
46.1546
1.0071
242. kgf-m.
Gasket Load,
Mg
9827.
33.9093
1.0071
336. kgf-m.
78462.
33.9093
1.0071
2679. kgf-m.
Gasket Seating, Matm
Total Moment for Operation,
Mop
Total Moment for Gasket seating, Matm
Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
Thickness Ratio,
h/h0 = HL / H0
g1/g0 = (g1Cor/goCor)
2154. kgf-m.
2679. kgf-m.
74.073
0.540
2.786
Flange Factors for Integral Flange:

Factor F per 2-7.2
0.804
Factor V per 2-7.3
0.159
Factor f per 2-7.6
2.239
mm
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Factors from Figure 2-7.1
K =
1.271
T =
1.810
U =
9.057
Y =
8.242
Z =
4.254
d = .29821E+06 mm
Stress Factors
e =
0.0109 mm ^-1
ALPHA =
1.488
BETA =
1.651
GAMMA =
0.822
DELTA =
0.306
Lamda =
1.128
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= (2.2388*2154/653.2000)/(1.1280*23.4000)
= 1195.31 kgf/cm
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= (2.2388*2679/653.2000)/(1.1280*23.4000)
= 1486.91 kgf/cm
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t )
= (1.6512*2154/653.2000)/(1.1280*45.0000)
= 238.38 kgf/cm
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= (1.6512*2679/653.2000)/(1.1280*45.0000)
= 296.54 kgf/cm
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t * Bcor) ) - Z * SRo
= (8.2422*2154/(45.0000*653.2000))-4.2542*238
= 328.08 kgf/cm
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Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= (8.2422*2679/(45.0000*653.2000))-4.2542*296
= 408.11 kgf/cm
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (1195+max(238,328))/2
= 761.70 kgf/cm
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1486+max(296,408))/2
= 947.51 kgf/cm
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (48551/60.7743)
= 798.88 kgf/cm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (50101/60.7743)
= 824.40 kgf/cm
Stress Computation Results:
Operating
Actual
Longitudinal Hub
Allowed
Gasket Seating
Actual
Allowed
1195.
1862.
1487.
2109. kgf/cm
Radial Flange
238.
1241.
297.
1406. kgf/cm
Tangential Flange
328.
1241.
408.
1406. kgf/cm
Maximum Average
762.
1241.
948.
1406. kgf/cm
Bolting
799.
1758.
824.
1758. kgf/cm
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Minimum Required Flange Thickness
32.614
mm
Estimated M.A.W.P. ( Operating )
15.6
kgf/cm
Estimated Finished Weight of Flange at given Thk.
84.3
kgm
137.8
kgm
Estimated Unfinished Weight of Forging at given Thk
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 2679.5/1.0896 * 100000.023 * 0.159/( 0.864 * 2067025 *
8.4002 * 74.073 * 0.300 )
= 0.727
(should be <= 1)

= 52.14 * 2154.0/1.0896 * 100000.023 * 0.159/( 0.864 * 1819582
* 8.4002 * 74.073 * 0.300 )
= 0.664
(should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 2679.5/1.0071 * 100000.023 * 0.159/( 1.128 * 2067025 *
8.4002 * 74.073 * 0.300 )
= 0.602
(should be <= 1)
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= 52.14 * 2154.0/1.0071 * 100000.023 * 0.159/( 1.128 * 1819582
* 8.4002 * 74.073 * 0.300 )
= 0.550
(should be <= 1)

Stress Ratio = 0.883 , Temperature Reduction per Fig. UCS 66.1 = 7 C
-29 C
Min Metal Temp. at Required thickness (UCS 66.1)
-35 C
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FileName : E-2226-------------------------------------------Internal Pressure Calculations :
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41
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
kgf/cm
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
kgf/cm
--------------------------------------------------------------------------Bonnet dis|
8.0000 |
10.000 |
1.6000 |
650.00 |
1406.1 |
tube side|
8.0000 |
10.000 |
1.6000 |
650.00 |
1406.1 |
tube Flang|
8.0000 |
45.000 |
1.6000 |
650.00 |
1406.1 |
Shel side|
10.000 |
45.000 |
1.6000 |
650.00 |
1241.4 |
60|
10.000 |
10.000 |
1.6000 |
650.00 |
1241.4 |
Shell|
10.000 |
10.000 |
1.6000 |
650.00 |
1310.0 |
M.A.P. |
Minimum |
Required |
Corroded
| New & Cold |
Thickness |
Thickness |
kgf/cm
50|
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
kgf/cm
M.A.W.P. |
kgf/cm
mm
mm
---------------------------------------------------------------------------Bonnet dis|
8.00000 |
27.6797 |
34.5277 |
8.00000 |
3.44714 |
tube side|
8.00000 |
35.6157 |
42.4816 |
10.0000 |
3.46450 |
tube Flang|
8.00000 |
14.7975 |
18.2587 |
45.0000 |
32.6136 |
Shel side|
10.0000 |
15.5779 |
20.5029 |
45.0000 |
32.6136 |
60|
10.0000 |
31.4426 |
42.4816 |
10.0000 |
4.24371 |
Shell|
10.0000 |
25.7875 |
34.5277 |
8.00000 |
4.07883 |
50|
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note: The MAWPs and MAPs for the Exchanger elements all appear to
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be zero or some could not be calculated. Please fill these
values in on the main tubesheet tab.
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 60 C
Bonnet dish
Material UNS Number:
K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (8.000*653.2000*0.994)/(2*1406.14*1.00-0.2*8.000)
= 1.8471 + 1.6000 = 3.4471 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.14*1.00*6.4000)/(0.994*653.2000+0.2*6.4000)
= 27.680 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.14*1.00*8.0000)/(1.000*650.0000+0.2*8.0000)
= 34.528 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
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= (8.000*(0.994*653.2000+0.2*6.4000))/(2*1.00*6.4000)
= 406.403 kgf/cm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (8.000*326.6000)/(1406.14*1.00-0.6*8.000)+1.600
= 3.465 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14 * 1.00 * 8.4000 )/(326.6000 + 0.6 * 8.4000 )
= 35.616 kgf/cm
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 653.200/( 2 * 164.100 ))2)/6
= 0.993516
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
6.494 %
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 8.000 , tr = 3.624 , c = 1.6000 mm , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.566 , Temp. Reduction = 26 C
-29 C
-48 C
MDMT Calculations in the Head Straight Flange:
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-29 C
-48 C
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 60 C
tube side shell
K02700

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.000*326.6000)/(1406.14*1.00-0.6*8.000)
= 1.8645 + 1.6000 = 3.4645 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*1.00*8.4000)/(326.6000+0.6*8.4000)
= 35.616 kgf/cm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*1.00*10.0000)/(325.0000+0.6*10.0000)
= 42.482 kgf/cm

= (P*(R+0.6*t))/(E*t)
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= (8.000*(326.6000+0.6*8.4000))/(1.00*8.4000)
= 315.848 kgf/cm
Percent Elongation per UCS-79
(50*tnom/Rf)*(1-Rf/Ro)
1.515 %

-29 C
-48 C
Cylindrical Shell From 50 To 60 SA-105 , UCS-66 Crv. B at 350 C
K03504

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.000*326.6000)/(1241.39*1.00-0.6*10.000)
= 2.6437 + 1.6000 = 4.2437 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1241.39*1.00*8.4000)/(326.6000+0.6*8.4000)
= 31.443 kgf/cm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*1.00*10.0000)/(325.0000+0.6*10.0000)
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= 42.482 kgf/cm

= (P*(R+0.6*t))/(E*t)
= (10.000*(326.6000+0.6*8.4000))/(1.00*8.4000)
= 394.810 kgf/cm

-29 C
-48 C
Elliptical Head From 60 To 70 SA-516 70 , UCS-66 Crv. B at 350 C
Shell
K02700

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (10.000*653.2000*0.994)/(2*1310.01*1.00-0.2*10.000)
= 2.4788 + 1.6000 = 4.0788 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1310.01*1.00*6.4000)/(0.994*653.2000+0.2*6.4000)
= 25.787 kgf/cm
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= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.14*1.00*8.0000)/(1.000*650.0000+0.2*8.0000)
= 34.528 kgf/cm

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (10.000*(0.994*653.2000+0.2*6.4000))/(2*1.00*6.4000)
= 508.004 kgf/cm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (10.000*326.6000)/(1310.01*1.00-0.6*10.000)+1.600
= 4.105 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1310.01 * 1.00 * 8.4000 )/(326.6000 + 0.6 * 8.4000 )
= 33.181 kgf/cm
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 653.200/( 2 * 164.100 ))2)/6
= 0.993516
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
6.494 %
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-29 C
-48 C
MDMT Calculations in the Head Straight Flange:

-29 C
-48 C
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S
0.000
kgf/cm
13.954
kgf/cm
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
0.000
kgf/cm
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
0.000
kgf/cm
Pressure per PED
= 1.43 * MAWP
0.000
kgf/cm
0.000
kgf/cm
10.400
kgf/cm
0.000
kgf/cm
Exchanger Channel Side Hydrostatic Test Pressures:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S

Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
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Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
0.000
kgf/cm
Pressure per PED
= 1.43 * MAWP
0.000
kgf/cm
UG-99(b) Note 34, Test Pressure Calculation [Shell Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 10.000 * 1.073
= 13.954 kgf/cm
UG-99(b) Note 34, Test Pressure Calculation [Channel Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 8.000 * 1.000
= 10.400 kgf/cm
Horizontal Test performed per: UG-99b (Note 34)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
Bonnet dish
426.2
1828.0
0.233
10.46
tube side shell
346.4
1828.0
0.189
10.46
50
464.0
1828.0
0.254
14.02
570.9
1828.0
0.312
14.02
Shell
60
Elements Suitable for Internal Pressure.
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FileName : E-2226-------------------------------------------External Pressure Calculations :
Step:
6
3:54p Dec 18,2015
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 60 C
Bonnet dish
Elastic Modulus from Chart: CS-2 at 60 C : 0.204E+07 kgf/cm
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
6.400
666.00
104.06
0.0013347
955.24
EMAP = B/(K0*D/t) = 955.2408/(0.9000 *104.0625 ) = 10.1994 kgf/cm
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
K02700

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1406.14*1.00*6.4000)/(0.994*653.2000+0.2*6.4000))/1.67
= 16.575 kgf/cm
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 10.20 , 16.5747 )
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= 10.199 kgf/cm
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 60 C
tube side shell

Tca
OD
SLEN
D/t
L/D
Factor A
8.400
670.00
729.17
79.76
1.0883
0.0017266
1022.94
EMAP = (4*B)/(3*(D/t)) = (4*1022.9390 )/(3*79.7619 ) = 17.0999 kgf/cm
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
8.400
670.00
729.17
79.76
1.0883
0.0017266
1022.94
EMAP = (4*B)/(3*(D/t)) = (4*1022.9390 )/(3*79.7619 ) = 17.0999 kgf/cm
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Cylindrical Shell From 50 to 60 Ext. Chart: CS-2 at 350 C

Tca
OD
SLEN
D/t
L/D
Factor A
8.400
670.00
4279.17
79.76
6.3868
0.0002515
220.82
EMAP = (4*B)/(3*(D/t)) = (4*220.8170 )/(3*79.7619 ) = 3.6913 kgf/cm
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
8.400
670.00
4279.17
79.76
6.3868
0.0002515
220.82
EMAP = (4*B)/(3*(D/t)) = (4*220.8170 )/(3*79.7619 ) = 3.6913 kgf/cm
Elliptical Head From 60 to 70 Ext. Chart: CS-2 at 350 C
Shell

Tca
OD
D/t
Factor A
6.400
666.00
104.06
0.0013347
629.45
EMAP = B/(K0*D/t) = 629.4528/(0.9000 *104.0625 ) = 6.7209 kgf/cm
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
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K02700

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1310.01*1.00*6.4000)/(0.994*653.2000+0.2*6.4000))/1.67
= 15.442 kgf/cm
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 6.72 , 15.4416 )
= 6.721 kgf/cm
External Pressure Calculations
Section |
From| To |
Length |
cm
Outside |
Corroded |
Diameter | Thickness |
mm
mm
Factor
Factor |
kgf/cm
--------------------------------------------------------------------------10|
20|
No Calc |
666.000 |
6.40000 |
0.0013347 |
955.241 |
20|
30|
72.9167 |
670.000 |
8.40000 |
0.0017266 |
1022.94 |
30|
40|
No Calc |
... |
43.4000 |
No Calc |
No Calc |
40|
50|
No Calc |
... |
43.4000 |
No Calc |
No Calc |
50|
60|
427.917 |
670.000 |
8.40000 | 0.00025151 |
220.817 |
60|
70|
No Calc |
666.000 |
6.40000 |
629.453 |
0.0013347 |
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|
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
kgf/cm
mm
External |
mm
External
kgf/cm
---------------------------------------------------------------10|
20|
8.00000 |
3.10000 |
... |
10.1994 |
20|
30|
10.0000 |
No Calc |
... |
17.0999 |
30|
40|
45.0000 |
32.6136 |
... |
No Calc |
40|
50|
45.0000 |
32.6136 |
... |
No Calc |
50|
60|
10.0000 |
No Calc |
... |
3.69127 |
60|
70|
8.00000 |
3.10000 |
... |
6.72088 |
Minimum
3.691
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
cm
cm
Required |
cm**4
Available |
cm**4
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|
30|
72.9167 |
No Calc |
No Calc |
No Calc |
30|
40|
No Calc |
No Calc |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
50|
60|
427.917 |
No Calc |
No Calc |
No Calc |
60|
70|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
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FileName : E-2226-------------------------------------------Element and Detail Weights :
Step:
7
3:54p Dec 18,2015
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

cm
kgm
Corroded | Extra due
ID Volume | Misc %
cm
kgm
|
|
--------------------------------------------------------------------------10|
20|
44.4240 |
44244.1 |
37.3161 |
44859.5 |
... |
20|
30|
104.455 |
215690. |
87.9550 |
217819. |
... |
30|
40|
84.3493 |
28353.0 |
82.1916 |
28484.0 |
... |
40|
50|
84.3493 |
28353.0 |
82.1916 |
28484.0 |
... |
50|
60|
674.940 |
1.120E+06 |
568.325 |
1.134E+06 |
... |
60|
70|
44.4240 |
44244.1 |
37.3161 |
44859.5 |
... |
--------------------------------------------------------------------------Total
1036
1480647.25
895
1498025.38
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
cm
cm
------------------------------------------------10|Insl|
18.2606 |
-6.87500 |
... |
Ins: 50
20|Insl|
34.4071 |
32.5000 |
... |
Ins: 50
20|Nozl|
30.0943 |
32.5000 |
45.5175 |
N02
20|Nozl|
30.0943 |
32.5000 |
45.5175 |
N01
30|Insl|
6.34622 |
4.25000 |
... |
Ins: 50
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40|Insl|
6.34622 |
4.25000 |
... |
Ins: 50
50|Sadl|
64.4614 |
40.0000 |
50.2500 |
saddle1
50|Sadl|
64.4614 |
320.000 |
50.2500 |
Sdl 2 Fr50
50|Insl|
222.323 |
210.000 |
... |
50|Nozl|
49.9064 |
36.5000 |
45.5175 |
N04
50|Nozl|
49.9087 |
377.500 |
45.5175 |
N03
60|Insl|
18.2606 |
9.37500 |
... |
Ins: 50
30|FTsh|
146.557 |
11.7500 |
... |
Tube Sheet
30|Tube|
802.569 |
209.000 |
... |
Ins: 50
Total Weight of Each Detail Type
Total Weight of Saddles
128.9
Total Weight of Insulation
305.9
Total Weight of Nozzles
160.0
Total Weight of Exchanger Components
949.1
Total Weight of Liquid in Tubes
176.4
--------------------------------------------------------------Sum of the Detail Weights
1720.4 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------1036.9
2275.0
1036.9
2275.0
1036.9
2580.9
128.9
1480.0
128.9
...
128.9
...
160.0
...
160.0
...
...
...
...
176.4
...
305.9
...
...
...
...
...
...
305.9
...
56
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...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
160.0
176.4
949.1
...
949.1
...
...
...
...
...
...
...
949.1
...
-----------------------------------------------------------------------------2275.0
3931.4
2580.9
2580.9
2580.9
2757.4 kgm
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
2275.0 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
3931.4 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
2580.9 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
2580.9 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
2580.9 kgm
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
2757.4 kgm
Oper. Wt. + CA
- Corr Wt. + Operating Liquid
2615.7 kgm
Field Test Wt.
- Empty Weight + Water (Full)
4237.4 kgm
Wt.
Exchanger Tube Data

