Solar Pumping System

All-in-One Solar Pumping System Trendsetter

Drive&Zero-Carbon Innovator

Guangzhou Sanjing Electric Co.,LTD.

Add:SAJ Innovation Park,No.9, Lizhishan Road,Science City,
Guangzhou High-tech Zone , Guangdong, P.R.China.
Fax:020-66608589 Tel:020-6660 0073
Service hotline:400-159-0088 Zip: 510663
Website:www.saj-electric.com
PD-E201601-1CB

Guangzhou Sanjing Electric Co.,Ltd. (stock code:835613)

To build

green , intelligent

efficient

and
energy
environment, and to create better,

happier and healthier lives

Content
Company Introduction

01/02

Milestones

03/04

Solar Pumping System

05/06

PDS Solar Pump Controller

07/10

for people everywhere.

PDS23 Three-phase Asynchronous
Motors Controller...............07

Other Major Components

11/16

Solar Modules............................11
PV Combiner Box ........................12
Float Level Switch .......................12
Solar Pumps.............................13
Output Line Reactors...................15

One-stop Solar Pumping

System Design

17/18

Solar Pumping Case

19/22

Test Records

23/24

About SAJ
Originates in Guangzhou, serves the world
With American technical background, Guangzhou Sanjing Electric Co., LTD
(hereinafter referred to as SAJ) is a professional leading provider of motor drive
and control technology, renewable energy conversion, transmission and storage
solutions. Established in 2005 with the registered capital of 36 million RMB, SAJ
has a strong Research & Development and technical team which accounts for
the total number of 50% employees in the company.
SAJ pushes forward independent innovation of key technology such as the high
performance frequency vector control, motion control, and photovoltaic power
generation. SAJ has been awarded National High-tech Enterprise, Top 20
Companies for Patent Creator in Guangzhou Development Zone (2012), Intertek
"Authorized Satellite Lab", Guangzhou "Little Giant" Enterprise of
Science&Technology, Guangdong Solar Inverter Engineering&Technology
Research Center and so on. As of December 2015, the company has been
authorized 14 invention patents , 44 utility model patents, 8 exterior design
patents, 18 software copyrights and 6 software product registrations.
SAJ specializes in providing low voltage variable frequency drives, servo drives,
solar pumping system, solar inverters for distributed solar power plants,
monitoring solutions etc. With 16 branch offices and 50 service centers in China,
SAJ's service network has expanded in Germany, Switzerland, Belgium, UK,
Netherlands, Denmark, Poland, Turkey, South Africa, Brazil, Chile, Mexico,
Middle East, India, Sri Lanka, Thailand, Australia and other countries.So far, SAJ
has successfully applied 1 million sets of products around the world because of
the high quality of products and perfect service network.
Adhering to the concept of "integrity, learning, innovation, win-win cooperation",
SAJ is a leading provider of drive & zero-carbon and energy-saving technology.
We work collaboratively to build intelligent and efficient energy environment,
making lives better, happier, and healthier for people everywhere.

01 /02

Milestones

Wins Guangdong solar inverter engineering&technology research

center
Wins 2015 excellent supplier of string inverter
Wins 2015 china top 10 solar inverter enterprise
Wins 2015 top 10 solar innovation enterprises in asia
Release pdm20 smart mini pump drive
Passed the ohsas18001 occupational health and safety management
system certification
Wins Guangzhou little giant enterprises in science&technology

BELGIUM

Ranks in top 20 companies for patent creator in Guangzhou

development zone
Sets up European daughter company in Belgium to execute local
managing strategy
SAJ's solar inverters are widely reported by CCTV news
Wins 2013 innovation award on photovoltaic product
Elected as 2013 China top ten photovoltaic inverter enterprises

SUD

Obtains Private Science & Technology Enterprise Certificate

Obtains National Hi-Tech Enterprise Certificate
Obtains independent Import/Export License
Moves to and headquartered in Science City,Guangzhou Hightech Zone

Enters the field of industrial automation

Determines variable frequency drives as the core business
Founded in Zhongshan, Guangdong Province

2015

2014

2013

2012

2011

2010

2009

2007

2004

CREC

SAJ solar inverters are successfully applied in Lianyungang, Jiangsu

Province, the first photovoltaic village in China
IEEE fellow, Chinese-American scientist Feng Lin introduced by
Thousand Talents program joins SAJ
Enters the field of water-application drive; launches IP54 water and dust
proof 8200B series smart pump drive
Passes ISO140012004 Environment Management System Certification
The first phase construction of SAJ Innovation Park is completed with
capacity of solar inverters increased to 1GW.
Becomes the top 1 brand of smart pump drive industry in China
SAJ solar inverter wins the biggest residential community solar project of
Belgium
Releases PDS23 high performance AC solar pump controller and entire
solutions
Enters top 10 solar inverter enterprises of 2014 again

ISO14001

Releases the enhanced variable frequency drive 8000B

Successfully rolls out the 500,000th set of variable frequency drive
Upgrades service hotline: 400-159-0088
The first phase construction of SAJ Innovation Park officially starts with
annual production capacity increased to 300,000 sets and a total
investment of 35 million RMB;

