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22009
AS 2168.22009
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Australian Standard
Non-destructive testingComputerized
radiography
Part 2: Testing of metallic materials
using X-rays and gamma rays
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AS 2168.22009
Accessed by BUREAU VERITAS AUSTRALIA PTY LTD on 03 Apr 2013 (Document currency not guaranteed when printed)
Australian Standard
Non-destructive testingComputerized
radiography
Part 2: Testing of metallic materials
using X-rays and gamma rays
COPYRIGHT
Standards Australia
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher.
Published by Standards Australia GPO Box 476, Sydney, NSW 2001, Australia
ISBN 0 7337 9178 6
AS 2168.22009
PREFACE
This Standard was prepared by the Australian members of the Joint Standards
Australia/Standards New Zealand Committee MT-007, Non-destructive Testing of Metals
and Materials. After consultation with stakeholders in both countries, Standards Australia
and Standards New Zealand decided to develop this Standard as an Australian Standard
rather than an Australian/New Zealand Standard.
The objective of this Standard is to ensure that the parameter of computed radiography
systems as a progression for the next generation of radiographic methods are achieved.
In the preparation of this Standard cognizance was taken of the following Standards:
EN
14784
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14784-1
14784-2
This Standard is one of a series of Standards covering the range radiography of metals and
materials.
AS
2168
2168.1
2168.2
2177
2314
3507
3507.1
3507.2
Non-destructive testing
Part 1: Guide to radiography for ferrous castings
Part 2: Radiographic determination of quality of ferrous castings
3669
4749
AS 2168.22009
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CONTENTS
Page
SCOPE........................................................................................................................ 4
REFERENCED DOCUMENTS.................................................................................. 4
DEFINITIONS............................................................................................................ 4
4
5
GENERAL REQUIREMENTS................................................................................... 6
AS 2168.22009
STANDARDS AUSTRALIA
Australian Standard
Non-destructive testingComputerized radiography
Part 2: Testing of metallic materials using X-rays and gamma rays
1 SCOPE
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This Standard specifies fundamental techniques of computed radiography with the aim of
enabling satisfactory and repeatable results to be obtained economically. The techniques are
based on the fundamental theory of the subject and test measurements. This Standard
specifies the general rules for industrial computed X-ray and gamma radiography for flaw
detection purposes, using storage phosphor imaging plates (IP). It is based on the general
principles for radiographic examination of metallic materials on the basis of films, (refer to
AS 2177.)
2 REFERENCED DOCUMENTS
The following documents are referred to in this Standard:
AS
1929
2177
2314
2168
2168.1
2243
2243.4
Safety in laboratories
Part 4: Ionizing radiations
2452
2452.1
3507
3507.1
Non-destructive testing
Part 1: Guide to radiography for ferrous castings
3669
3998
EN
462
462-5
3 DEFINITIONS
For the purposes of this Standard the following definitions and those in AS 1929 apply.
3.1 Computed radiography system (CR system)
Complete system of a storage phosphor imaging plate (IP) and corresponding read out unit
(scanner or reader), and system software, which converts the information of the IP into a
digital image.
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AS 2168.22009
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The use of radioactive substance and irradiation apparatus is controlled by various statutory
regulations. Reference should be made to the Radiation Health Series No. 31 Code of Practice
for the safe use of industrial radiographic equipment.
Reference should also be made to AS 2243.4 for ionizing radiation safety precautions.
Standards Australia
AS 2168.22009
(b)
Equivalent qualifications.
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(b)
Before commencing the radiographic examination the type of techniques to be used shall be
predetermined.
NOTE: The agreement between the purchaser and supplier should be negotiated upon at the time
of enquiry or placement of order.
Due to image parameters such as signal-to-noise ratio (SNR), un-sharpness and sensitivity
to scattered radiation and hardening, differences exist between film radiographs and
computed radiographs.
Nevertheless, the perception of flaws using film radiography or computed radiography is
comparable by using Class A and Class B techniques, respectively. The perceptibility shall
be proven by the use of IQIs according to AS 2314.
If it is not possible for technical reasons to meet one of the conditions specified for the
Class B, such as the type of radiation source or the source-to-object distance f, it may be
agreed between the contracting parties that the condition selected may be that specified for
Class A. The loss of sensitivity shall be compensated for, by doubling the required
minimum exposure time with the goal to increase the minimum SNR by a factor of 1.4
(additional to the SNR required from the plate-scanner classes given by Tables 2 to 3).
Because of the resulting improved sensitivity compared to Class A, the test sections may be
regarded as examined within Class B.
NOTE: This applies only to those IP-scanner systems whose SNR is not limited by the inhomogeneity of the phosphor layer or the scanner dynamic at the required minimum exposure
time (see Clause 7.5).
7 GENERAL REQUIREMENTS
7.1 Surface preparation and stage of manufacture
In general, surface preparation is not necessary, but where surface imperfections or coatings
might cause difficulty in detecting defects, the surface shall be ground smooth or the
coatings shall be removed.