Volume of Exchanger tubes
176510.4 cm
Weight of Ope Liq in tubes :
176.4 kgm
Weight of Water in tubes
176.4 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
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Outside Surface Areas of Elements
Surface
From| To |
Area
cm
---------------------------10|
20|
5392.23 |
20|
30|
13681.6 |
30|
40|
4145.33 |
40|
50|
4145.33 |
50|
60|
88404.4 |
60|
70|
5392.23 |
---------------------------Total
121161.172 cm
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FileName : E-2226-------------------------------------------Nozzle Flange MAWP :
Step:
8
3:54p Dec 18,2015
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
kgf/cm
Ambient
kgf/cm
Temperature
Class
Grade|Group
---------------------------------------------------------------------------N02
19.3
20.0
60
150
GR 1.1
N01
19.3
20.0
60
150
GR 1.1
N04
38.3
52.1
350
300
GR 1.1
N03
38.3
52.1
350
300
GR 1.1
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]:
38.342
kgf/cm
Lowest Flange Pressure Rating was (Amb)[ShellSide]:
52.109
kgf/cm
Lowest Flange Pressure Rating was (Ope)[TubeSide ]:
19.273
kgf/cm
Lowest Flange Pressure Rating was (Amb)[TubeSide ]:
19.987
kgf/cm
Channelside Flange Rating
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
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FileName : E-2226-------------------------------------------Wind Load Calculation :
Step:
9
3:54p Dec 18,2015
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):
Actual Vessel Height to Diameter ratio
0.000
Force Coefficient per IS:875 Table 23, Cf
0.700
User Entered Basic Wind Speed
170.0 km/hr
Base Elevation
0.30 m
Wind Zone Number
Risk Factor (k1)
1.0000
Terrain Category
Equipment Class
Topography Factor (k3)
1.0000
Use Gust Response Factor (Dynamic Analysis)

User entered Beta Value ( Operating Case )
From
fo`
FO
G(ope)
No
0.0100
G(emp)
G(tst)
-----------------------------------------------------------------10
1048.30
13.98
0.0051
0.0411
1.0000
1.0000
1.0000
20
1048.30
13.98
0.0051
0.0411
1.0000
1.0000
1.0000
30
1048.30
13.98
0.0051
0.0411
1.0000
1.0000
1.0000
40
1048.30
13.98
0.0051
0.0411
1.0000
1.0000
1.0000
50
1048.30
13.98
0.0051
0.0411
1.0000
1.0000
1.0000
60
1048.30
13.98
0.0051
0.0411
1.0000
1.0000
1.0000
Design Wind Speed (Vz):

= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz
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FileName : E-2226-------------------------------------------Wind Load Calculation :
Step:
9
3:54p Dec 18,2015
Element Wind Load :

= Wind Area * Cf * Height Factor
From
Height
k1
k2
k3
Vz
Cf
m/sec
-----------------------------------------------------------10
1.00
1.0000
0.9287
1.0000
43.85
0.7000
20
1.00
1.0000
0.9287
1.0000
43.85
0.7000
30
1.00
1.0000
0.9287
1.0000
43.85
0.7000
40
1.00
1.0000
0.9287
1.0000
43.85
0.7000
50
1.00
1.0000
0.9287
1.0000
43.85
0.7000
60
1.00
1.0000
0.9287
1.0000
43.85
0.7000
Wind Load Calculation
Wind
Wind |
Wind |
Wind
Element |
From| To |
Height
Diameter |
Area |
Pressure
Wind Load |
kgf/m
cm
cm
cm
kgf
--------------------------------------------------------------------------10|
20|
100.000 |
123.120 |
3132.19 |
117.718 |
25.8007 |
20|
30|
100.000 |
123.600 |
8034.00 |
117.718 |
66.1781 |
30|
40|
100.000 |
121.200 |
1030.20 |
117.718 |
8.48602 |
40|
50|
100.000 |
121.200 |
1030.20 |
117.718 |
8.48602 |
50|
60|
100.000 |
123.600 |
51912.0 |
117.718 |
427.612 |
60|
70|
100.000 |
123.120 |
3132.19 |
117.718 |
25.8007 |
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FileName : E-2226-------------------------------------------Earthquake Load Calculation :
Step:
10
3:54p Dec 18,2015
Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.
Soil Factor
1.2000
Importance Factor as Entered by User
I 1.0000
Zone Number
Value of Alpha o per table 2 and Zone
0.0400
Horizontal Seismic Coefficient (Alpha h):

= * I * Alpha o
= 1.2000 * 1.0000 * 0.0400
= 0.0480
Earthquake Element Load, for the first Element:

= Earthquake Weight * Alpha h
= 326.97 * 0.0480
= 15.7 kgf
Earthquake Load Calculation
| Earthquake | Earthquake |
From| To |
|
Height |
cm
Element |
Weight | Ope
kgf
Load |
kgf
------------------------------------------------10|
20|
32.5000 |
326.965 |
15.6943 |
20|
30|
32.5000 |
326.965 |
15.6943 |
30|
40|
32.5000 |
326.965 |
15.6943 |
40|
50|
32.5000 |
326.965 |
15.6943 |
50|Sadl|
32.5000 |
326.965 |
15.6943 |
Sadl|
60|
32.5000 |
326.965 |
15.6943 |
50|
60|
32.5000 |
326.965 |
15.6943 |
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FileName : E-2226-------------------------------------------Earthquake Load Calculation :
Step:
10
3:54p Dec 18,2015
60|
70|
32.5000 |
326.965 |
15.6943 |
63
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FileName : E-2226-------------------------------------------Center of Gravity Calculation :
Step:
11
3:54p Dec 18,2015
Shop/Field Installation Options :
Insulation is installed in the
Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles
270.000 cm
Center of Gravity of Insulation
255.796 cm
Center of Gravity of Nozzles
198.446 cm
Center of Gravity of Tubesheet(s)
79.250 cm
Center of Gravity of Tubes
276.500 cm
Center of Gravity of Bare Shell New and Cold
233.562 cm
Center of Gravity of Bare Shell Corroded
229.696 cm
Vessel CG in the Operating Condition
239.410 cm
Vessel CG in the Fabricated (Shop/Empty) Condition
240.430 cm
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis

Total vessel weight (No Liquid)
Twt
Impact weight multiplication factor
Imp
Design lifting weight,
DWT = Imp * Twt
507.00 cm
2580.94 kgf
1.50
3871.41 kgf
Elevation of the Tailing Lug (bottom)
180.00 cm
Elevation of the Lifting Lug (top
390.00 cm
Design Reaction force at the tailing lug
2757.36 kgf
Design Reaction force at the lifting lug
1114.05 kgf
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CG Distance from Tailing Lug
60.43 cm
CG Distance from the Nearer Lifting Lug
60.43 cm
Critical Values:
Max Stress
Elevation
kgf/cm
Allowables
cm
kgf/cm
-----------|-----------|---------------|-----------------------Bending
82.68 |
168.50
1177.55
(UG-23)
Shear
-12.76 |
168.50
984.30
(0.7*S)
-----------|-----------|---------------|------------------------
Forces and Moments at selected elevations (not all analysis points shown):
Distance
cm
Bending Moment
Bending Stress
kgf-m.
Shear Force
kgf/cm
kgf
Shear Stress
kgf/cm
-----------------------------------------------------------------------------0.00
0.0
0.0
-838.8
-5.1
2.50
52.6
1.6
-903.3
-4.4
67.50
629.3
18.7
-1387.3
-6.7
76.00
745.8
22.1
-1871.2
-9.0
84.50
903.5
26.8
-2355.1
-11.4
504.50
39.7
1.5
64.5
0.4
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0702 at elevation 168.5000 cm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
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Step:
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3:54p Dec 18,2015
--- Plot data successfully generated ...----
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FileName : E-2226-------------------------------------------Lifting Lug Calcs : Left Side
Step:
12
3:54p Dec 18,2015
Lifting Lug Calculations: Lug(s) on Left End of Vessel
Input Values:
Lifting Lug Material

Lifting Lug Yield Stress
SA-105
Yield
2531.05 kgf/cm
Total Height of Lifting Lug
150.0000 mm
Thickness of Lifting Lug
16.0000 mm
dh
40.0000 mm
Radius of Semi-Circular Arc of Lifting Lug
45.0000 mm
Height of Lug from bottom to Center of Hole
75.0000 mm
off
230.0000 mm
Lug Fillet Weld Size
tw
6.2500 mm
Length of weld along side of Lifting Lug
wl
273.0000 mm
Length of Weld along Bottom of Lifting Lug
wb
12.5000 mm
Thickness of Collar (if any)
tc
0.0000 mm
Diameter of Collar (if any)
dc
0.0000 mm
Diameter of Hole in Lifting Lug
Offset from Vessel OD to Center of Hole
Impact Factor
Sling Angle from Horizontal
Number of Lugs in Group
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Impfac
1.50
90.0000 deg
1
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Force Along Vessel Axis
Fax
0.00 kgf
Force Normal to Vessel
Fn
2757.36 kgf
Force Tangential to Vessel
Ft
0.00 kgf
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis
Ilc
Weld Group Centroid distance in the Long. Direction
Yll
140.919 mm
Yll_b
136.500 mm
Dist. of Weld Group Centroid from Lug bottom
1710.992 cm**4
Weld Group Inertia about the Longitudinal Axis
Ill
8.626 cm**4
Weld Group Centroid Distance in the Circ. Direction
Ylc
8.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+27572)/((2*(273.0+12.5))*4.4188)
= 109.28 kgf/cm
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (2757 *(75.000 -136.500 )) * 140.919/1710.992 +
(0 *0.000 * 140.919/1710.992 ) +
(0 *0.000 * 8.000/8.626 )
= -139.67 kgf/cm
Total Shear Stress for Combined Loads [St]:
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= Ssll + Sblf
= 109.284 + -139.666
= -30.38 kgf/cm
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 2531 * 1.00
= 1012.42 kgf/cm
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 27572 + 02 )/8.000
= 344.67 kgf/cm
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 2531 * 1.00
= 1012.42 kgf/cm
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 02 + 27572 )/( 16.000 * 40.000 )
= 430.84 kgf/cm
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 2531 * 1.00 , 2277.9 )
= 1898.29 kgf/cm
Bending Stress at the Base of the Lug [Fbs]:
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= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 230.000/(150.000 * 16.0002/6) +
0 * 230.000/(150.0002 * 16.000/6)
= 0.00 kgf/cm
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 0/(150.000 * 16.000 )
= 114.89 kgf/cm
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 114.9
= 114.89 kgf/cm
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 2531 * 1.00 , 1898.3 )
= 1670.49 kgf/cm
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(27572 + 02)/( Pi * 1012 )]
= 13.1676 mm
WRC 107 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
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Input Echo, WRC107 Item
1,
Description: Lift Lug
Diameter Basis for Vessel
Vbasis
ID
Cylindrical or Spherical Vessel
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
650.000
mm
Vessel Thickness
Tv
10.000
mm
37.78
Design Temperature
Attachment Type
Type
Rectangular
Parameter C11
C11
25.00
mm
Parameter C22
C22
100.00
mm
Thickness of Reinforcing Pad
Tpad
10.000
mm
Pad Parameter C11P
C11p
100.000
mm
Pad Parameter C22P
C22p
200.000
mm
Dp
0.000

Include Pressure Thrust
kgf/cm
No
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
-2757.4
kgf
Longitudinal Shear
(SUS)
Vl
0.0
kgf
Circumferential Shear
(SUS)
Vc
0.0
kgf
Circumferential Moment
(SUS)
Mc
0.0
kgf-m.
Longitudinal Moment
(SUS)
Ml
0.0
kgf-m.
Torsional Moment
(SUS)
Mt
0.0
kgf-m.
71
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Use Interactive Control
No
WRC107 Version
Version
March
1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
WRC 107 Stress Calculation for SUStained loads:

Radial Load
-2757.4
kgf
VC
0.0
kgf
Longitudinal Shear
VL
0.0
kgf
MC
0.0
kgf-m.
Longitudinal Moment
ML
0.0
kgf-m.
Torsional Moment
MT
0.0
kgf-m.
Dimensionless Parameters used :
Gamma =
16.75
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.110
4C
3.124
(A,B)
N(PHI) / ( P/Rm )
0.110
3C
2.925
(C,D)
M(PHI) / ( P )
0.066
2C1
0.169
(A,B)
M(PHI) / ( P )
0.066
1C
0.202
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.059
3A
0.160
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.077
1A
0.103
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.094
3B
1.167
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.084
1B
0.057
(A,B,C,D)
* Beta) )
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N(x)
/ ( P/Rm )
0.090
3C
3.070
(A,B)
N(x)
/ ( P/Rm )
0.090
4C
3.213
(C,D)
M(x)
/ ( P )
0.093
1C1
0.172
(A,B)
M(x)
/ ( P )
0.093
2C
0.133
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.059
4A
0.211
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.108
2A
0.058
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.094
4B
0.300
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.116
2B
0.084
(A,B,C,D)
* Beta) )
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
128
128
128
128
120
120
120
120
Circ. Bend. P
697
-697
697
-697
834
-834
834
-834
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
Circ. Bend. ML |
|
Tot. Circ. Str.|
825.8 -568.7
825.8 -568.7
955.0 -714.3
955.0 -714.3
-----------------------------------------------------------------------Long. Memb. P
126
126
126
126
132
132
132
132
Long. Bend. P
711
-711
711
-711
551
-551
551
-551
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Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
|
Tot. Long. Str.|
837.8 -585.1
837.8 -585.1
683.5 -419.0
683.5 -419.0
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. | 837.84 585.12 837.84 585.12 955.01 714.26 955.01 714.26
------------------------------------------------------------------------
Gamma =
33.00
Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.283
4C
3.998
(A,B)
N(PHI) / ( P/Rm )
0.283
3C
2.144
(C,D)
M(PHI) / ( P )
0.197
2C1
0.041
(A,B)
M(PHI) / ( P )
0.197
1C
0.071
(C,D)
0.191
3A
1.326
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.207
1A
0.080
(A,B,C,D)
0.241
3B
3.167
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.224
1B
0.024
(A,B,C,D)
* Beta) )
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N(x)
/ ( P/Rm )
0.243
3C
2.550
(A,B)
N(x)
/ ( P/Rm )
0.243
4C
4.316
(C,D)
M(x)
/ ( P )
0.250
1C1
0.055
(A,B)
M(x)
/ ( P )
0.250
2C
0.032
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.191
4A
2.356
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.255
2A
0.033
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.241
4B
1.361
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.267
2B
0.030
(A,B,C,D)
* Beta) )
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
334
334
334
334
179
179
179
179
Circ. Bend. P
674
-674
674
-674
1179
-1179
1179
-1179
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
Circ. Bend. ML |
1008
-340
1008
-340
1358
-999
1358
-999
|
Tot. Circ. Str.|
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-----------------------------------------------------------------------Long. Memb. P
213
213
213
213
360
360
360
360
Long. Bend. P
912
-912
912
-912
524
-524
524
-524
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
1125
-699
1125
-699
885
-163
885
-163
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
1125
699
1125
699
1358
999
1358
999
------------------------------------------------------------------------
WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
128
128
128
128
120
120
120
120
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Circ. Q
(SUS) |
697
-697
697
-697
834
-834
834
-834
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
126
126
126
126
132
132
132
132
Long. Q
711
-711
711
-711
551
-551
551
-551
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
128.6
128.6
128.6
128.6
132.2
132.2
132.2
132.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
837.8
585.1
837.8
585.1
955.0
714.3
955.0
714.3
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
1241.39
Passed
Pm+Pl (SUS)
132.23
1862.08
Passed
Pm+Pl+Q (TOTAL)|
955.01
3971.29
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
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Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
334
334
334
334
179
179
179
179
Circ. Q
674
-674
674
-674
1179
-1179
1179
-1179
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
213
213
213
213
360
360
360
360
Long. Q
912
-912
912
-912
524
-524
524
-524
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
334.0
334.0
334.0
334.0
360.6
360.6
360.6
360.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1125
699
1125
699
1358
999
1358
999
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
1241.39
Passed
Pm+Pl (SUS)
360.64
1862.08
Passed
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Pm+Pl+Q (TOTAL)|
1358.33
3971.29
Passed
------------------------------------------------------------------------
79
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FileName : E-2226-------------------------------------------Lifting Lug Calcs : Right Side
Step:
13
3:54p Dec 18,2015
Lifting Lug Calculations: Lug(s) on Right End of Vessel
Input Values:
Lifting Lug Material

Lifting Lug Yield Stress
SA-105
Yield
2531.05 kgf/cm
Total Height of Lifting Lug
150.0000 mm
Thickness of Lifting Lug
16.0000 mm
dh
40.0000 mm
Radius of Semi-Circular Arc of Lifting Lug
45.0000 mm
Height of Lug from bottom to Center of Hole
75.0000 mm
off
230.0000 mm
Lug Fillet Weld Size
tw
6.2500 mm
Length of weld along side of Lifting Lug
wl
273.0000 mm
Length of Weld along Bottom of Lifting Lug
wb
12.5000 mm
Thickness of Collar (if any)
tc
0.0000 mm
Diameter of Collar (if any)
dc
0.0000 mm
Diameter of Hole in Lifting Lug
Offset from Vessel OD to Center of Hole
Impact Factor
Sling Angle from Horizontal
Number of Lugs in Group
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Impfac
1.50
90.0000 deg
1
80
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Force Along Vessel Axis
Fax
0.00 kgf
Force Normal to Vessel
Fn
1114.05 kgf
Force Tangential to Vessel
Ft
0.00 kgf
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis
Ilc
Weld Group Centroid distance in the Long. Direction
Yll
140.919 mm
Yll_b
136.500 mm
Dist. of Weld Group Centroid from Lug bottom
1710.992 cm**4
Weld Group Inertia about the Longitudinal Axis
Ill
8.626 cm**4
Weld Group Centroid Distance in the Circ. Direction
Ylc
8.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+11142)/((2*(273.0+12.5))*4.4188)
= 44.15 kgf/cm
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (1114 *(75.000 -136.500 )) * 140.919/1710.992 +
(0 *0.000 * 140.919/1710.992 ) +
(0 *0.000 * 8.000/8.626 )
= -56.43 kgf/cm
Total Shear Stress for Combined Loads [St]:
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= Ssll + Sblf
= 44.154 + -56.429
= -12.27 kgf/cm
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 2531 * 1.00
= 1012.42 kgf/cm
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 11142 + 02 )/8.000
= 139.26 kgf/cm
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 2531 * 1.00
= 1012.42 kgf/cm
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 02 + 11142 )/( 16.000 * 40.000 )
= 174.07 kgf/cm
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 2531 * 1.00 , 2277.9 )
= 1898.29 kgf/cm
Bending Stress at the Base of the Lug [Fbs]:
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= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 230.000/(150.000 * 16.0002/6) +
0 * 230.000/(150.0002 * 16.000/6)
= 0.00 kgf/cm
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 0/(150.000 * 16.000 )
= 46.42 kgf/cm
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 46.4
= 46.42 kgf/cm
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 2531 * 1.00 , 1898.3 )
= 1670.49 kgf/cm
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(11142 + 02)/( Pi * 1012 )]
= 8.3697 mm
WRC 107 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
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Input Echo, WRC107 Item
1,
Description: Lift Lug
Diameter Basis for Vessel
Vbasis
ID
Cylindrical or Spherical Vessel
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
650.000
mm
Vessel Thickness
Tv
10.000
mm
37.78
Design Temperature
Attachment Type
Type
Rectangular
Parameter C11
C11
25.00
mm
Parameter C22
C22
100.00
mm
Thickness of Reinforcing Pad
Tpad
10.000
mm
Pad Parameter C11P
C11p
100.000
mm
Pad Parameter C22P
C22p
200.000
mm
Dp
0.000

Include Pressure Thrust
kgf/cm
No
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
-1114.0
kgf
Longitudinal Shear
(SUS)
Vl
0.0
kgf
(SUS)
Vc
0.0
kgf
(SUS)
Mc
0.0
kgf-m.
Longitudinal Moment
(SUS)
Ml
0.0
kgf-m.
Torsional Moment
(SUS)
Mt
0.0
kgf-m.
84
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Step:
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3:54p Dec 18,2015
Use Interactive Control
No
WRC107 Version
Version
March
1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
WRC 107 Stress Calculation for SUStained loads:

Radial Load
-1114.0
kgf
VC
0.0
kgf
Longitudinal Shear
VL
0.0
kgf
MC
0.0
kgf-m.
Longitudinal Moment
ML
0.0
kgf-m.
Torsional Moment
MT
0.0
kgf-m.
Gamma =
16.75
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.110
4C
3.124
(A,B)
N(PHI) / ( P/Rm )
0.110
3C
2.925
(C,D)
M(PHI) / ( P )
0.066
2C1
0.169
(A,B)
M(PHI) / ( P )
0.066
1C
0.202
(C,D)
0.059
3A
0.160
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.077
1A
0.103
(A,B,C,D)
0.094
3B
1.167
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.084
1B
0.057
(A,B,C,D)
* Beta) )
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N(x)
/ ( P/Rm )
0.090
3C
3.070
(A,B)
N(x)
/ ( P/Rm )
0.090
4C
3.213
(C,D)
M(x)
/ ( P )
0.093
1C1
0.172
(A,B)
M(x)
/ ( P )
0.093
2C
0.133
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.059
4A
0.211
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.108
2A
0.058
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.094
4B
0.300
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.116
2B
0.084
(A,B,C,D)
* Beta) )
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
51
51
51
51
48
48
48
48
Circ. Bend. P
281
-281
281
-281
337
-337
337
-337
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
Circ. Bend. ML |
|
Tot. Circ. Str.|
333.7 -229.8
333.7 -229.8
385.9 -288.6
385.9 -288.6
-----------------------------------------------------------------------Long. Memb. P
51
51
51
51
53
53
53
53
Long. Bend. P
287
-287
287
-287
222
-222
222
-222
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Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
|
Tot. Long. Str.|
338.5 -236.4
338.5 -236.4
276.1 -169.3
276.1 -169.3
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. | 338.51 236.41 338.51 236.41 385.85 288.58 385.85 288.58
------------------------------------------------------------------------
Gamma =
33.00
Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.283
4C
3.998
(A,B)
N(PHI) / ( P/Rm )
0.283
3C
2.144
(C,D)
M(PHI) / ( P )
0.197
2C1
0.041
(A,B)
M(PHI) / ( P )
0.197
1C
0.071
(C,D)
0.191
3A
1.326
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.207
1A
0.080
(A,B,C,D)
0.241
3B
3.167
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.224
1B
0.024
(A,B,C,D)
* Beta) )
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N(x)
/ ( P/Rm )
0.243
3C
2.550
(A,B)
N(x)
/ ( P/Rm )
0.243
4C
4.316
(C,D)
M(x)
/ ( P )
0.250
1C1
0.055
(A,B)
M(x)
/ ( P )
0.250
2C
0.032
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.191
4A
2.356
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.255
2A
0.033
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.241
4B
1.361
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.267
2B
0.030
(A,B,C,D)
* Beta) )
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
134
134
134
134
72
72
72
72
Circ. Bend. P
272
-272
272
-272
476
-476
476
-476
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
Circ. Bend. ML |
|
Tot. Circ. Str.|
407.4 -137.5
407.4 -137.5
548.8 -404.0
548.8 -404.0
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-----------------------------------------------------------------------Long. Memb. P
86
86
86
86
145
145
145
145
Long. Bend. P
368
-368
368
-368
211
-211
211
-211
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
454.9 -282.7
357.6
-66.2
357.6
-66.2
|
Tot. Long. Str.|
454.9 -282.7
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. | 454.87 282.69 454.87 282.69 548.80 404.02 548.80 404.02
------------------------------------------------------------------------
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
51
51
51
51
48
48
48
48
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Circ. Q
(SUS) |
281
-281
281
-281
337
-337
337
-337
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
51
51
51
51
53
53
53
53
287
-287
287
-287
222
-222
222
-222
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
52.0
52.0
52.0
52.0
53.4
53.4
53.4
53.4
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
338.5
236.4
338.5
236.4
385.9
288.6
385.9
288.6
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
1241.39
Passed
Pm+Pl (SUS)
53.43
1862.08
Passed
Pm+Pl+Q (TOTAL)|
385.85
3971.29
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
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Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
134
134
134
134
72
72
72
72
Circ. Q
272
-272
272
-272
476
-476
476
-476
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
86
86
86
86
145
145
145
145
368
-368
368
-368
211
-211
211
-211
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
135.0
135.0
135.0
135.0
145.7
145.7
145.7
145.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
454.9
282.7
454.9
282.7
548.8
404.0
548.8
404.0
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
1241.39
Passed
Pm+Pl (SUS)
145.71
1862.08
Passed
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Pm+Pl+Q (TOTAL)|
548.80
3971.29
Passed
------------------------------------------------------------------------
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FileName : E-2226-------------------------------------------Horizontal Vessel Analysis (Ope.) :
Step:
14
3:54p Dec 18,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius
Rm
330.80
mm
Stiffened Vessel Length per 4.15.6
422.50
cm
Distance from Saddle to Vessel tangent
400.00
mm
Saddle Width
200.00
mm
theta
120.00
degrees
b1
300.00
mm
theta1
130.00
degrees
Wear Plate Thickness
tr
10.0
Wear Plate Allowable Stress
Sr
970.24
kgf/cm
Shell Allowable Stress used in Calculation
1241.39
kgf/cm
Head Allowable Stress used in Calculation
1241.39
kgf/cm
Saddle Bearing Angle
Wear Plate Width

Wear Plate Bearing Angle
Circumferential Efficiency in Plane of Saddle
1.00
Circumferential Efficiency at Mid-Span
1.00
Saddle Force Q, Operating Case
Horizontal Vessel Analysis Results:
2409.94
Actual
mm
kgf
Allowable
------------------------------------------------------------------Long. Stress at Top
of Midspan
141.06
1241.39
kgf/cm
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Long. Stress at Bottom of Midspan
252.75
1241.39
kgf/cm
Long. Stress at Top
of Saddles
216.41
1241.39
kgf/cm
Long. Stress at Bottom of Saddles
186.09
1241.39
kgf/cm
Tangential Shear in Shell
82.31
993.11
kgf/cm
Circ. Stress at Horn of Saddle
85.82
1551.73
kgf/cm
7.73
1241.39
kgf/cm
Circ. Compressive Stress in Shell
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 562.4/2 + 0 ) * 700.0000/572.9625
= 1030.6 kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 49.80 , 0.00 , 0 ) * 700.0000/2800.0000
= 12.5 kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 125.55 , 0.00 , 0 ) * 700.0000/2800.0000
= 31.4 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 125/2 + 0 ) * 700.0000/572.9625
= 230.1 kgf
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Load Combination Results for Q + Wind or Seismic [Q]:
= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1379 + Max( 12 , 1030 , 31 , 230 )
= 2409.9 kgf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight)
2474.40
kgf
Transverse Shear Load Saddle
281.18
kgf
Longitudinal Shear Load Saddle
125.55
kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0449
K7P = 0.0449
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -2409*40.00[1-(1-40.00/422.50+(33.080-0.000)/
(2*40.00*422.50))/(1+(4*0.00)/(3*422.50))]
= -60.1 kgf-m.
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[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 2409*422/4(1+2(33-0)/(422))/(1+(4*0)/
(3*422))-4*40/422
= 1612.7 kgf-m.
Longitudinal Stress at Top of Shell (4.15.6)
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 10.00 * 330.800/(2*8.400 ) - 1612.7/(pi*330.8*8.400 )
= 141.06 kgf/cm
Longitudinal Stress at Bottom of Shell (4.15.7)
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 10.00 * 330.800/(2 * 8.400 ) + 1612.7/(pi * 330.8 * 8.400 )
= 252.75 kgf/cm
Longitudinal Stress at Top of Shell at Support (4.15.10)
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 10.00*330.800/(2*8.400)--60.1/(0.1066*pi*330.8*8.400)
= 216.41 kgf/cm
Longitudinal Stress at Bottom of Shell at Support (4.15.11)
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 10.00*330.800/(2*8.400)+-60.1/(0.1923*pi*330.8*8.400)
= 186.09 kgf/cm
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 2409 ( 422.50 - 2 * 40.00 )/(422.50 + ( 4 * 0.00/3))
= 1953.6 kgf
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Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1953.62/( 330.8000 * 8.4000 )
= 82.31 kgf/cm
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 330.800 * 8.400 )
= 41.117 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2409 * 0.1/( 8.400 * ( 200.00 + 41.12 + 41.12 ) )
= -7.73 kgf/cm
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 200.00 + 1.56 * sqrt( 330.800 * 8.400 ), 2 * 40.000 )