500

182 8

Starts using the new ERP system

Obtains "software production" certificate of Guangdong
Obtains "Enterprise of good faith and credit (grade A)
Sets up SAJ Renewable Business, entering solar inverter industry
Establishes the research and innovation base for graduate students
in South China University of Technology
Obtains Intertek "authorized satellite lab"
Obtains German TUV, Australian SAA, and UK G83 certificate

TUV

1
thousand sets

Builds the most cost-effective brand in industrial automation

Launches 8000 series variable frequency drive

Heads for servo drives with its successful application to injection

molding machine
Obtains "2010-2011 the best growth brand of Chinese automation"
Successfully breaks through the vector control platform
Establishes variable frequency drive engineering research center of
Harbin Institute of Technology
Passes ISO9001:2008 international quality system certification

ISO9001

Intertek

03 /04

Solar Pumping System

Solar pumping system, is constituted by solar module array, combiner box, liquid level switch, solar pump etc. It aims at
providing solutions for the region that suffers water shortage, no power supply or uncertain power supply.

The advantages and disadvantages between solar pumping system and traditional pumping system.
System type

Advantages

Solar-powered
pumping

Low maintenance; no fuel costs; easy

installation; reliability; unattended
operation; portable.

Higher initial costs; variable water delivery depending on sun

intensity; higher return on investment depending on the
insolation of the installation.

Diesel-powered
pumping

Moderate initial costs; movable or

portable; easy installation;
requires certain system experience.

Requires regular maintenance and replacement of diesel:

inadequate maintenance will reduce life expectancy; the higher cost
of fuel and the long-term fuel cost trend is upward; environmental
pollution of noise, smoke, and waste oil; requires an understanding
of the installation environment.

Wind-powered
pumping

Long life span; lower initial

costs; no fuel costs.

High maintenance and replacement cost; difficult to purchase the

replace components locally; greatly influenced by season; requires
special tools to install; high labor costs; only works when wind
conditions are adequate.

Ram pumping

Lower initial costs; low maintenance

costs; no fuel costs; easy installation;
reliable; simple

Rushing water is required.

Hauling water

Lowest initial costs; excellent mobility.

Highest labor cost.

EASY INSTALLATION

AUTOMATIC RUNNING

Disadvantages

100%

RELIABILITY

REDUCED COST

HIGH RELIABILITY

ZERO CARBON EMISSION

With the development of science and technology, People's requirement for the water supply output and water quality is
getting higher and higher. Also, they are taking the reliability of water supply system and environment protection into
consideration. With the advantage of easy installations, low maintenance and operating cost, zero carbon emission,
automatic running, and inexhaustible solar, the solar pumping system is gradually become the first choice for regions to
solve the water use problems.

05 /06

PDS Solar Pump Controller

PDS23Three-phase Asynchronous Motors Controller
PDS23 solar pump controller is developed by saj electric independently. It is a dedicated pump controller that is especially for the power
supply of solar panel. PDS23 solar pump controller adopts Max Power Point Tracking and proven motor drive technology to maximize
power output from solar modules. This product supports both DC and AC power inputs. When solar power is insufficient, the controller
can be switched to a backup AC power supply such as a generator or battery. PDS23 solar pump controller provides fault detection,
motor soft start, and debugging etc. It is designed to provide these features with the plug and play and easy installation.

Datasheet
Controller Model

PDS23-2SR75

PDS23-2S1R5

PDS23-2S2R2

PDS23-4T2R2

PDS23-4T004

PDS23-4T5R5

PDS23-4T7R5

PDS23-4T011

Input Data
PV Source
Max Input Voltage(Voc) [V]
Recommended voltage, at mpp
Recommended PV array power [kW]

450

800

280VDC~360VDC

500VDC~700VDC

1.8-2.4

0.9-1.2

2.7-3.5

2.7-3.5

6.6-8.8

4.8-6.4

13.2-17.6

9.0-12.0

Alternate AC Generator
Input voltage

220/230/240V AC(15%), Single Phase

380/400/415/440VAC(15%), Three Phase

Max Amps(RMS) [A]

8.2

14.0

23.0

5.8

10.5

14.6

20.5

26.0

Power and VA capability [kVA]

1.5

3.0

4.0

4.0

5.9

8.9

11.0

17.0

1.5

2.2

2.2

5.5

7.5

11

9.6

5.1

Output Data
Output Power,rated [kW]

0.75

Output Voltage, rated

Max Amps(RMS) [A]

220-240VAC, Three Phase

7.0

4.0

380/400/415/440VAC,Three Phase

Output Frequency

9.0

13.0

25.0

17.0

0-50Hz/60Hz

Protection
Surge protection

Integrated

Overvoltage protection

Integrated

Undervoltage protection

Integrated

Locked pump protection

Integrated

Open circuit protection

Integrated

Short circuit protection

Integrated

Overheated protection

Integrated

Dry run protection

Integrated

Communication
MODBUS communication card

Flexibility

Reliability

Compatible with any IEC three-phase asynchronous motors

Compatible with popular solar arrays
Grid main supply optional

10-year market proven experience of leading motor and

pump drive technology
Soft start feature to prevent water hammer and increase
system life
Smart IGBT module integrated to simplify system design,
reduce board space, simplify the manufacturing process
and thus
Built-in overvoltage, overload, overheat and dry-run motor
protection