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AS 2168.22009
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Standards Australia
AS 2168.22009
Y
50 0
40 0
Cu
300
Fe
20 0
X- R AY VO LTAG E, k V
Ti
10 0
Al
80
70
60
50
40
30
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20
10
1
5 6 7 8 910
20
30
40 50 6 0
8 0 10 0
X
In cases where radiographs are produced using gamma rays, the travel time to position the
source shall not exceed 10% of the total exposure time.
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AS 2168.22009
TABLE 1
PENETRATION THICKNESS RANGE FOR GAMMA RAY SOURCES AND X-RAY
EQUIPMENT WITH ENERGY FROM 1 MeV AND ABOVE FOR STEEL, COPPER
AND NICKEL-BASE ALLOYS
Radiation source
170
Tm
169
Test Class B
w5
w5
1 w 15
2 w 12
75
Se
10 w 40
14 w 40
192
20 w 100
20 w 90
60
40 w 200
60 w 150
30 w 200
50 w 180
50 w
80 w
80 w
100 w
Yb
Ir
Co
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Test Class A
For aluminium and titanium the penetrated material thickness range is 10 w 70 for Class A and 25 w
55 for Class B.
For aluminium and titanium the penetrated material thickness range is 35 w 120 for Class A.
IP1/Y
130
IP2/Y
117
IP3/Y
78
IP4/Y
65
IP5/Y
52
IP6/Y
43
NOTES:
1
The normalized SNR values of Table 1 are similar to those of EN 584-1. They
are calculated by SNR = log (e) (Gradient/Granularity) of Table 1 in EN 5841.
The measured SNR values are calculated from linearized signal data.
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Standards Australia
AS 2168.22009
10
(b)
The measured maximum basic spatial resolution, rounded to the nearest 10 m step.
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TABLE 3
IP-SYSTEM CLASSES AND METAL SCREENS FOR THE COMPUTED RADIOGRAPHY OF STEEL,
COPPER AND NICKEL BASED ALLOYS
Radiation source
IP system class*
Front
Back
< 50 kV
None
None
X-ray
< 50 kV to 150 kV
Pb 0.1
Pb 0.1
X-ray
Pb 0.1
Pb 0.1
X-ray
w < 50
Pb 0.2
Pb 0.2
w > 50
Pb 0.3
Pb 0.3
w < 50
Pb 0.3
Pb 0.3
w > 50
Pb 0.3
Pb 0.3
w<5
Pb 0.1
Pb 0.1
w>5
Pb 0.1
Pb 0.1
w < 50
Pb 0.3
Pb 0.3
w > 50
Pb 0.4
Pb 0.4
w < 100
Fe 0.5 + Pb 1.5
Fe 0.5 + Pb 1.0
w > 100
Fe 0.5 + Pb 2.0
Fe 0.5 + Pb 1.0
w < 100
Fe 0.5 + Pb 1.5
Fe 0.5 + Pb 1.0
w > 100
Fe 0.5 + Pb 2.0
Fe 0.5 + Pb 1.0
X-ray
Yb
Ir
169
192
Co
, Tm
, Se
170
75
60
X-ray
> 1 MV
11
X-ray
Standards Australia
In case of multiple screens (Fe + Pb) the steel screen shall be located between the IP and the lead screen. Instead of Fe or Fe + Pb also copper, tantalum or tungsten
screen screens
may be used in if the image quality can be proven.
AS 2168.22009
12
TABLE 4
IP SYSTEM CLASSES AND METAL SCREENS FOR ALUMINIUM AND
TITANIUM
IP system class*
Radiation source
Class A
Class B
X-ray
< 50 kV
X-ray
50 kV to 150 kV
X-ray
X-ray
Yb
Se
169
,Tm
> 250 kV
IP 5
170
75
IP3
Pb 0.02
Pb 0.1
Pb 0.02
Pb 0.1
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TABLE 5
REQUIRED SPATIAL SYSTEM RESOLUTION IN DEPENDENCE ON ENERGY AND WALL THICKNESS
Radiation source
Wall thickness
(w)
mm
Class IPA
Class IPB
w<4
40
> 13
30
>> 13
50 kV
4w
60
13
40
> 13
X-ray
w<4
60
13
30
>> 13
4 w < 12
70
12
40
> 13
w 12
85
11
60
13
w<4
60
13
30
>> 13
4 w < 12
70
12
40
> 13
w 12
85
11
60
13
12 w < 50
110
10
70
12
250 kV to <350 kV
w 50
125
110
10
X-ray
w < 50
125
85
11
w 50
160
110
10
85
11
60
13
w < 40
160
110
10
w 40
200
125
250
200
250
200
>50 kV to <150 kV
X-ray
150 kV to <250 kV
X-ray
350 kV to <450 kV
Yb
169
, Tm
75
Se , Ir
Co
192
60
X-ray
170
13
X-ray
AS 2168.22009
Standards Australia
>1 MeV
AS 2168.22009
14
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. . . (1)
For Class B
. . . (2)
b is in millimetres (mm).