= 282.23 mm
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 970.237/1241.385 , 1 )
= 0.7816
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 2409 * 0.1/( 282.233 ( 8.400 + 0.782 * 10.000 ) )
= -4.00 kgf/cm
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Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.27) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr))
= -2409/(4(8.400 + 0.782 * 10.000 )282.233 ) 3 * 0.053 * 2409/(2(8.400 + 0.782 * 10.000 ))
= -85.82 kgf/cm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.135E-04 * 2800.000 * ( 350.0 - 21.1 )
= 12.470 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
600.0000
mm
Baseplate Thickness
Bpthk
12.0000
mm
Baseplate Width
Bpwid
200.0000
mm
Number of Ribs ( inc. outside ribs )
Nribs
Rib Thickness
Ribtk
10.0000
mm
Web Thickness
Webtk
10.0000
mm
Webloc
Side
Web Location
Moment of Inertia of Saddle - Lateral Direction
AY
Io
4.
32.
13467.
8.
13.
30.
40200.
56.
Web
156.
27.
427552.
8383.
BasePlate
299.
24.
717600.
21459.
Totals
472.
114.
1198819.
29906.
Shell
Wearplate
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Value
Value
Value
C1 = Sumof(Ay)/Sumof(A)
I = Sumof(Io) - C1*Sumof(Ay)
As = Sumof(A) - Ashell
106.
17246.
81.
mm
cm**4
cm
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) =
0.2035
Fh = K1 * Q = 0.2035 * 2409.936 = 490.4743 kgf
Tension Stress, St = ( Fh/As )
6.0211
kgf/cm
Allowed Stress, Sa = 0.6 * Yield Str =
1468.0079
kgf/cm
= B - R*Sin(theta) / theta
361.5040
mm
177.3086
kgf-m.
) =
10.8570
kgf/cm
Allowed Stress, Sa = 2/3 * Yield Str =
1631.1200
kgf/cm
Bending Moment, M
= Fh * d
Bending Stress, Sb = ( M * C1 / I
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))
= ( 3 * (2409 + 64 ) * 200.00/( 2 * 600.000 * 1631.120 ))
= 8.709 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 600.0000 - 25.4 )/( 3 - 1 ) = 287.3000 mm
Baseplate Pressure Area [Ap]:
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= e * Bpwid / 2
= 287.3000 * 200.0000/2 = 287.3000 cm
Axial Load [P]:

= Ap * Bp
= 287.3 * 2.01 = 577.0 kgf
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 200.000 - 25.4 - 10.000 ) * 10.000 + 287.3000/2 * 10.000
= 30.825 cm
Compressive Stress [Sc]:

= P/Ar
= 577.0/30.8250 = 18.7179 kgf/cm
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y
AY
Rib
92.3
17.7
163647.9
270.7
547.6
Web
5.0
14.4
7182.5
334.1
2.4
53.2
32.1
170830.4
604.8
550.0
Values
Ay
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 125.6/( 2 * 600.00 ) * 287.300 * 464.10/2
= 6.975 kgf-m.
KL/R < Cc ( 7.5826 < 128.2550 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Io
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Sca = ( 1-( 7.58 )/(2 * 128.25 )) * 2446/
( 5/3+3*(7.58 )/(8* 128.25 )-( 7.58)/(8*128.25)
Sca = 1446.23 kgf/cm
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 18.72/1446.23 + (6.98/9.514 )/1631.12
Check = 0.02
Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction
Y
AY
Rib
92.3
16.5
151925.8
507.0
443.6
Web
5.0
28.7
14365.0
290.5
2.4
36.8
45.2
166290.8
797.5
446.0
Values
Ay
KL/R < Cc ( 5.4636 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 5.46 )/(2 * 128.25 )) * 2446/
( 5/3+3*(5.46 )/(8* 128.25 )-( 5.46)/(8*128.25)
AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = 25.54/1452.76 + ( 8.62/14.244 )/1631.12
Check = 0.02
Input Data for Base Plate Bolting Calculations:
Io
101
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Total Number of Bolts per BasePlate

Total Number of Bolts in Tension/Baseplate
Nbolts
Nbt
Bolt Material Specification

Bolt Allowable Stress
Bolt Corrosion Allowance
Distance from Bolts to Edge
Thread Series
BasePlate Allowable Stress
SA-193 B7
Stba
1757.68
Bca
0.0000
mm
Edgedis
50.0126
mm
Bnd
20.0000
mm
Series
kgf/cm
TEMA Metric
970.24
kgf/cm
BltArea
2.1705
cm
Saddle Load QO (Weight)
QO
1443.8
kgf
Saddle Load QL (Wind/Seismic contribution)
QL
31.4
kgf
Maximum Transverse Force
Ft
281.2
kgf
Maximum Longitudinal Force
Fl
125.6
kgf
Area Available in a Single Bolt
Saddle Bolted to Steel Foundation
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 125.55/(1757.68 * 2.00 )
= 0.0357 cm
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:
No
102
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= B * Ft + Sum of X Moments
= 700.00 * 281.18 + 0.00
= 196.83 kgf-m.
Eccentricity (e):
= Rmom / QO
= 196.83/1443.82
= 136.32 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 600.00/2 - 50.01
= 249.99 mm
Modular Ratio Of Steel/Concrete (n1):

= ES / EC
= 2074056/219499.77
= 9.45
K1 = 3 (e - 0.5 * Bplen)
= 3 (136.32 - 0.5*600.00 )
= -491.03 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 9.45 * 4.34/200.00 * (249.99 + 136.32 )
= 47537.57 mm
K3 = -K2 * (0.5 * Bplen + f)

= -47537.57 * (0.5 * 600.00 + 249.99 )
= -26145061.87 mm
103
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Iteratively Solving for the Effective Bearing Length:
Y + K1 * Y + K2 * Y + K3 = 0
Y + -491.03 * Y + 47537.57 * Y + -0.3E+08 = 0
Y
= 500.43 mm
Num = (Bplen / 2 - Y / 3 - e)
= (600.00/2 - 500.43/3 - 136.32 )
= -3.14
Denom = (Bplen / 2 - Y / 3 + f)
= (600.00/2 - 500.43/3 + 249.99 )
= 383.18
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 1443.82 * -3.14/383.18
= 11.81 kgf
Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= 11.81/( 1757.68 * 2.00 )
= 0.0034 cm
Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.0357 , 0.0034 ]
= 0.0357 cm
Baseplate Thickness Calculation per D. Moss:
104
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Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
= 2 * (1443.82 + 11.81 )/(500.43 * 600.00 )
= 0.97 kgf/cm
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (600.00 - 549.20 )/2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 11.81 * 2.54
= 0.30 kgf-m.
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 0.97 * (500.43 - 25.40 )/500.43
= 0.92 kgf/cm
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 200.00/6) * (0.92 + 2 * 0.97 )
= 0.61 kgf-m.
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(0.30 ,0.61/(200.00 * 1455.35 ))
= 1.1259 mm
105
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ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Vessel Mean Radius
Rm
330.80
mm
422.50
cm
400.00
mm
Saddle Width
200.00
mm
theta
120.00
degrees
b1
300.00
mm
theta1
130.00
degrees
tr
10.0
Sr
970.24
Inside Depth of Head
h2
16.41
Wear Plate Width

mm
kgf/cm
cm
1241.39
kgf/cm
1310.01
kgf/cm
1.00
1.00
Saddle Force Q, Operating Case
2138.02
Actual
kgf
Allowable
-------------------------------------------------------------------
106
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Long. Stress at Top
of Midspan
151.48
1241.39
kgf/cm
242.33
1241.39
kgf/cm
Long. Stress at Top
of Saddles
229.14
1241.39
kgf/cm
179.04
1241.39
kgf/cm
69.43
993.11
kgf/cm
76.14
1551.73
kgf/cm
6.86
1241.39
kgf/cm

= 3.00 * ( 562.4/2 + 0 ) * 700.0000/572.9625
= 1030.6 kgf

= Max( 49.80 , 0.00 , 0 ) * 700.0000/2800.0000
= 12.5 kgf

= Max( 125.55 , 0.00 , 0 ) * 700.0000/2800.0000
= 31.4 kgf

= 3.00 * ( 125/2 + 0 ) * 700.0000/572.9625
= 230.1 kgf
107
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= 1107 + Max( 12 , 1030 , 31 , 230 )
= 2138.0 kgf

2202.48
kgf
281.18
kgf
125.55
kgf

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0449
K7P = 0.0449
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -2138*40.00[1-(1-40.00/422.50+(33.080-16.410)/
(2*40.00*422.50))/(1+(4*16.41)/(3*422.50))]
= -99.2 kgf-m.
108
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[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 2138*422/4(1+2(33-16)/(422))/(1+(4*16)/
(3*422))-4*40/422
= 1311.7 kgf-m.
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 10.00 * 330.800/(2*8.400 ) - 1311.7/(pi*330.8*8.400 )
= 151.48 kgf/cm
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 10.00 * 330.800/(2 * 8.400 ) + 1311.7/(pi * 330.8 * 8.400 )
= 242.33 kgf/cm
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 10.00*330.800/(2*8.400)--99.2/(0.1066*pi*330.8*8.400)
= 229.14 kgf/cm
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 10.00*330.800/(2*8.400)+-99.2/(0.1923*pi*330.8*8.400)
= 179.04 kgf/cm

= Q(L-2a)/(L+(4*h2/3))
= 2138 ( 422.50 - 2 * 40.00 )/(422.50 + ( 4 * 16.41/3))
109
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= 1647.8 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 1647.85/( 330.8000 * 8.4000 )
= 69.43 kgf/cm

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 330.800 * 8.400 )
= 41.117 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2138 * 0.1/( 8.400 * ( 200.00 + 41.12 + 41.12 ) )
= -6.86 kgf/cm

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 200.00 + 1.56 * sqrt( 330.800 * 8.400 ), 2 * 40.000 )

= 282.23 mm

= min( Sr/S, 1 )
= min( 970.237/1241.385 , 1 )
= 0.7816

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 2138 * 0.1/( 282.233 ( 8.400 + 0.782 * 10.000 ) )
110
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= -3.55 kgf/cm

= -2138/(4(8.400 + 0.782 * 10.000 )282.233 ) 3 * 0.053 * 2138/(2(8.400 + 0.782 * 10.000 ))
= -76.14 kgf/cm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
600.0000
mm
Baseplate Thickness
Bpthk
12.0000
mm
Baseplate Width
Bpwid
200.0000
mm
Nribs
Rib Thickness
Ribtk
10.0000
mm
Web Thickness
Webtk
10.0000
mm
Webloc
Side
Web Location
AY
Io
4.
32.
13467.
8.
13.
30.
40200.
56.
Web
156.
27.
427552.
8383.
BasePlate
299.
24.
717600.
21459.
Totals
472.
114.
1198819.
29906.
Shell
Wearplate
Value
Value
Value
106.
17246.
81.
mm
cm**4
cm
111
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Step:
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3:54p Dec 18,2015
0.2035
Fh = K1 * Q = 0.2035 * 2138.017 = 435.1328 kgf
5.3417
kgf/cm
1468.0079
kgf/cm
361.5040
mm
157.3024
kgf-m.
) =
9.6320
kgf/cm
1631.1200
kgf/cm
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (2138 + 64 ) * 200.00/( 2 * 600.000 * 1631.120 ))
= 8.217 mm

= ( 600.0000 - 25.4 )/( 3 - 1 ) = 287.3000 mm

= e * Bpwid / 2
= 287.3000 * 200.0000/2 = 287.3000 cm
112
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Axial Load [P]:
= Ap * Bp
= 287.3 * 1.78 = 511.9 kgf

= ( 200.000 - 25.4 - 10.000 ) * 10.000 + 287.3000/2 * 10.000
= 30.825 cm

= P/Ar
= 511.9/30.8250 = 16.6059 kgf/cm

Y
AY
Rib
92.3
17.7
163647.9
270.7
547.6
Web
5.0
14.4
7182.5
334.1
2.4
53.2
32.1
170830.4
604.8
550.0
Values
Ay

= Fl /( 2 * Bplen ) * e * rl / 2
= 125.6/( 2 * 600.00 ) * 287.300 * 464.10/2
= 6.975 kgf-m.
KL/R < Cc ( 7.5826 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 7.58 )/(2 * 128.25 )) * 2446/
( 5/3+3*(7.58 )/(8* 128.25 )-( 7.58)/(8*128.25)
Io
113
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Step:
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3:54p Dec 18,2015

Check = 16.61/1446.23 + (6.98/9.514 )/1631.12
Check = 0.02

Y
AY
Rib
92.3
16.5
Web
5.0
36.8
Values
Ay
Io
151925.8
507.0
443.6
28.7
14365.0
290.5
2.4
45.2
166290.8
797.5
446.0
KL/R < Cc ( 5.4636 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 5.46 )/(2 * 128.25 )) * 2446/
( 5/3+3*(5.46 )/(8* 128.25 )-( 5.46)/(8*128.25)

Check = 22.65/1452.76 + ( 8.62/14.244 )/1631.12
Check = 0.02

Nbolts
Nbt
114
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Thread Series
SA-193 B7
Stba
1757.68
Bca
0.0000
mm
Edgedis
50.0126
mm
Bnd
20.0000
mm
Series
kgf/cm
TEMA Metric
970.24
kgf/cm
BltArea
2.1705
cm
QO
1171.9
kgf
QL
31.4
kgf
Ft
281.2
kgf
Fl
125.6
kgf