Smartness
Self-adaptive maximum power point tracking
technology with up to 99% efficiency
Automatic regulation of pump flow
Self-adaptation to the drive used in the installation

Cost effectiveness

Plug-and-play system design

Embedded pump functions
Battery-free for most applications
Effortless maintenance

Remote Monitoring
Standard RS485 interface equipped for each solar pump
controller
Optional GPRS/Wi-Fi/Ethernet RJ45 modules for remote
access
Spots value of solar pump parameters monitoring
available from anywhere
History of solar pump parameters and events lookup
support
Android/iOS monitoring APP support

Optional, RS-485 isolated

General Data
Ambient Temperature Range

-20~60, >45,Derating as required

Cooling Method

Fan Cooling

Ambient Humidity
Dimensions(H*W*D) [mm]
Gross Weight [kg]
Standard Warranty [month]
Certificates

95%RH
186*126*171

248*160*183

186*126*171

248*160*183

322*208*192

2.8

4.2

2.8

4.2

9.0

18
IEC/EN 61800-5-1,IEC/EN 61800-2:2004,IEC/EN 61800-3:2004,CE

Note: according to the light conditions, in different regions, the PV array power can be 1.2-1.6 times to the pump power.

07 /08

 Datasheet
Controller Model

PDS23-4T015 PDS23-4T18R5 PDS23-4T022

PDS23-4T030

PDS23-4T037

PDS23-4T045

PDS23-4T055

PDS23-4T075

PDS23-4T093

PDS23-4T110

PDS23-4T132

PDS23-4T160

PDS23-4T200

PDS23-4T220

PDS23-4T250

PDS23-4T280

PDS23-4T315

PDS23-4T355

PDS23-4T400

336.0-448.0

378.0-504.0

426.0-568.0

480.0-640.0

Input Data
PV Source
Max Input Voltage(Voc) [V]
Min Input Voltage, at mpp [V]
Recommended PV array power [kW]

18.0-24.0

22.2-29.6

26.4-35.2

36.0-48.0

800

800

500VDC~700VDC

500VDC~700VDC

44.0-59.2

54.0-72.0

66.0-88.0

90.0-120.0

112.0-149.0

132.0-176.0

159.0-211.0

192.0-256.0

240.0-320.0

300.0-400.0

264.0-352.0

Alternate AC Generator
380/400/415/440VAC(15%), Three Phase

Input voltage

380/400/415/440VAC(15%), Three Phase

Max Amps(RMS) [A]

35.0

38.5

46.5

62.0

76.0

92.0

113.0

157.0

180.0

214.0

256.0

307.0

385.0

430.0

468.0

525.0

590.0

665.0

785.0

Power and VA capability [kVA]

21.0

24.0

30.0

40.0

57.0

69.0

85.0

114.0

134.0

160.0

192.0

231.0

250.0

280.0

355.0

396.0

445.0

500.0

565.0

15

18

22

30

37

45

55

75

93

110

132

160

200

220

250

280

315

355

400.0

520.0

585.0

650.0

725.0

Output Data
Output Power,rated [kW]

380/400V415/440VAC,Three Phase

Output Voltage, rated

Max Amps(RMS) [A]

32.0

37.0

45.0

60.0

75.0

91.0

380/400V415/440VAC,Three Phase
112.0

176.0

150.0

210.0

235.0

304.0

377.0

465.0

426.0

0-50Hz/60Hz

0-50Hz/60Hz

Surge protection

Integrated

Integrated

Overvoltage protection

Integrated

Integrated

Undervoltage protection

Integrated

Integrated

Locked pump protection

Integrated

Integrated

Open circuit protection

Integrated

Integrated

Short circuit protection

Integrated

Integrated

Overheated protection

Integrated

Integrated

Dry run protection

Integrated

Integrated

Optional, RS-485 isolated

Optional, RS-485 isolated

-20~60, >45,Derating as required

-20~60, >45,Derating as required

Fan Cooling

Fan Cooling

Output Frequency
Protection

Communication
MODBUS communication card
General Data
Ambient Temperature Range
Cooling Method
Ambient Humidity
Dimensions(H*W*D) [mm]
Gross Weight [kg]
Standard Warranty [month]
Certificates

95%RH

95%RH
432*285*228

322*208*192
9.0

17.2

17.2

17.6

549*385*265

660*473*307

42.0

71.0

983*650*377

880*579*375
169.0

169.0

171.0

197.0

1203*800*400
220.0

220.0

18

18

IEC/EN 61800-5-1,IEC/EN 61800-2:2004,IEC/EN 61800-3:2004,CE

IEC/EN 61800-5-1,IEC/EN 61800-2:2004,IEC/EN 61800-3:2004,CE

290.0

Note: according to the light conditions, in different regions, the PV array power can be 1.2-1.6 times to the pump power.