If the distance b < 1.2 t the dimension b in Equations (1) and (2) and Figure 2 shall be
replaced by the nominal thickness t.
For determination of the source-to-object distance, f min , the nomogram in Figure 2 may be
used.
The nomogram is based on Equations (1) and (2).
In Class A, if planar imperfections have to be detected the minimum distance f min shall be
the same as for Class B in order to reduce the geometric un-sharpness by a factor of 2.
In critical technical applications of crack-sensitive materials more sensitive radiographic
techniques than Class B shall be used.
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AS 2168.22009
50 0
mm
40 0
300
50 0 0
mm
10
mm
8
7
20 0
20 0 0
300
mm
20 0
10 0 0
10 0
80
10 0 0
50 0
60
50
300
50 0
40
20 0
30
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10 0
10 0
50
20
b
20 0
fminb
fmina
300
10
1
30
20
50
30
20
5
10
4
3
0.5
10
L EG EN D:
a
b
= M i n i m u m s o u rc e to o b j e c t d i s t a n c e fo r c l a s s B
= M i n i m u m s o u rc e to o b j e c t d i s t a n c e fo r c l a s s A
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AS 2168.22009
16
TABLE 6
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Minimum
Read-out intensity*
for system Class x
0.81 I ipx
0.9 SNR
ipx
1.0 I ipx
1.0 SNR
ipx
Minimum SNR
High intensities may be used with advantage if the IP-scanner system does not already limit
the SNR.
In order to avoid unduly high background intensities arising from exposure by natural
radiation, IPs shall always be erased before use if the last erasure was more than two weeks.
If IPs are used for high-energy application or gamma radiography, they shall be checked for
sufficient erasure by a test read out.
If I IPx values are not available, the achieved testing class can be determined from the IQIreadout values in accordance with AS 2314. No image processing is allowed apart from
linear brightness and contrast adjustment.
8.10 Monitor and film viewing conditions
The computed radiographs shall be examined in a darkened room on a monitor or a printed
film hardcopy- with a resolution better or equal to the requirements of AS 2177.
The monitor shall have a luminance of 100 cd/m 2 and a resolution of 1280 1024 pixel
with a pixel size of 150 m to 300 m. The graphic board shall provide 256 grey levels.
The software shall provide images, which are always visualized with 256 grey levels. The
ratio for displayable luminance (L max /L min ) shall be 100:1.
9 PRESENTATION DATA
9.1 Record test
The record of test shall include at least the following information:
(a)
(b)
(c)
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17
AS 2168.22009
(d)
(e)
(f)
The number of this Australian Standard, i.e. AS 2168.2, the method designation, or
any departures from that method.
(g)
Details (to allow the radiograph to be related to the workpiece or the test specimen).
(h)
(i)
Details of the X-ray tube voltage and current, or of the isotope used and its
radioactivity.
(j)
(k)
(l)
(m)
(n)
IQI types, model, location and percent sensitivity achieved, refer to AS 2314 and
EN 462-5.
(o)
(p)
(q)
(r)
Nominal thickness.
(s)
(t)
(u)
(b)
(c)
(d)
(e)
(f)
Nominal thickness.
(g)
Reference to this Australian Standard, i.e. AS 2168.2, the method designation, or any
departures from that method.
(h)
(i)
(j)
IQI types, model, location and percent sensitivity achieved, refer to AS 2314 and
EN 462-5.
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18
(l)
(m)
(n)
(o)
Test results.
(p)
(q)
(r)
(s)
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(k)
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19
NOTES
AS 2168.22009
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AS 2168.22009
20
NOTES
Standards Australia
Standards Australia develops Australian Standards and other documents of public benefit and national interest.
These Standards are developed through an open process of consultation and consensus, in which all interested
parties are invited to participate. Through a Memorandum of Understanding with the Commonwealth Government,
Standards Australia is recognized as Australias peak non-government national standards body. Standards Australia
also supports excellence in design and innovation through the Australian Design Awards.
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Australian Standards
Committees of experts from industry, governments, consumers and other relevant sectors prepare Australian
Standards. The requirements or recommendations contained in published Standards are a consensus of the views
of representative interests and also take account of comments received from other sources. They reflect the latest
scientific and industry experience. Australian Standards are kept under continuous review after publication and are
updated regularly to take account of changing technology.
International Involvement
Standards Australia is responsible for ensuring the Australian viewpoint is considered in the formulation of
International Standards and that the latest international experience is incorporated in national Standards. This role is
vital in assisting local industry to compete in international markets. Standards Australia represents Australia at both
the International Organization for Standardization (ISO) and the International Electrotechnical Commission (IEC).
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