= 125.55/(1757.68 * 2.00 )
= 0.0357 cm

= 700.00 * 281.18 + 0.00
= 196.83 kgf-m.
No
115
EMERGENCY COOLER
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Step:
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Eccentricity (e):
= Rmom / QO
= 196.83/1171.90
= 167.96 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 600.00/2 - 50.01
= 249.99 mm
Modular Ratio Of Steel/Concrete (n1):

= ES / EC
= 2074056/219499.77
= 9.45
K1 = 3 (e - 0.5 * Bplen)
= 3 (167.96 - 0.5*600.00 )
= -396.13 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 9.45 * 4.34/200.00 * (249.99 + 167.96 )
= 51429.99 mm
K3 = -K2 * (0.5 * Bplen + f)

= -51429.99 * (0.5 * 600.00 + 249.99 )
= -28285846.79 mm
Iteratively Solving for the Effective Bearing Length:

Y + K1 * Y + K2 * Y + K3 = 0
Y + -396.13 * Y + 51429.99 * Y + -0.3E+08 = 0
116
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Y
= 429.66 mm
Num = (Bplen / 2 - Y / 3 - e)
= (600.00/2 - 429.66/3 - 167.96 )
= -11.17
Denom = (Bplen / 2 - Y / 3 + f)
= (600.00/2 - 429.66/3 + 249.99 )
= 406.77
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 1171.90 * -11.17/406.77
= 32.19 kgf
Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= 32.19/( 1757.68 * 2.00 )
= 0.0092 cm

= max[0.0000 , 0.0357 , 0.0092 ]
= 0.0357 cm
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
117
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= 2 * (1171.90 + 32.19 )/(429.66 * 600.00 )
= 0.93 kgf/cm
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (600.00 - 549.20 )/2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 32.19 * 2.54
= 0.82 kgf-m.
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 0.93 * (429.66 - 25.40 )/429.66
= 0.88 kgf/cm
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 200.00/6) * (0.88 + 2 * 0.93 )
= 0.59 kgf-m.
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(0.82 ,0.59/(200.00 * 1455.35 ))
= 1.2983 mm
118
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FileName : E-2226-------------------------------------------Horizontal Vessel Analysis (Test) :
Step:
15
3:54p Dec 18,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Vessel Mean Radius
Rm
330.00
mm
422.50
cm
400.00
mm
Saddle Width
200.00
mm
theta
120.00
degrees
b1
300.00
mm
theta1
130.00
degrees
tr
10.0
Sr
970.24
kgf/cm
1406.14
kgf/cm
1406.14
kgf/cm
Wear Plate Width

1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
2635.07
Actual
mm
kgf
Allowable
of Midspan
179.25
1406.14
kgf/cm
119
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282.32
1406.14
kgf/cm
Long. Stress at Top
of Saddles
248.83
1406.14
kgf/cm
220.78
1406.14
kgf/cm
75.78
1124.91
kgf/cm
86.60
1757.68
kgf/cm
6.92
1406.14
kgf/cm

= 3.00 * ( 185.6/2 + 0 ) * 700.0000/571.5768
= 340.9 kgf

= Max( 49.80 , 0.00 , 0 ) * 700.0000/2800.0000
= 4.1 kgf

= Max( 12.56 , 0.00 , 0 ) * 700.0000/2800.0000
= 3.1 kgf

= 3.00 * ( 12/2 + 0 ) * 700.0000/571.5768
= 23.1 kgf
120
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Step:
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3:54p Dec 18,2015
= 2294 + Max( 4 , 340 , 3 , 23 )
= 2635.1 kgf

2699.54
kgf
92.79
kgf
16.44
kgf
Hydrostatic Test Pressure at center of Vessel:
13.987 kgf/cm

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0449
K7P = 0.0449
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -2635*40.00[1-(1-40.00/422.50+(33.000-0.000)/
(2*40.00*422.50))/(1+(4*0.00)/(3*422.50))]
121
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Step:
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= -65.8 kgf-m.
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 2635*422/4(1+2(33-0)/(422))/(1+(4*0)/
(3*422))-4*40/422
= 1763.2 kgf-m.
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 13.99 * 330.000/(2*10.000 ) - 1763.2/(pi*330.0*10.000 )
= 179.25 kgf/cm
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 13.99 * 330.000/(2 * 10.000 ) + 1763.2/(pi * 330.0 * 10.000 )
= 282.32 kgf/cm
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 13.99*330.000/(2*10.000)--65.8/(0.1066*pi*330.0*10.000)
= 248.83 kgf/cm
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 13.99*330.000/(2*10.000)+-65.8/(0.1923*pi*330.0*10.000)
= 220.78 kgf/cm

= Q(L-2a)/(L+(4*h2/3))
122
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Step:
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3:54p Dec 18,2015
= 2635 ( 422.50 - 2 * 40.00 )/(422.50 + ( 4 * 0.00/3))
= 2136.1 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 2136.13/( 330.0000 * 10.0000 )
= 75.78 kgf/cm

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 330.000 * 10.000 )
= 44.808 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2635 * 0.1/( 10.000 * ( 200.00 + 44.81 + 44.81 ) )
= -6.92 kgf/cm

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 200.00 + 1.56 * sqrt( 330.000 * 10.000 ), 2 * 40.000 )

= 289.62 mm

= min( Sr/S, 1 )
= min( 970.237/1406.140 , 1 )
= 0.6900

= -K5 * Q * k / ( B1( t + eta * tr ) )
123
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3:54p Dec 18,2015
= -0.7603 * 2635 * 0.1/( 289.615 ( 10.000 + 0.690 * 10.000 ) )
= -4.09 kgf/cm

= -2635/(4(10.000 + 0.690 * 10.000 )289.615 ) 3 * 0.053 * 2635/(2(10.000 + 0.690 * 10.000 ))
= -86.60 kgf/cm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
600.0000
mm
Baseplate Thickness
Bpthk
12.0000
mm
Baseplate Width
Bpwid
200.0000
mm
Nribs
Rib Thickness
Ribtk
10.0000
mm
Web Thickness
Webtk
10.0000
mm
Webloc
Side
Web Location
AY
Io
5.
39.
19447.
13.
15.
30.
45000.
70.
Web
156.
27.
427245.
8382.
BasePlate
299.
24.
717600.
21459.
Totals
475.
120.
1209292.
29924.
Shell
Wearplate
Value
Value
Value
101.
17757.
81.
mm
cm**4
cm
124
EMERGENCY COOLER
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Step:
15
3:54p Dec 18,2015
0.2035
Fh = K1 * Q = 0.2035 * 2635.074 = 536.2949 kgf
6.5965
kgf/cm
1468.0079
kgf/cm
361.2272
mm
193.7245
kgf-m.
) =
10.9765
kgf/cm
1631.1200
kgf/cm
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (2635 + 64 ) * 200.00/( 2 * 600.000 * 1631.120 ))
= 9.097 mm

= ( 600.0000 - 25.4 )/( 3 - 1 ) = 287.3000 mm

= e * Bpwid / 2
= 287.3000 * 200.0000/2 = 287.3000 cm
125
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Axial Load [P]:
= Ap * Bp
= 287.3 * 2.20 = 630.9 kgf

= ( 200.000 - 25.4 - 10.000 ) * 10.000 + 287.3000/2 * 10.000
= 30.825 cm

= P/Ar
= 630.9/30.8250 = 20.4666 kgf/cm

Y
AY
Rib
92.3
17.7
163647.9
270.7
547.6
Web
5.0
14.4
7182.5
334.1
2.4
53.2
32.1
170830.4
604.8
550.0
Values
Ay

= Fl /( 2 * Bplen ) * e * rl / 2
= 16.4/( 2 * 600.00 ) * 287.300 * 462.50/2
= 0.910 kgf-m.
KL/R < Cc ( 7.5565 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 7.56 )/(2 * 128.25 )) * 2446/
( 5/3+3*(7.56 )/(8* 128.25 )-( 7.56)/(8*128.25)
Io
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Check = 20.47/1446.31 + (0.91/9.514 )/1631.12
Check = 0.01

Y
AY
Rib
92.3
16.5
151925.8
507.0
443.6
Web
5.0
28.7
14365.0
290.5
2.4
36.8
45.2
166290.8
797.5
446.0
Values
Ay
Io
KL/R < Cc ( 5.4331 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 5.43 )/(2 * 128.25 )) * 2446/
( 5/3+3*(5.43 )/(8* 128.25 )-( 5.43)/(8*128.25)

Check = 27.92/1452.85 + ( 1.12/14.244 )/1631.12
Check = 0.02

Nbolts
Nbt
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Thread Series
SA-193 B7
Stba
1757.68
Bca
0.0000
mm
Edgedis
50.0126
mm
Bnd
20.0000
mm
Series
kgf/cm
TEMA Metric
970.24
kgf/cm
BltArea
2.1705
cm
QO
2358.6
kgf
QL
4.1
kgf
Ft
92.8
kgf
Fl
16.4
kgf


= 16.44/(1757.68 * 2.00 )
= 0.0047 cm

= 700.00 * 92.79 + 0.00
= 64.95 kgf-m.
No
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Eccentricity (e):
= Rmom / QO
= 64.95/2358.62
= 27.54 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

= max[0.0000 , 0.0047 , 0.0000 ]
= 0.0047 cm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Vessel Mean Radius
Rm
330.00
mm
422.50
cm
400.00
mm
Saddle Width
200.00
mm
theta
120.00
degrees
b1
300.00
mm
theta1
130.00
degrees
tr
10.0
Wear Plate Width

mm
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Sr
970.24
Inside Depth of Head
h2
16.25
kgf/cm
cm
1406.14
kgf/cm
1406.14
kgf/cm
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
2155.18
Actual
kgf
Allowable
of Midspan
192.10
1406.14
kgf/cm
269.46
1406.14
kgf/cm
Long. Stress at Top
of Saddles
258.11
1406.14
kgf/cm
215.64
1406.14
kgf/cm
58.96
1124.91
kgf/cm
70.83
1757.68
kgf/cm
5.66
1406.14
kgf/cm

= 3.00 * ( 185.6/2 + 0 ) * 700.0000/571.5768
= 340.9 kgf
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= Max( 49.80 , 0.00 , 0 ) * 700.0000/2800.0000
= 4.1 kgf

= Max( 12.56 , 0.00 , 0 ) * 700.0000/2800.0000
= 3.1 kgf

= 3.00 * ( 12/2 + 0 ) * 700.0000/571.5768
= 23.1 kgf

= 1814 + Max( 4 , 340 , 3 , 23 )
= 2155.2 kgf

2219.64
kgf
92.79
kgf
16.44
kgf
Hydrostatic Test Pressure at center of Vessel:
13.987 kgf/cm
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K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0449
K7P = 0.0449
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -2155*40.00[1-(1-40.00/422.50+(33.000-16.250)/
(2*40.00*422.50))/(1+(4*16.25)/(3*422.50))]
= -99.7 kgf-m.
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 2155*422/4(1+2(33-16)/(422))/(1+(4*16)/
(3*422))-4*40/422
= 1323.3 kgf-m.
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 13.99 * 330.000/(2*10.000 ) - 1323.3/(pi*330.0*10.000 )
= 192.10 kgf/cm
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 13.99 * 330.000/(2 * 10.000 ) + 1323.3/(pi * 330.0 * 10.000 )
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= 269.46 kgf/cm
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 13.99*330.000/(2*10.000)--99.7/(0.1066*pi*330.0*10.000)
= 258.11 kgf/cm
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 13.99*330.000/(2*10.000)+-99.7/(0.1923*pi*330.0*10.000)
= 215.64 kgf/cm

= Q(L-2a)/(L+(4*h2/3))
= 2155 ( 422.50 - 2 * 40.00 )/(422.50 + ( 4 * 16.25/3))
= 1661.9 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 1661.88/( 330.0000 * 10.0000 )
= 58.96 kgf/cm

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 330.000 * 10.000 )
= 44.808 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2155 * 0.1/( 10.000 * ( 200.00 + 44.81 + 44.81 ) )
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= -5.66 kgf/cm

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 200.00 + 1.56 * sqrt( 330.000 * 10.000 ), 2 * 40.000 )

= 289.62 mm

= min( Sr/S, 1 )
= min( 970.237/1406.140 , 1 )
= 0.6900

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 2155 * 0.1/( 289.615 ( 10.000 + 0.690 * 10.000 ) )
= -3.35 kgf/cm

= -2155/(4(10.000 + 0.690 * 10.000 )289.615 ) 3 * 0.053 * 2155/(2(10.000 + 0.690 * 10.000 ))
= -70.83 kgf/cm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
600.0000
mm
Baseplate Thickness
Bpthk
12.0000
mm
Baseplate Width
Bpwid
200.0000
mm
Nribs
Rib Thickness
Ribtk
10.0000
mm
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Web Thickness
Web Location
Webtk
10.0000
Webloc
Side
mm
AY
Io
5.
39.
19447.
13.
15.
30.
45000.
70.
Web
156.
27.
427245.
8382.
BasePlate
299.
24.
717600.
21459.
Totals
475.
120.
1209292.
29924.
Shell
Wearplate
Value
Value
Value
101.
17757.
81.
mm
cm**4
cm
Fh = K1 * Q = 0.2035 * 2155.183 = 438.6265 kgf
5.3952
kgf/cm
1468.0079
kgf/cm
361.2272
mm
158.4440
kgf-m.
) =
8.9775
kgf/cm
1631.1200
kgf/cm
Bending Moment, M
= Fh * d
0.2035
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AllStress ))
= ( 3 * (2155 + 64 ) * 200.00/( 2 * 600.000 * 1631.120 ))
= 8.249 mm

= ( 600.0000 - 25.4 )/( 3 - 1 ) = 287.3000 mm

= e * Bpwid / 2
= 287.3000 * 200.0000/2 = 287.3000 cm
Axial Load [P]:

= Ap * Bp
= 287.3 * 1.80 = 516.0 kgf

= ( 200.000 - 25.4 - 10.000 ) * 10.000 + 287.3000/2 * 10.000
= 30.825 cm

= P/Ar
= 516.0/30.8250 = 16.7393 kgf/cm

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Y
AY
Rib
92.3
17.7
163647.9
270.7
547.6
Web
5.0
14.4
7182.5
334.1
2.4
53.2
32.1
170830.4
604.8
550.0
Values
Ay
Io

= Fl /( 2 * Bplen ) * e * rl / 2
= 16.4/( 2 * 600.00 ) * 287.300 * 462.50/2
= 0.910 kgf-m.
KL/R < Cc ( 7.5565 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 7.56 )/(2 * 128.25 )) * 2446/
( 5/3+3*(7.56 )/(8* 128.25 )-( 7.56)/(8*128.25)