09 /10

Other Major Components

Solar Modules

PV Combiner Box

Solar modules is combined by monocrystalline silicon and

polycrystalline silicon in cascade and parallel connection. It uses temper
glass, EVA, TPT thermocompression sealing and aluminum alloy

frame;Anti-wind, anti-hail and convenient installation.

Introduction

PV combiner box is the device that connect a certain amount of same

photovoltaic modules and make them in parallel connection. After
combining the current , it makes the equipment convenient to connect. It
possessed the function of combining current, lightning protection, shortcircuit protection, etc.

Guaranteed Performance
10 Years Manufacturing Warranty
12 Years Warranty 90% Power Output
25 Years Warranty 80% Power Output

Features

Available 4-24 circuit configuration;built-in DC fuse High ingress

Qualifications and Certificates

protectionIP65/IP54;meets the requirement of interior and exterior

installation.
Wide range AC voltage/current input; applicable for all kinds of solar panel
Equipped with anti-lighting modules; the max rated voltage can reach to
1000V
Modular DC anti-lighting devices;support pluggable function;easy change
and maintain

Features
Easily installed on the ground, roof, building surface or tracking system. Applies to commercial, residential applications for off grid applications.
Reduces electricity cost and creates energy independently.
Modules certified by TUV and global testing facilities: IEC61215, IEC61730, CE, ROHS to withstand high level of wind loads (2400 Pa) and snow
loads (5400 Pa), confirming mechanical stability.
Most updated design with drainage holes in the frame ensures the modules to withstand various weather conditions. No moving parts, fully scalable
and easily installed.

Float level switch

Junction box and bypass diodes guarantee the modules free of overheating and "hot spot effect" as well as minimal wiring labor cost.
Manufactured with international quality standards and environment management system: ISO 9001:2008ISO 14001:2004

Float level switch is designed in the principle of "Gravity and Buoyancy", which mainly includes the floating object, the high capacity micro
switch, drive that can turn on or turn off the switch, and the three-core cable connected to the switch. Under the effect of buoyancy, the
floating ball rises or falls as the liquid level. When it and the water level forms a certain angle, the drive in the floating ballhigh capacity
micro switch will output the signal of "on"/ "off", warning or the use of remote control.

BS OHSAS 18001:2007. Reliable and virtually maintenance-free power generation.

Polycrystalline Solar Modules:100W-300W

Models

Max. Power
(Pmax)[Wp]

Optimum
Optimum
Open-circuit
Short-circuit
Operating
Operating
Voltage(Voc)[V] Current(Isc)[A]
Voltage(Vmp)[V] Current(Imp)[A]

Module
Efficiency

Power
Tolerance

Dimension[mm]

Weight[kg]

Max. System
Voltage[V]

Fuse Rating
[A]

SZYL-P100-18

100

18.8

5.32

22.4

5.69

15.00%

0/+5

1010*660*35

7.88

DC 1000

10

SZYL-P120-18

120

18.8

6.38

22.4

6.79

15.30%

0/+5

1190*660*35

8.8

DC 1000

10

SZYL-P150-18

150

19

7.89

22.7

8.4

15.10%

0/+5

1480*670*35

12

DC 1000

15

SZYL-P200-30

200

30.1

6.64

36.4

7.22

13.50%

0/+5

1500*990*35

17

DC 1000

10

SZYL-P200-36

200

36.1

5.54

43.7

6.02

13.50%

0/+5

1500*990*35

17

DC 1000

10

Extensive application, various installations

Passive devices, stable & reliable performance, strong anti jamming capacity
Simple structure, convenient installation, low maintenance costs
Various materials, various occasions

SZYL-P250-30

250

31.7

7.89

37.7

8.43

15.40%

0/+5

1640*990*40

17.7

DC 1000

15

SZYL-P260-30

260

32

8.13

38.2

8.74

16.00%

0/+5

1640*990*35

17.7

DC 1000

15

SZYL-P300-36

300

38.1

7.87

45.2

8.42

15.50%

0/+5

1960*990*40

23.3

DC 1000

15

Features

11 /12

Solar Pumps

Type
1~220V/240V

Generally,the pump in solar pumping system is driven by the three phase AC motor. According to the actual system demand and
installation conditions,it can adopt different types of pumps. The most common in the solar pumping system is submersible
pump (deep-well pump),carrying water from wells or lakes and pouring into reservoirs or directly connecting to irrigation
system.

Deep-well Pumps

A pplication

Maximum fluid temperature up to +35 oC

Maximum sand content: 0. 25%
Maxmum immersion: 80m
Minimum well diameter: 3"

M otor and Pump

Rewindable motor or full obturated screen motor

Three- phase: 380V- 415V/ 50Hz
S ingle- phase: 220V- 240V/ 50Hz
Pumps are designed by casing stressed
Curve tolerance according to ISO 9906

3XR1.8/27-0.75

0.75

0.3

0.6

0.9

1.2

1.5

1.8

2.1

2.4

2.7

3.0

3.3

3.6

10

15

20

25

30

35

40

45

50

55

60

113

111

109

106

101

92

82

67

51

32

3XRm1.8/37-1.1

3XR1.8/37-1.1

1.1

1.5

155

153

150

145

138

127

112

92

69

43

3XR1.8/47-1.5

1.5

197

194

190

184

175

161

142

117

88

55

3XRm2.5/28-1.1

3XR2.5/28-1.1

1.1

1.5

117

116

114

112

109

104

100

93

86

76

65

51

37

3XRm2.5/36-1.5

3XR2.5/36-1.5

1.5

151

149

147

144

140

134

128

120

110

98

83

66

48

3.5XRm3/20-1.1

3.5XR3/20-1.1

1.1

1.5

148

146

142

140

135

129

121

111

99

86

71

54

36

3.5XRm3/26-1.5

3.5XR3/26-1.5

1.5

194

191

186

183

177

169

158

146

130

112

92

70

47

4XRm2/16-0.75

4XR2/16-0.75

0.75

116

116

114

112

109

105

99

92

83

73

61

50

4XRm2/22-1.1

4XR2/22-1.1

1.1

1.5

160

159

157

154

150

144

136

126

114

100

84

68

4XRm2/28-1.5

4XR2/28-1.5

1.5

204

202

200

196

191

183

173

161

145

127

107

87

4XRm2/38-2.2

4XR2/38-2.2

3.3

276

275

271

266

259

249

235

218

197

173

145

118

0. 6

1. 2

1. 8

2. 4

3. 6

4. 2

4. 8

5. 4

10

20

30

40

50

60

70

80

90

100

55

35

Type
1~220V/240V

O perating conditions

HP

m 3/ h
I/min

3XRm1.8/47-1.5

For water supply from wells or reservoirs

For domestic use, for civil and industrial applicantions
F or garden use and irrigation

kW

3~380V/415V

3XRm1.8/27-0.75

Flow and corresponding pump lift

Power

H (m )

Flow and corresponding pump lift

Power
3~380V/415V

kW

HP

m 3/ h
I/min

3.5XRm4/20-1.5

3.5XR4/20-1.5

1.5

118

115

112

108

104

99

92

81

70

4XRm3/17-1.1

4XR3/17-1.1

1.1

1.5

138

126

122

116

108

96

80

60

38

4XRm3/21-1.5

4XR3/21-1.5

1.5

145

140

136

129

120

107

89

67

42

4XRm3/30-2.2

4XR3/30-2.2

2.2

217

210

203

193

180

160

133

100

63

--

4XR3/40-3

289

280

271

258

240

213

178

133

85

4XRm4/17-1.5

4XR4/17-1.5

1.5

131

126

123

120

116

109

100

90

77

62

46

4XRm4/24-2.2

4XR4/24-2.2

2.2

186

178

174

169

163

153

141

127

109

88

66

--

4XR4/32-3

247

238

231

225

218

204

188

170

145

117

87

--

4XR4/40-4

5.5

309

297

289

281

272

255

235

212

181

147

109

1. 2

2. 4

3. 6

4. 8

7. 2

8. 4

9. 6

10. 8

20

40

60

80

100

120

140

160

180

Type
1~220V/240V

H (m )

Flow and corresponding pump lift

Power
3~380V/415V

kW

HP

m 3/ h
I/min

4XRm6/21-2.2

4XR6/21-2.2

2.2

135

132

123

114

105

89

69

44

--

4XR6/28-3

180

176

164

152

139

119

92

59
76

--

4XR6/36-4

5.5

232

226

210

195

179

153

118

--

4XR6/44-5.5

5.5

7.5

283

277

257

239

219

187

145

93

--

4XR6/52-7.5

7.5

10

335

327

304

282

259

221

171

110

4XRm8/18-2.2

4XR8/18-2.2

2.2

109

103

96

90

84

79

72

61

45

28

--

4XR8/24-3

155

145

135

127

119

112

101

85

63

39

Material

--

4XR8/30-4

5.5

188

183

171

158

150

142

128

110

85

55

Pump external casing

AISI 304 SS

--

4XR8/38-5.5

5.5

7.5

258

242

225

212

198

187

168

143

105

65

Delivery casing

Cast- Cu ASTM280

--

4XR8/46-7.5

7.5

10

288

281

262

243

230

217

197

168

131

85

Suction

Cast- Cu ASTM280

2. 4

3.6

5. 4

7.2

10. 8

12. 6

14.4

16. 2

20

40

60

80

100

120

140

160

180

Components

Diffuser

PC

Impeller

POM

Shaft

AISI 316 SSAISS 304 SS

Shaft coupling

AISI 316 SSAISS 304 SS

Wear ring

AISS 304 SS

Motor external casing

AISS 304 SS

Top cover

Cast- Cu ASTM280

3XR(m)1.8/10-0.25

Type
1~220V/240V

Rated Power(kW)
Impeller Stage
Rated Flow(m 3/h)
Single-phase Motor
Submersible Borehole Pump
Min.Well Diameter:3"