Check = 16.74/1446.31 + (0.91/9.514 )/1631.12
Check = 0.01

Y
AY
Rib
92.3
16.5
Web
5.0
36.8
Values
Ay
Io
151925.8
507.0
443.6
28.7
14365.0
290.5
2.4
45.2
166290.8
797.5
446.0
KL/R < Cc ( 5.4331 < 128.2550 ) per AISC E2-1
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Sca = ( 1-( 5.43 )/(2 * 128.25 )) * 2446/
( 5/3+3*(5.43 )/(8* 128.25 )-( 5.43)/(8*128.25)

Check = 22.84/1452.85 + ( 1.12/14.244 )/1631.12
Check = 0.02

Nbolts
Nbt

Thread Series
SA-193 B7
Stba
1757.68
Bca
0.0000
mm
Edgedis
50.0126
mm
Bnd
20.0000
mm
Series
kgf/cm
TEMA Metric
970.24
kgf/cm
BltArea
2.1705
cm
QO
1878.7
kgf
QL
4.1
kgf
Ft
92.8
kgf
Fl
16.4
kgf
No
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= 16.44/(1757.68 * 2.00 )
= 0.0047 cm

= 700.00 * 92.79 + 0.00
= 64.95 kgf-m.
Eccentricity (e):
= Rmom / QO
= 64.95/1878.73
= 34.57 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

= max[0.0000 , 0.0047 , 0.0000 ]
= 0.0047 cm
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FileName : E-2226-------------------------------------------Nozzle Calcs. : N02
Nozl:
5
3:54p Dec 18,2015
INPUT VALUES, Nozzle Description: N02
From : 20
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
8.000
Temp
60
Shell Material
kgf/cm
C
Shell Allowable Stress at Temperature
SA-516 70
S
1406.14
kgf/cm
Sa
1406.14
kgf/cm
Inside Diameter of Cylindrical Shell
650.00
mm
Shell Finished (Minimum) Thickness
10.0000
mm
Shell Internal Corrosion Allowance
1.6000
mm
Shell External Corrosion Allowance
co
0.0000
mm
35.0000
cm
Shell Allowable Stress At Ambient
Distance from Bottom/Left Tangent
User Entered Minimum Design Metal Temperature
-5.00
Type of Element Connected to the Shell : Nozzle
Material
SA-106 B
Material UNS Number
K03006
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Diameter Basis (for tr calc only)

Layout Angle
Diameter
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
ID
90.00
deg
250.0000
mm.
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Size and Thickness Basis

Nominal Thickness
Nominal
tn
Flange Material
20
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
1.6000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
200.0000
mm
Weld leg size between Nozzle and Pad/Shell
Wo
9.5250
mm
Groove weld depth between Nozzle and Vessel Wgnv
10.0000
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
Weld leg size, Inside Element to Shell
Pad Material
Pad Allowable Stress at Temperature
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Diameter of Pad along vessel surface
Dp
373.0000
mm
Thickness of Pad
te
10.0000
mm
Weld leg size between Pad and Shell
Wp
10.0000
mm
Wgpn
10.0000
mm
49.9750
mm
Pad Allowable Stress At Ambient
Groove weld depth between Pad and Nozzle

Reinforcing Pad Width
ASME Code Weld Type per UW-16
None
Class of attached Flange
150
Grade of attached Flange
GR 1.1
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The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

|
__________/|
____/|__________\|
\ |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N02
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Inside Diameter Used in Calculation

Actual Thickness Used in Calculation
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.00*326.6000)/(1406*1.00-0.6*8.00)
= 1.8645 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
260.350
6.350
mm.
mm
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= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.00*131.77)/(1202*1.00-0.6*8.00)
= 0.8804 mm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
ta = 2.4804 mm
tr16b = 3.1000 mm
Wall Thickness, shell/head, internal pressure
trb1 = 3.4645 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 3.4645 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 3.1000 mm
Wall Thickness per table UG-45
tb3 = 9.7026 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 9.703 , max( 3.465 , 3.100 ) ]
= 3.4645 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 2.4804 , 3.4645 )
= 3.4645 mm
Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 5.556 , tr = 0.880 , c = 1.6000 mm , E* = 1.00

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MDMT of Nozzle Neck to Pad Weld for the Nozzle,
-29 C
-104 C
Curve: B


MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,
-29 C
-104 C
Curve: B


MDMT of Shell to Pad Weld at Pad OD for pad,
-29 C
-104 C
Curve: B


MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),
-29 C
-104 C
Curve: B
----------------------------------------------------------------------
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-29 C
-104 C
Governing MDMT of the Nozzle
-104 C
Governing MDMT of the Reinforcement Pad
-104 C
Governing MDMT of all the sub-joints of this Junction
-104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
-29 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
-48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
-104 C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 8.00/19.99 = 0.400
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 6.350 - 1.600
= 4.750 mm
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Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 650.000/2 + 1.600
= 326.600 mm
Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 8.400
= 84.000 mm
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 8.400 + 0.78 * sqrt( 131.775 * 4.750 )
= 27.915 mm

= Lpr1 + T
= 200.000 + 8.400
= 208.400 mm

= 8( t + te )
= 8( 8.400 + 10.000 )
= 147.200 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 27.915 , 208.400 , 147.200 )
= 27.915 mm
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Effective Vessel Thickness [teff]:

= t
= 8.400 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (263.55 + 4.750 )/( sqrt((653.20 + 8.400 ) * 8.400 )) )
= 3.599
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 8.400 * 84.000 * max( 3.599/4, 1 )
= 7.056 cm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 4.750 * 27.915
= 1.326 cm
Area Contributed by the Pad Fillet Weld [A42]:

= 0.5 * Leg422
= 0.5 * 10.0002
= 0.500 cm
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 9.5252
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= 0.454 cm
Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 49.975 * 10.000 , 84.000 * 10.000 )
= 4.998 cm
The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 7.056+1.000(1.326+0.000)+0.454+0.500+0.000+1.000(4.998)
= 14.333 cm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 1406.140 * 1.000
= 2109.2 kgf/cm
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 8.000 * 131.775 ( 27.915 - 8.400 )
= 205.7 kgf
Determine Force acting on the Shell [fS]:

= P * Reff * ( LR + tn )
= 8.000 * 326.600 * ( 84.000 + 4.750 )
= 2318.9 kgf
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 8.000 * 326.600 * 131.775
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= 3443.0 kgf
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 131.775 ( 27.915 - 8.400 ) + 326.600 ( 84.000 + 4.750 + 131.775 )
= 745.9 cm
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2109.210/( 2 * 745.950/14.333 - 326.600/8.400 )
= 32.3 kgf/cm

= S[t/Reff]
= 1406.140 [8.400/326.600 ]
= 36.2 kgf/cm
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 32.346 , 36.165 )
= 32.346 kgf/cm
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 205.722 + 2318.856 + 3443.011 )/14.333
= 416.352 kgf/cm
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 8.000 * 326.600/8.400
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= 311.0 kgf/cm
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 416.352 - 311.048 , 311.048 )
= 521.7 kgf/cm
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Sallow
2109.21
kgf/cm
PL
521.66
kgf/cm
Pmax
32.35
kgf/cm
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 131.775 + 4.750 )/131.775
= 1.036 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 131.775 + 4.750 )
= 214.453 mm
Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 131.775 + 4.750 + 49.975 )
= 292.954 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
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Nozl:
5
3:54p Dec 18,2015
= 6.735,
7.071,
0.000, mm
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(3443*1.04,1.5*1202.2(1.326+0.000),pi/4*8.0*131.77^2*1.04^2)
= 1171.126 kgf
Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 1171.1*8.40*1406/(8.400*1406+10.000*1406)
= 534.644 kgf
Discontinuity Force [fwp]:

= fwelds * te
* Sp
/ ( t * S + te * Sp )
= 1171.1*10.00*1406/(8.400*1406+10.000*1406)
= 636.481 kgf
Shear Stress [tau1]:

= fws / ( Ltau
* ( 0.6 * tw1 + 0.49 * L43T ) )
= 534.644/( 214.453 * ( 0.6 * 8.400 + 0.49 * 0.000 ) )

= 49.466 kgf/cm

= fwp / ( Ltau
* ( 0.6 * tw2 + 0.49 * L41T ) )
= 636.481/( 214.453 * ( 0.6 * 10.000 + 0.49 * 6.735 ) )

= 31.913 kgf/cm

= fwp / ( Ltau
* ( 0.49 * L42T ) )
= 636.481/( 292.954 * ( 0.49 * 7.071 ) )
152
EMERGENCY COOLER
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Nozl:
5
3:54p Dec 18,2015
= 62.706 kgf/cm
Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 49.466 , 31.913 , 62.706 )
= 62.7 must be less than or equal to 1406.1 kgf/cm
Weld Size Calculations, Description: N02
Intermediate Calc. for nozzle/shell Welds
4.7500
mm
TminPad
8.4000
mm
Intermediate Calc. for pad/shell Welds
Tmin
Results Per UW-16.1:

Required Thickness
Actual Thickness
Nozzle Weld
3.3250 = 0.7 * tmin.
6.7342 = 0.7 * Wo mm
Pad Weld
4.2000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
16.926
The Drop for this Nozzle is : 30.0662 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 240.0662 mm
kgf/cm
153
EMERGENCY COOLER
E-2226
Nozl:
6
3:54p Dec 18,2015
From : 20

8.000
Temp
60
Shell Material
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
650.00
mm
10.0000
mm
1.6000
mm
co
0.0000
mm
35.0000
cm
-5.00
Material
SA-106 B
Material UNS Number
K03006

Layout Angle
Diameter
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
ID
-90.00
deg
250.0000
mm.
154
EMERGENCY COOLER
E-2226
Nozl:
6
3:54p Dec 18,2015

Nominal Thickness
Nominal
tn
Flange Material
20
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
1.6000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.5250
mm
10.0000
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
Pad Material
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
373.0000
mm
Thickness of Pad
te
10.0000
mm
Wp
10.0000
mm
Wgpn
10.0000
mm
49.9750
mm

None
150
GR 1.1
155
EMERGENCY COOLER
E-2226
Nozl:
6
3:54p Dec 18,2015

|
__________/|
____/|__________\|
\ |
|________________\|__|


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.00*326.6000)/(1406*1.00-0.6*8.00)
= 1.8645 mm
260.350
6.350
mm.
mm
156
EMERGENCY COOLER
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Nozl:
6
3:54p Dec 18,2015
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.00*131.77)/(1202*1.00-0.6*8.00)
= 0.8804 mm

ta = 2.4804 mm
tr16b = 3.1000 mm
trb1 = 3.4645 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 3.4645 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 3.1000 mm
tb3 = 9.7026 mm

= min[ 9.703 , max( 3.465 , 3.100 ) ]
= 3.4645 mm

= max( ta, tb )
= max( 2.4804 , 3.4645 )
= 3.4645 mm
Curve: B

157
EMERGENCY COOLER
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Nozl:
6
3:54p Dec 18,2015

-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B
----------------------------------------------------------------------
158
EMERGENCY COOLER
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Nozl:
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3:54p Dec 18,2015
-29 C
-104 C
-104 C
-104 C
-104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
-29 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
-48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
-104 C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 8.00/19.99 = 0.400
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.

= 6.350 - 1.600
= 4.750 mm
159
EMERGENCY COOLER
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Nozl:
6
3:54p Dec 18,2015
= 650.000/2 + 1.600
= 326.600 mm

= 10 * t
= 10 * 8.400
= 84.000 mm

= t + 0.78 * sqrt( Rn * tn )
= 8.400 + 0.78 * sqrt( 131.775 * 4.750 )
= 27.915 mm

= Lpr1 + T
= 200.000 + 8.400
= 208.400 mm

= 8( t + te )
= 8( 8.400 + 10.000 )
= 147.200 mm

= min[ 27.915 , 208.400 , 147.200 )
= 27.915 mm
160
EMERGENCY COOLER
E-2226
Nozl:
6
3:54p Dec 18,2015

= t
= 8.400 mm

= min( 10, (263.55 + 4.750 )/( sqrt((653.20 + 8.400 ) * 8.400 )) )
= 3.599

= t * LR * max( Lamda/4, 1 )
= 8.400 * 84.000 * max( 3.599/4, 1 )
= 7.056 cm

= tn * LH
= 4.750 * 27.915
= 1.326 cm

= 0.5 * Leg422
= 0.5 * 10.0002
= 0.500 cm

= 0.5 * Leg412
= 0.5 * 9.5252
161
EMERGENCY COOLER
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Nozl:
6
3:54p Dec 18,2015
= 0.454 cm

= min( 49.975 * 10.000 , 84.000 * 10.000 )
= 4.998 cm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 7.056+1.000(1.326+0.000)+0.454+0.500+0.000+1.000(4.998)
= 14.333 cm

= 1.5 * S * E
= 1.5 * 1406.140 * 1.000
= 2109.2 kgf/cm

= P * Rn( LH - t )
= 8.000 * 131.775 ( 27.915 - 8.400 )
= 205.7 kgf

= P * Reff * ( LR + tn )
= 8.000 * 326.600 * ( 84.000 + 4.750 )
= 2318.9 kgf

= P * Reff * Rnc
= 8.000 * 326.600 * 131.775
162
EMERGENCY COOLER
E-2226
Nozl:
6
3:54p Dec 18,2015
= 3443.0 kgf

= 131.775 ( 27.915 - 8.400 ) + 326.600 ( 84.000 + 4.750 + 131.775 )
= 745.9 cm

= 2109.210/( 2 * 745.950/14.333 - 326.600/8.400 )
= 32.3 kgf/cm

= S[t/Reff]
= 1406.140 [8.400/326.600 ]
= 36.2 kgf/cm

= min( 32.346 , 36.165 )
= 32.346 kgf/cm

= ( fN + fS + fY ) / AT
= ( 205.722 + 2318.856 + 3443.011 )/14.333
= 416.352 kgf/cm

= P * Reff / teff
= 8.000 * 326.600/8.400
163
EMERGENCY COOLER
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Nozl:
6
3:54p Dec 18,2015
= 311.0 kgf/cm

= max( 2 * 416.352 - 311.048 , 311.048 )
= 521.7 kgf/cm

Sallow
2109.21
kgf/cm
PL
521.66
kgf/cm
Pmax
32.35
kgf/cm

= ( 131.775 + 4.750 )/131.775

= pi/2 * ( Rn + tn )
= pi/2 * ( 131.775 + 4.750 )
= 214.453 mm

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 131.775 + 4.750 + 49.975 )
= 292.954 mm
164
EMERGENCY COOLER
E-2226
Nozl:
6
3:54p Dec 18,2015
= 6.735,
7.071,
0.000, mm