H (m )

Flow and corresponding pump lift

Power
3~380V/415V

kW

HP

m 3/ h
I/min

--

4XR10/18-3

111

107

102

96

90

79

65

47

26

--

4XR10/22-4

5.5

136

131

124

118

110

97

80

57

32

173

166

158

150

140

124

101

72

40

210

202

192

182

170

150

123

88

49

--

4XR10/28-5.5

5.5

7.5

--

4XR10/34-7.5

7.5

10

--

4XR12/19-4

5.5

121

116

109

102

94

85

75

62

47

28

NSK

--

4XR12/23-5.5

5.5

7.5

147

140

132

124

114

102

90

75

56

33

Oil for food machinery and pharmaceutic use.

--

4XR12/29-7.5

7.5

10

185

177

166

156

144

129

114

95

71

42

Bottom support

AISI 304 SS

Mechanical seal

Special seal for deep well(carbon-SIC/TC)

Shaft

AISI 304 SS-C1045

Bearing
Seal lubricant oil

H (m )

13 /14

Output Line Reactors

Output line (load) reactors protect PDS solar pump controller against short circuits resulting from the motor insulation failure ,
and also allow the motor to run cooler by smoothing the motor current waveform.They are recommended for any applications
that the length of wiring between the PDS solar pump controller and motor exceeds 50m. (Notes: the actual data and specification
may be a little different.)

C1

C2

T2

B1

B2

T1

A1

A2

Rated
Voltage(V)

200-500

Max. wiring length for unshielded conductor

Without Line Reactors

Line Reactors Integrated

50

150

5.5

200-500

70

200

7.5

200-500

100

225

When installed on the output side of the drive,line reactors

11

200-500

11 0

240

protect the drive from short circuits at the load. Voltage and

15

200-500

125

260

18.5

200-500

135

280

22

200-500

150

300

30-200

200-500

150

300

Output side of the drive

T3

Controller
Power(kW)

current waveforms from the drive are enhanced,reducing

motor overheating and noise emissions.
Notes:Only three-phase AC reactor can be installed in the controller outputs

Models

Rated
Power
( kW )

Picture

Rated
Current
(A)

Voltage
Drop

Dimensions (5mm )

Insulation
Class
L

W1

A*B

OCL-0020-0400-0380

7.5

20

1%

190

80

130

58

150

8 * 11

OCL-0030-0230-0380

11

30

1%

190

80

160

58

150

8 * 11

OCL-0040-0180-0380

15

40

1%

190

80

160

63

150

8 * 11

OCL-0050-0150-0380

18.5

50

1%

190

80

160

63

150

8 * 11

OCL-0060-0120-0380

22

60

1%

190

80

160

63

150

8 * 11

OCL-0080-0087-0380

30

80

1%

190

80

170

73

150

8 * 11

OCL-0090-0078-0380

37

90

1%

190

80

170

73

150

8 * 11

OCL-0120-0058-0380

45

120

1%

250

120

160

82

190

11 * 1 8

OCL-0150-0047-0380

55

150

1%

250

120

170

82

220

11 * 1 8

OCL-0200-0035-0380

75

200

1%

250

120

170

87

220

11 * 1 8

OCL-0250-0028-0380

11 0

250

1%

250

120

180

92

220

11 * 1 8

OCL-0290-0024-0380

132

290

1%

250

120

200

97

260

11 * 1 8

OCL-0330-0021-0380

160

330

1%

250

120

200

97

260

11 * 1 8

OCL-0390-0018-0380

185

390

1%

290

120

200

97

260

11 * 1 8

OCL-0490-0014-0380

220

490

1%

290

200

230

11 2

340

11 * 1 8

OCL-0660-0011-0380

300

660

1%

290

200

230

11 2

340

10*25

OCL-0800-0009-0380

380

800

1%

290

200

240

11 2

340

10*25

OCL-1000-0007-0380

450

1000

1%

350

275

215

175

410

12*20

C
OCL-1250-0006-0380

550

1250

1%

350

275

225

175

440

14*25

OCL-1600-0005-0380

630

1600

1%

350

275

225

175

440

14*25

Noteonly three-phase AC reactor can be installed in the controller outputs.

15 /16

 Solar pumping system diagram

One-stop Solar Pumping System Design

Barren mountain
control

Ecological
control

M5 (High water level)

M6 (Low water level)

Four benefits strengthen per fect ser vice

COM

Float
switch

+-

UVW

Farm irrigation

DC circuit breaker

Trustworthy investment decision-making support

M4COM

SAJ provides a website tool PDS Calculator for return on investment

of PDS solar pumping systems compared with those diesel systems
and help you make decisions only required the application address,
actual dynamic head, daily water consumption and the current diesel
prices.