= min(3443*1.04,1.5*1202.2(1.326+0.000),pi/4*8.0*131.77^2*1.04^2)
= 1171.126 kgf

= fwelds * t * S/( t * S + te * Sp )
= 1171.1*8.40*1406/(8.400*1406+10.000*1406)
= 534.644 kgf

= fwelds * te
* Sp
/ ( t * S + te * Sp )
= 1171.1*10.00*1406/(8.400*1406+10.000*1406)
= 636.481 kgf

= fws / ( Ltau
* ( 0.6 * tw1 + 0.49 * L43T ) )
= 534.644/( 214.453 * ( 0.6 * 8.400 + 0.49 * 0.000 ) )

= 49.466 kgf/cm

= fwp / ( Ltau
* ( 0.6 * tw2 + 0.49 * L41T ) )
= 636.481/( 214.453 * ( 0.6 * 10.000 + 0.49 * 6.735 ) )

= 31.913 kgf/cm

= fwp / ( Ltau
* ( 0.49 * L42T ) )
= 636.481/( 292.954 * ( 0.49 * 7.071 ) )
165
EMERGENCY COOLER
E-2226
Nozl:
6
3:54p Dec 18,2015
= 62.706 kgf/cm

= max( 49.466 , 31.913 , 62.706 )
4.7500
mm
TminPad
8.4000
mm
Tmin

Required Thickness
Actual Thickness
Nozzle Weld
3.3250 = 0.7 * tmin.
6.7342 = 0.7 * Wo mm
Pad Weld
4.2000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm

16.926

kgf/cm
166
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
From : 50

10.000
Temp
350
Shell Material
kgf/cm
C
SA-105
1241.39
kgf/cm
Sa
1406.14
kgf/cm
650.00
mm
10.0000
mm
1.6000
mm
co
0.0000
mm
126.5000
cm
-5.00
Material
SA-106 B
Material UNS Number
K03006

Layout Angle
Diameter
Smls. pipe
Sn
1177.05
kgf/cm
Sna
1202.25
kgf/cm
ID
90.00
deg
250.0000
mm.
167
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015

Nominal Thickness
Nominal
tn
Flange Material
20
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
1.6000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.5250
mm
10.0000
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
Pad Material
mm
SA-105
Sp
1241.39
kgf/cm
Spa
1406.14
kgf/cm
Dp
373.0000
mm
Thickness of Pad
te
10.0000
mm
Wp
10.0000
mm
Wgpn
10.0000
mm
49.9750
mm

None
300
GR 1.1
168
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015

|
__________/|
____/|__________\|
\ |
|________________\|__|


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*326.6000)/(1241*1.00-0.6*10.00)
= 2.6437 mm
260.350
6.350
mm.
mm
169
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*131.77)/(1177*1.00-0.6*10.00)
= 1.1253 mm

ta = 2.7253 mm
tr16b = 3.1000 mm
trb1 = 4.2437 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 4.2437 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 3.1000 mm
tb3 = 9.7026 mm

= min[ 9.703 , max( 4.244 , 3.100 ) ]
= 4.2437 mm

= max( ta, tb )
= max( 2.7253 , 4.2437 )
= 4.2437 mm
Curve: B

170
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015

-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B
----------------------------------------------------------------------
171
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
-29 C
-104 C
-104 C
-104 C
-104 C

= 6.350 - 1.600
= 4.750 mm

= 650.000/2 + 1.600
= 326.600 mm

= 10 * t
= 10 * 8.400
= 84.000 mm

= t + 0.78 * sqrt( Rn * tn )
172
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
= 8.400 + 0.78 * sqrt( 131.775 * 4.750 )
= 27.915 mm

= Lpr1 + T
= 200.000 + 8.400
= 208.400 mm

= 8( t + te )
= 8( 8.400 + 10.000 )
= 147.200 mm

= min[ 27.915 , 208.400 , 147.200 )
= 27.915 mm

= t
= 8.400 mm

= min( 10, (263.55 + 4.750 )/( sqrt((653.20 + 8.400 ) * 8.400 )) )
= 3.599
173
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
= t * LR * max( Lamda/4, 1 )
= 8.400 * 84.000 * max( 3.599/4, 1 )
= 7.056 cm

= tn * LH
= 4.750 * 27.915
= 1.326 cm

= 0.5 * Leg422
= 0.5 * 10.0002
= 0.500 cm

= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

= min( 49.975 * 10.000 , 84.000 * 10.000 )
= 4.998 cm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 7.056+1.000(1.326+0.000)+0.454+0.500+0.000+1.000(4.998)
= 14.333 cm
174
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
= 1.5 * S * E
= 1.5 * 1241.385 * 1.000
= 1862.1 kgf/cm

= P * Rn( LH - t )
= 10.000 * 131.775 ( 27.915 - 8.400 )
= 257.2 kgf

= P * Reff * ( LR + tn )
= 10.000 * 326.600 * ( 84.000 + 4.750 )
= 2898.6 kgf

= P * Reff * Rnc
= 10.000 * 326.600 * 131.775
= 4303.8 kgf

= 131.775 ( 27.915 - 8.400 ) + 326.600 ( 84.000 + 4.750 + 131.775 )
= 745.9 cm

= 1862.078/( 2 * 745.950/14.333 - 326.600/8.400 )
= 28.6 kgf/cm
175
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
= S[t/Reff]
= 1241.385 [8.400/326.600 ]
= 31.9 kgf/cm

= min( 28.556 , 31.928 )
= 28.556 kgf/cm

= ( fN + fS + fY ) / AT
= ( 257.152 + 2898.571 + 4303.765 )/14.333
= 520.440 kgf/cm

= P * Reff / teff
= 10.000 * 326.600/8.400
= 388.8 kgf/cm

= max( 2 * 520.440 - 388.810 , 388.810 )
= 652.1 kgf/cm

Sallow
1862.08
kgf/cm
PL
652.07
kgf/cm
Pmax
28.56
kgf/cm
176
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015

= ( 131.775 + 4.750 )/131.775

= pi/2 * ( Rn + tn )
= pi/2 * ( 131.775 + 4.750 )
= 214.453 mm

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 131.775 + 4.750 + 49.975 )
= 292.954 mm

= 6.735,
7.071,
0.000, mm

= min(4303*1.04,1.5*1177.1(1.326+0.000),pi/4*10.0*131.77^2*1.04^2)
= 1463.907 kgf

= fwelds * t * S/( t * S + te * Sp )
= 1463.9*8.40*1241/(8.400*1241+10.000*1241)
= 668.305 kgf
177
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
= fwelds * te
* Sp
/ ( t * S + te * Sp )
= 1463.9*10.00*1241/(8.400*1241+10.000*1241)
= 795.602 kgf

= fws / ( Ltau
* ( 0.6 * tw1 + 0.49 * L43T ) )
= 668.305/( 214.453 * ( 0.6 * 8.400 + 0.49 * 0.000 ) )

= 61.832 kgf/cm

= fwp / ( Ltau
* ( 0.6 * tw2 + 0.49 * L41T ) )
= 795.602/( 214.453 * ( 0.6 * 10.000 + 0.49 * 6.735 ) )

= 39.891 kgf/cm

= fwp / ( Ltau
* ( 0.49 * L42T ) )
= 795.602/( 292.954 * ( 0.49 * 7.071 ) )

= 78.383 kgf/cm

= max( 61.832 , 39.891 , 78.383 )

Tmin
4.7500
mm
TminPad
8.4000
mm
178
EMERGENCY COOLER
E-2226
Nozl:
7
3:54p Dec 18,2015
Required Thickness
Actual Thickness
Nozzle Weld
3.3250 = 0.7 * tmin.
6.7342 = 0.7 * Wo mm
Pad Weld
4.2000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm

14.943

kgf/cm
179
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015
From : 50

10.000
Temp
350
Shell Material
kgf/cm
C
SA-105
1241.39
kgf/cm
Sa
1406.14
kgf/cm
650.00
mm
10.0000
mm
1.6000
mm
co
0.0000
mm
467.5000
cm
-5.00
Material
SA-106 B
Material UNS Number
K03006

Layout Angle
Diameter
Smls. pipe
Sn
1177.05
kgf/cm
Sna
1202.25
kgf/cm
ID
-90.00
deg
250.0000
mm.
180
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015

Nominal Thickness
Nominal
tn
Flange Material
20
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
1.6000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.5250
mm
10.0000
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
Pad Material
mm
SA-105
Sp
1241.39
kgf/cm
Spa
1406.14
kgf/cm
Dp
373.0500
mm
Thickness of Pad
te
10.0000
mm
Wp
10.0000
mm
Wgpn
10.0000
mm
50.0000
mm

None
300
GR 1.1
181
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015

|
__________/|
____/|__________\|
\ |
|________________\|__|


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*326.6000)/(1241*1.00-0.6*10.00)
= 2.6437 mm
260.350
6.350
mm.
mm
182
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.00*131.77)/(1177*1.00-0.6*10.00)
= 1.1253 mm

ta = 2.7253 mm
tr16b = 3.1000 mm
trb1 = 4.2437 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 4.2437 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 3.1000 mm
tb3 = 9.7026 mm

= min[ 9.703 , max( 4.244 , 3.100 ) ]
= 4.2437 mm

= max( ta, tb )
= max( 2.7253 , 4.2437 )
= 4.2437 mm
Curve: B

183
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015

-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B


-29 C
-104 C
Curve: B
----------------------------------------------------------------------
184
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015
-29 C
-104 C
-104 C
-104 C
-104 C

= 6.350 - 1.600
= 4.750 mm

= 650.000/2 + 1.600
= 326.600 mm

= 10 * t
= 10 * 8.400
= 84.000 mm

= t + 0.78 * sqrt( Rn * tn )
185
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015
= 8.400 + 0.78 * sqrt( 131.775 * 4.750 )
= 27.915 mm

= Lpr1 + T
= 200.000 + 8.400
= 208.400 mm

= 8( t + te )
= 8( 8.400 + 10.000 )
= 147.200 mm

= min[ 27.915 , 208.400 , 147.200 )
= 27.915 mm

= t
= 8.400 mm

= min( 10, (263.55 + 4.750 )/( sqrt((653.20 + 8.400 ) * 8.400 )) )
= 3.599
186
EMERGENCY COOLER
E-2226
Nozl:
8
3:54p Dec 18,2015
= t * LR * max( Lamda/4, 1 )
= 8.400 * 84.000 * max( 3.599/4, 1 )
= 7.056 cm

= tn * LH
= 4.750 * 27.915
= 1.326 cm

= 0.5 * Leg422
= 0.5 * 10.0002
= 0.500 cm

= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

= min( 50.000 * 10.000 , 84.000 * 10.000 )
= 5.000 cm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 7.056+1.000(1.326+0.000)+0.454+0.500+0.000+1.000(5.000)
= 14.336 cm
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= 1.5 * S * E
= 1.5 * 1241.385 * 1.000
= 1862.1 kgf/cm

= P * Rn( LH - t )
= 10.000 * 131.775 ( 27.915 - 8.400 )
= 257.2 kgf

= P * Reff * ( LR + tn )
= 10.000 * 326.600 * ( 84.000 + 4.750 )
= 2898.6 kgf

= P * Reff * Rnc
= 10.000 * 326.600 * 131.775
= 4303.8 kgf

= 131.775 ( 27.915 - 8.400 ) + 326.600 ( 84.000 + 4.750 + 131.775 )
= 745.9 cm

= 1862.078/( 2 * 745.950/14.336 - 326.600/8.400 )
= 28.6 kgf/cm
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= S[t/Reff]
= 1241.385 [8.400/326.600 ]
= 31.9 kgf/cm

= min( 28.564 , 31.928 )
= 28.564 kgf/cm

= ( fN + fS + fY ) / AT
= ( 257.152 + 2898.571 + 4303.765 )/14.336
= 520.349 kgf/cm

= P * Reff / teff
= 10.000 * 326.600/8.400
= 388.8 kgf/cm

= max( 2 * 520.349 - 388.810 , 388.810 )
= 651.9 kgf/cm

Sallow
1862.08
kgf/cm
PL
651.89
kgf/cm
Pmax
28.56
kgf/cm
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= ( 131.775 + 4.750 )/131.775

= pi/2 * ( Rn + tn )
= pi/2 * ( 131.775 + 4.750 )
= 214.453 mm

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 131.775 + 4.750 + 50.000 )
= 292.993 mm

= 6.735,
7.071,
0.000, mm

= min(4303*1.04,1.5*1177.1(1.326+0.000),pi/4*10.0*131.77^2*1.04^2)
= 1463.907 kgf

= fwelds * t * S/( t * S + te * Sp )
= 1463.9*8.40*1241/(8.400*1241+10.000*1241)
= 668.305 kgf
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= fwelds * te
* Sp
/ ( t * S + te * Sp )
= 1463.9*10.00*1241/(8.400*1241+10.000*1241)
= 795.602 kgf

= fws / ( Ltau
* ( 0.6 * tw1 + 0.49 * L43T ) )
= 668.305/( 214.453 * ( 0.6 * 8.400 + 0.49 * 0.000 ) )

= 61.832 kgf/cm

= fwp / ( Ltau
* ( 0.6 * tw2 + 0.49 * L41T ) )
= 795.602/( 214.453 * ( 0.6 * 10.000 + 0.49 * 6.735 ) )

= 39.891 kgf/cm

= fwp / ( Ltau
* ( 0.49 * L42T ) )
= 795.602/( 292.993 * ( 0.49 * 7.071 ) )

= 78.372 kgf/cm

= max( 61.832 , 39.891 , 78.372 )

Tmin
4.7500
mm
TminPad
8.4000
mm
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Required Thickness
Actual Thickness
Nozzle Weld
3.3250 = 0.7 * tmin.
6.7342 = 0.7 * Wo mm
Pad Weld
4.2000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm

14.943

kgf/cm
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FileName : E-2226-------------------------------------------Nozzle Schedule :
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193
Nozzle Schedule:
Nominal Flange
Description
Size
mm
Sch/Type
Noz.
Wall
O/Dia
Thk
ODia
mm
mm
Cls
mm
Re-Pad
Cut
Thick
Length
mm
mm
-----------------------------------------------------------------------------N02
250
20
WNF
273.050
6.350
373.00
10.00
240
N01
250
20
WNF
273.050
6.350
373.00
10.00
240
N04
250
20
WNF
273.050
6.350
373.00
10.00
240
N03
250
20
WNF
273.050
6.350
373.05
10.00
240
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm
Noz Shl/Pad Pad OD

Weld
mm
Weld
mm
Pad Grve Inside

Weld
mm
Weld
mm
------------------------------------------------------------------------------
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FileName : E-2226-------------------------------------------Nozzle Schedule :
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N02
SA-106 B
10.000
9.525
10.000
10.000
N01
SA-106 B
10.000
9.525
10.000
10.000
N04
SA-106 B
10.000
9.525
10.000
10.000
N03
SA-106 B
10.000
9.525
10.000
10.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
cm
Layout
Projection
Installed In
Angle
Outside
Inside
deg.
mm
mm
Component
---------------------------------------------------------------------------N02
32.500
90.00
200.00
0.00
tube side sh
N01
32.500
-90.00
200.00
0.00
tube side sh
N04
124.000
90.00
200.00
0.00
Node: 50
N03
465.000
-90.00
200.00
0.00
Node: 50
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FileName : E-2226-------------------------------------------Nozzle Summary :
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Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
kgf/cm
UG45 [tr]
kgf/cm
Weld
Areas or
Path
Stresses
--------------------------------------------------------------------------N02
16.93
...
0.00
OK
3.46
OK
Passed
N01
16.93
...
0.00
OK
3.46
OK
Passed
N04
14.94
...
0.00
OK
4.24
OK
Passed
N03
14.94
...
0.00
OK
4.24
OK
Passed
--------------------------------------------------------------------------Min. -
Nozzles
14.94 N03
0.00 N03
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
Nozzle Description
X Coordinate,
Layout Angle,
Dia. Limit
20
N02
350.000
90.000
527.100
20
N01
350.000
-90.000
527.100
50
N04
1265.000
90.000
527.100
50
N03
4675.000
-90.000
527.100
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
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FileName : E-2226-------------------------------------------Nozzle Summary :
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No interference violations have been detected !
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FileName : E-2226-------------------------------------------MDMT Summary :
Step:
22
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Minimum Design Metal Temperature Results Summary :
Curve
Description
Notes
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm
---------------------------------------------------------------------------tube Flange
[11]
-29
-29
Shel side Fla[11]
-29
-35
Bonnet dish
[10]
-29
-48
Bonnet dish
[7]
-29
tube side shel[8]
[8]
Shell
1.000
10.000
1.000
0.883
10.000
1.000
-29
0.566
8.000
1.000
-48
-29
0.437
10.000
1.000
-29
-48
-29
0.437
10.000
1.000
-29
-48
0.434
10.000
1.000
[10]
-29
-48
0.562
8.000
1.000
Shell
[7]
-29
-48
0.434
10.000
1.000
N02
[1]
-29
-104
0.223
5.556
1.000
Nozzle Flg
[4]
-29
-104
0.223
N01
[1]
-29
-104
0.223
5.556
1.000
Nozzle Flg
[4]
-29
-104
0.223
N04
[1]
-29
-104
0.278
5.556
1.000
N03
[1]
-29
-104
0.278
5.556
1.000
-29
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
-5 C
Warmest Computed Minimum Design Metal Temperature
-29 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
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FileName : E-2226-------------------------------------------MDMT Summary :
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[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
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FileName : E-2226-------------------------------------------TEMA TS Calc :
Case:
1
3:54p Dec 18,2015
Input Echo, TubeSheet Item
1,
Description: Tube Sheet
Tubesheet Design Code
TEMA
Shell Desc.
Shell Design Pressure
Shell Temperature for Internal Pressure
From Node 50 to 60
Ps
10.00
TEMPS
350.00
Shell Material
SA-105
Shell Material UNS Number
K03504
kgf/cm
C
Sos
1241.39
kgf/cm
Shell Allowable Stress at Ambient
Sas
1406.14
kgf/cm
Ts
10.0000
mm
Cas
1.6000
mm
Ds
650.000
mm
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Channel Desc.
Channel Design Pressure
Channel Temperature for Internal Pressure
tube side shell

Pc
8.00
TEMPC
60.00
Channel Material
kgf/cm
C
SA-516 70
Channel Material UNS Number
K02700
Channel Allowable Stress at Temperature
Soc
1406.14
kgf/cm
Channel Allowable Stress at Ambient
Sac
1406.14
kgf/cm
Tc
10.0000
mm
Cac
1.6000
mm
Dc
650.000
mm
Tubtmp
60.00
Channel Thickness
Channel Corrosion Allowance
Inside Diameter of Channel
Tube Design Temperature

Tube Material
SA-179
Tube Material UNS Number
K01200
Is This a Welded Tube
No
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Tube Material Specification used
Smls. tube
Tube Allowable Stress at Temperature
Sot
942.11
kgf/cm
Tube Allowable Stress At Ambient
Sat
942.11
kgf/cm
Tube Yield Stress At Operating Temperature
Syt
1738.01
kgf/cm
Tt
2.7000
mm
Catt
1.6000
mm
Ntubs
125
Tube Wall Thickness

Tube Corrosion Allowance
Number of Tubes Holes
Tube Layout Pattern
Triangular
Tube Outside Diameter
do
25.4000
mm
PTube
32.0000
mm
Fillet Weld Leg
af
5.0000
mm
Groove Weld Leg
ag
5.0000
mm
Design Strength of Weld
Fd
0.0000
kgf
Tube Pitch (Center to Center Spacing)
Tube-Tubesheet Joint Weld Type
Full Strength
Total Straight Tube Length
Lt
4000.000
mm
Straight Tube Length, bet. inner tubsht faces RL
3945.000
mm
40.0000
mm
Perimeter of Tube Layout
PERI
1698.410
mm
Area of Tube Layout
AREA
2245.8501
cm
Length of Expanded Portion of Tube
Tubesheet type:
U-tube, Gasketed both Sides
Tubesheet Design Metal Temperature
TEMPTS
Tubesheet Material (Not Normalized)
350.00
SA-266 2
Tubesheet Material UNS Number
K03506
Tubesheet Allowable Stress at Temperature
Sots
1241.39
kgf/cm
Tubesheet Allowable Stress at Ambient
Sats
1406.14
kgf/cm
Tts
55.0000
mm
Thickness of Tubesheet
200
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Tubesheet Corr. Allowance (Shell side)
Cats
1.6000
mm
Tubesheet Corr. Allowance (Channel side)
Catc
1.6000
mm
hg
10.0000
mm
Depth of Groove in Tube Sheet

TEMA Tubesheet class
Additional Data for Gasketed Tubesheets:

Fod
725.000
mm
Fid
650.000
mm
Code Sketch 1a
Go
720.000
mm
Gi
670.000
mm
Small end Hub thk.
g0
10.0000
mm
Large end Hub thk.
g1
25.0000
mm
Gasket Factor,
2.5000
203.88
Code Column II
Gasket Thickness
tg
Full face Gasket Flange Option

Tubesheet Gasket on which Side
3.0000
kgf/cm
mm
Program Selects
Side
BOTH
Intermediate Calculations For Gasketed Tubesheets:
ASME Code, Section VIII, Div. 1, 2010, 2011a

Basic Gasket Width,
N = (Goc-Gic) / 2
b0 = N / 2.0
b = SQRT(b0) * 2.5
G = Go-2.0*b
25.000
mm
12.500
mm
8.906
mm
702.188
mm
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Tubesheet Analysis, Tubesheet number
1,Description:Tube Sheet
TEMA Standards, Eighth Edition, 1999, RCB-7 Tubesheets
TEMA C-7.131 Minimum Tubesheet Thickness for B-type:

TMIN = MAX( 3/4*do, CONST - ( CATS + CATC ) )
TMIN = MAX( 3/4*25.400 , 19.050 - ( 1.600 + 1.600 ) )
TMIN = 19.0500 mm
Min. Thickness + CATS + CATC
TREQMIN = 22.2500 mm
Shellside Fixity Factor, F,
per RCB 7.132
FS
1.2500
Shellside Effective Diameter, per RCB 7.132
GS
702.188
Tubeside
per RCB 7.132
FC
1.2500
per RCB 7.132
GC
702.188
TEMA Eta factor used in calculation
ETA
0.4286
Shellside
Effective Pressure, Bending,
PSU
10.0000
kgf/cm
Tubeside
Effective Pressure, Bending,
PTU
8.0000
kgf/cm
Fixity Factor, F,
Tubeside Effective Diameter,
mm
mm
TEMA RCB-7.132 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0
= 1.2500 * 702.1879 * SQRT( 10.00 / ( 0.4286 * 1241 ) ) / 3.0
= 40.1131 mm
TEMA RCB-7.132 Required Thickness for Tubeside Pressure [Trc]:
= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0
= 1.2500 * 702.1879 * SQRT( 8.00 / ( 0.4286 * 1241 ) ) / 3.0
= 35.8782 mm
TEMA RCB-7.132 Required Thickness for Bending + Cats + MAX(Catc, hg): [Treq]
= 51.7131 mm
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Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 1.100 * ( 25.400 - 1.100 ) * 942.11 = 791.137 kgf
Fillet Weld Strength [Ff]:

= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 5.000 * (25.400 + 0.67*5.000 ) * 942.11
= 791.1367
kgf
Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 5.000 * (25.400 + 0.67*5.000 ) * 942.11
= 791.1367
kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax

= Ft = 791.1367 kgf
Design Strength Ratio [fd]:

= 1.0000
Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:

= 2 *( ( (0.75 * do) + 1.07*t*(do - t)* fw * fd ) ) - .75 * do)
= 1.4729
mm
Minimum Required Fillet Weld Leg
afr
0.7364
mm
Minimum Required Groove Weld Leg
agr
0.7364
mm
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Tube-Tubesheet Jt allowable, 791.14 is >= tube strength 791.14 kgf

Note: This tube-tubesheet joint is a Full Strength joint.
No Shear Calculation, since Pressure is less than
84.4918 kgf/cm
Summary of Tubesheet Results:

-----------------------------------------------------------------------Condition
Req Thk
(+CA)
Actual Thk
(mm)
Actual
Allow
Result
Stress
(kgf/cm)
-----------------------------------------------------------------------Bending
51.713
55.000
1590.71
1862.08
Ok
Tube Fillet Leg
0.736
5.000
------
------
Ok
Tube Groove Leg
0.736
5.000
------
------
Ok
------------------------------------------------------------------------
Note: This is a full strength Tube to Tubesheet Joint.
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FileName : E-2226-------------------------------------------Vessel Design Summary :
Step:
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Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 650.000 mm ID

Vessel Design Length, Tangent to Tangent
Specified Datum Line Distance
512.50
cm
2.50
cm
Shell Material Specification
SA-516 70
Shell Material Specification
SA-105
Nozzle Material Specification
SA-106 B
Re-Pad Material Specification
SA-516 70
Re-Pad Material Specification
SA-105
Shell
Design Temperature
350
Channel Side Design Temperature
60
Shell
Side
Design Pressure
10.000
kgf/cm
Channel Side Design Pressure
8.000
kgf/cm
Hydrostatic Test Pressure
13.954
kgf/cm
Channel Side Hydrostatic Test Pressure
10.400
kgf/cm
Shell
Side
Side
Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
Wind Design Code

Earthquake Design Code
Element Pressures and MAWP: kgf/cm
-5
-29
IS-875
IS-1893 SCM
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Element Desc
| Design Pres. | External |
M.A.W.P
| Corrosion
| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Bonnet dish
8.000
0.000
27.680
1.6000
tube side shell
8.000
0.000
35.616
1.6000
tube Flange
8.000
0.000
14.798
1.6000
Shel side Flange
10.000
0.000
15.578
1.6000
Cylinder
10.000
0.000
31.443
1.6000
Shell
10.000
0.000
25.787
1.6000
Element
"To" Elev
Type
cm
Length
cm
Element Thk
mm
R e q d
Int.
T h k
Joint Eff
Ext.
Long
Circ
----------------------------------------------------------------------Ellipse
0.0
2.5
10.0
3.4
3.1
1.00
1.00
Cylinder
65.0
65.0
10.0
3.5
No Calc 1.00
1.00
Body Flg
73.5
8.5
45.0
32.6
32.6
1.00
1.00
Body Flg
87.5
8.5
45.0
32.6
32.6
1.00
1.00
Cylinder
507.5
420.0
10.0
4.2
No Calc 1.00
1.00
Ellipse
510.0
2.5
10.0
4.1
3.1
1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width
200.000
mm
120.000
deg.
Centerline Dimension
700.000
mm
Wear Pad Width
300.000
mm
10.000
mm
Wear Pad Thickness

Wear Pad Bearing Angle
130.000
deg.
Distance from Saddle to Tangent
400.000
mm
1.00
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Baseplate Length
Baseplate Thickness
Baseplate Width
Number of Ribs (including outside ribs)
600.000
mm
12.000
mm
200.000
mm
Rib Thickness
10.000
mm
Web Thickness
10.000
mm
305.000
mm
2474.40
kgf
Maximum Transverse Saddle Shear Load
281.18
kgf
Maximum Longitudinal Saddle Shear Load
125.55
kgf
2699.54
kgf
Maximum Transverse Saddle Shear Load
92.79
kgf
Maximum Longitudinal Saddle Shear Load
16.44
kgf
2275.0
kgm
Height of Center Web
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load
Weights:
Fabricated - Bare
W/O Removable Internals
Shop Test
- Fabricated + Water ( Full )
3931.4
kgm
Shipping
- Fab. + Rem. Intls.+ Shipping App.
2580.9
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
2580.9
kgm
Empty
- Fab. + Intls. + Details + Wghts.
2580.9
kgm
Operating
- Empty + Operating Liquid (No CA)
2757.4
kgm
4237.4
kgm
Field Test - Empty Weight + Water (Full)
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208

Design Calculation Exchanger E2226

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Design Calculation Exchanger E2226

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Table of Contents

Cover Sheet ............................................................................................................................................................. 3

Flg Calc [Int P] :

Internal Pressure Calculations : ......................................................................................................... 41

In Accordance with ASME Section VIII Division 1

ASME Code Version

: 2010 Edition, 2011a Addenda

: C:\DOCUMENTS AND SETTINGS\SAS\MY DOCUMENTS\SK\SA

Note: PV Elite performs all calculations internally in Imperial Units

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure

Channel Side Design Pressure

Shell Side Design Temperature

UG99-b Note [34]

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Miscellaneous Weight Percent

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

User defined MAWP

User defined MAPnc

Wind Design Code

Basic Wind Speed for IS-875

Wind Zone Number

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

Seismic Design Code

Importance Factor for IS-1893

Percent Seismic for Hydrotest

Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37

Use Table G instead of exact equation for "A"

Shell Head Joints are Tapered

Compute "K" in corroded condition

Use Code Case 2286

Element From Node

Distance "FROM" to "TO"

Internal Corrosion Allowance

External Corrosion Allowance

Design Internal Pressure

Design Temperature Internal Pressure

Allowable Stress, Ambient

Allowable Stress, Operating

Allowable Stress, Hydrotest

Yield Stress, Operating

UCS-66 Chart Curve Designation