Water and soil

conservation

low water level probe

(optional)
Domestic water

Free all-in-one system design

1: Determine the daily water requirement for your system.
2: Input the days and tank size for water storage.
3: Input the total daily insolation of the application.
4: Calculate the total dynamic head.

5: Pump and motor selection.

6: Solar Drive selection.
7: Solar array sizing.
8: Check the whole output.

Quick Installation & Operation Guide

1: Make right decisions with PDS Calculator.
2: All-in-one designs your system with PDS Designer.
3: Purchase the rest components locally.
4: Follow the design report for standard installation.
5: Follow the PDS manual for commissioning electric pumping systems.

Configuration table
The Configuration And Number Of Solar Modules

Pump
Power (kW) Controller Model

Combiner Box

Component
Model

Cascade
Number

Input
Voltage(V)

Parallel
Number

Total

Total Power(W)

564

30

3000

2.2

PDS23-4T004

SZYL-P100-18

30

PDS23-4T5R5

SZYL-P250-30

20

634

20

5000

5.5

PDS23-4T7R5

SZYL-P200-30

19

571.9

38

7600

41

7.5

PDS23-4T011

SZYL-P250-30

20

634

40

10000

41

11

PDS23-4T015

SZYL-P250-30

20

634

60

15000

41

Max input voltage 800V, MPPT voltage rangeDC 500-700V

SZYL-P100-18 30; total power3kW

SZYL-P250-30 20; total power5kW

SZYL-P200-30 19 2; total power7.6kW

Trouble-free maintenance
1: Available with a ten-year standard warranty and a twenty five-year life
span for solar modules.
2: Available with a one-year standard warranty for pump.
3: Available with a one-year standard warranty for motor.
4: Available with a standard warranty of a year and a half and a ten-year life
span for solar controller.
5: Automatically start and stop every day and realize the control of automatic
water level by level sensor.
6: Alarms and troubleshooting tools enable remote monitoring without artificial
periodic inspection.

PDS23-4T004

2.2kW deepwell pump

2kW deep-well pump

PDS23-4T5R5

4kW deepwell pump

4kW deep-well pump

PDS23-4T7R5

combiner box
with 4 interfaces

5.5kW deepwell pump

5.5kW deep-well pump

17 /18

Solar pumping system application case

Secondary solar water supply projectNgari,Tibet

This project is situated in the Ngari region, West Tibet. With high altitude and good light condition, the peak sunshine
hour in this region reaches to 5.9h averagely. This system adopts one 18.5kw surface pump, one 7.5kw surface pump,
one SAJ PDS23-4T022 and PDS23-4T011. It is equipped with 36kw solar modules. The submersible pump lift is 70m
and its flow is 70/h. The surface pump lift is 15m and the flow is 80/h.

Solar pumping system Yanshuai,

Lincang, Yunnan
Located in the Yanshuai, Lincang, Yunnan province, the solar pumping
system is the first project in the Lincang(near the Sino-Burmese border).
This project is equipped with 160 pieces of 250w polycrystalline silicon
solar modules.(up to 40kw), one SAJ PDS23-4T037 solar pump
controller, and two 30kw surface pump with rated flow 32m/h and 225m
pump lift. (one for use,one for backup) Transporting water by 2300m
seamless tube to the reservoir at the height of 150m, this project
completely solves the water use problem for 300 households. (over
2000 Wa people)

Mobile PV irrigation system-Thailand

This system is applied in an agricultural province in north Thailand. It is
combined by 9 pieces of polycrystalline silicon solar panels, 1 SAJ
PDS23-2S2R2 solar pump controller, one 220v ,2.2kw 3 phase pump
and two-wheeler made of integrated PV stand. This mobile PV irrigation
system solves the local irrigation problem actively and effectively.

19 /20

PV pumping project-Yading,Daocheng,Sichuan
This project is located in Yading, Daocheng, Sichuan with an altitude of
3400 meters. It is used for greening the local scenic zone and controlling
desertification. The solar pumping system transports the water at the foot of
hill to the first grade reservoir with an altitude of 250 meters. Its required
flow is 70m/h. In consideration of the altitude, flow and pump lift
requirements, this project selects 4 sets of 37kw pumps with 400m max
pump lift and 24 m/h flow for each pump .(three for use, one for backup); 3
sets of PDS23-4T075 solar pump controller with multi-drive mode; 630
pieces of 245w polycrystalline silicon solar modules.(total power: 160kw).
The peak sunshine hours in this region is 4.9h averagely and the average
daily water extraction is 345 m. The designed lifetime of this system is 25
years.

Domestic water supply project-Akesu Prefecture,Xinjiang

Located in the semi desert area in Akesu Prefecture,Xinjiang, this project provides domestic water for the local residents. It adopts one 1.5kw
,380V phase pump. Due to the high latitude, high altitude and high pump lift, it adopts 24 pieces of 150w polycrystalline silicon solar
modules(total power: 3.6kw); one SAJ solar pump controller. After the completion of the project, it helps the local residents to solve the problem
of domestic water supply.

21 /22

Test Records

Table 1Diagram of DC input voltage , Output 3 phase voltage and Output frequency.

The following chart is the result of the test of the PDS23 solar water pump controller used in June 2015, in Guangzhou, China.
Test Description
Test location

GuangZhou China

55

Test head (m)

Manufacturer

Mastra

Rated head (m)

Rated voltage(V)

Test date

75
380

3 Phase

Hz

600

46

550
Weather

2015/6/19

Cloudy

Pump-Motor Details

Rated power (kW)

V
650

Type

Submersible Pump

Rated speed(rpm)

2850 (50Hz)

Discharge Dia.(mm)

50

41

500
450

36

400

31

350

26

300

Solar Modules Details

21

250
Manufacturer

Liang Jing

Type

Polycrystalline

series

21

Vmp(V)

30.6

Imp(A)

8.17

P Max.(Wp)

250

Number

21

Total (W)

5250

150

m(%)

15.40

100

SAJ

Model

PDS23-4T5R5

Rated power(kW)

5.5

Rated putout voltage(V)

380 3 phase

11
6

Tank
68m

Stop flow

Output
frequency
[Hz]

1
8:00 8:20 8:40 9:00 9:20 9:40 10:00 10:20 10:40 11:00 11:20 11:40 12:00 12:20 12:40 13:00 13:20 13:40 14:00 14:20 14:40 15:00 15:20 15:40 16:00 16:20 16:40 17:00

Start flow

Output
voltage
3phase
[V]

16

50

Solar Pump Controller Details

Manufacturer

200

DC input
voltage
[V]

Time

112.8m

Test Data

Table 2Diagram of DC input power , Output power of PDS.

Time

DC input voltage [V]

DC input power [kW]

Output voltage 3 phase [V]

Output power [kW]

Output frequency [Hz]

8:00:00

549.4

1.39

189

1.33

32.22

8:20:00

591.8

0.98

162

0.93

25.62

8:40:00

549.7

1.96

226

1.87

36.87

9:00:00

550.7

2.07

235

1.98

38.88

3.5

9:20:00

544.3

2.54

265

2.43

41.58

9:40:00

536.9

2.81

277

2.68

42.28

10:00:00

541.1

3.05

293

2.91

43.66

10:20:00

514.9

3.15

298

3.01

43.82

10:40:00

524.2

3.39

311

3.24

45.43

1.5

11:00:00

510.2

3.44

316

3.29

44.78

11:20:00

515.1

4.11

351

3.93

47.59

0.5

11:40:00

533.2

3.86

339

3.69

46.15

12:00:00

509.3

3.68

328

3.52

46.31

12:20:00

516.5

3.59

324

3.43

46.27

kW
4.5
DC input
power [kW]

Output
power [kW]

2.5
2

Multinomial

0
8:00 8:20 8:40 9:00 9:20 9:40 10:00 10:20 10:40 11:00 11:20 11:40 12:00 12:20 12:40 13:00 13:20 13:40 14:00 14:20 14:40 15:00 15:20 15:40 16:00 16:20 16:40 17:00

Time
12:40:00

514

3.42

314

3.27

45.36

13:00:00

520.7

3.91

339

3.74

47.09

13:20:00

505.3

3.69

329

3.53

46.2

13:40:00

517.5

3.55

320

3.39

46.1

14:00:00

526.5

2.5

260

2.39

38.09

14:20:00

554.9

3.16

298

3.02

44.4

14:40:00

592.8

1.95

226

1.86

36.53

15:00:00

595.6

2.63

269

2.51

41.97

15:20:00

594.4

2.26

248

2.16

40.33

15:40:00

591.3

2.2

241

2.1

38.38

16:00:00

601.4

1.67

209

1.59

35.46

16:20:00

593.1

1.34

186

1.28

33.5

16:40:00

605.6

1.16

173

1.11

30.78

17:00:00

642.4

0.02

0.01

0.6

25/ 2 6

Total output power of

solar modules (kWh)

24.49

Total output power

of PDS23 (kWh)

23.4

Rated power of pump (kW)

Equivalent time for

full load running (h)

4.48

Power of solar
modules (kW)

5.25

Average conversion
efficiency of PDS23

95.5%

Rated flow of pump (m/h)

10

Saving energy (kWh)

23.4

Equivalent time
for full power (h)

4.66

MAX. conversion
efficiency of PDS23

98%

Total pumping capacity (m)

44.8

Test Conclusion:
In Guangzhou, P.R. China, the average peak sunshine duration for many years is 3.53 hour. On the day of testing, the operating time of the
solar panels under equivalent efficiency and full rated power is 4.66 hour; the generating capacity of the tested systematic solar panels is
24.49 kWh, and the saved electric energy is 23.4 kWh. The maximum transfer efficiency of PDS23 solar pump controller can reach 98%.
According to experience, the PDS23 solar pump system can generate 6764kWh electricity annually in Guangzhou, P.R. China and save
6450 kWh electricity which equals to annual emission reduction of 6431kg CO and 194kg SO. The energy saving and emission reduction
performance of the system will be better in areas with more sun illumination.

23 /24