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Sachin Balhara

Component/ Production Engineer, B.Tech (Electronics & Communication Engg.)


Mobile: +91 9675597573;
Email: er.sachinbalhara@gmail.com

Component Engineer ~ PCB Production ~ Component package ~ Data Analysis ~ Industrial


Engineering ~ Cost Saving ~ Kaizen Promotion

Chronicle of success in driving growth across parameters such as, Quality, Process Improvements, Time / Cost
Reduction & Resource Optimisation.
Excellent leader with solid contributions in New Product Development and Process Automation.
Team initiator in making Lean Production a success through Kaizen Breakthrough Methodology.

PROFESSIONAL OVERVIEW
A professional with 2.1 Years experience in PCB production, Manufacturing Process (SMT & Manual Assembly),
Trainings, Cost reduction and ISO 9001 and 14001 implementation in Electronics Energy meter/ Inverter UPS Industry.
Currently working with Genus Power Infrastructure Ltd. as Engg, PCBA Department. . Adopt at Production, Process
Automation and LEAN. Proficient in implementation of Quality Systems and Process Improvements, also working for
improving the product Quality and achieving customer satisfaction through implementation of effective systems.
CORE COMPETENCIES
- Technical expertise for SMT and Manual assembly Process
- System Implementation/ ISO 9001 &14001
- PCB testing
- Process control/ Line balancing

- Process Automation
- Man/ Time Management
- Quality Assurance Compliance
- Cost Reduction

CAREER HIGHLIGHTS
Since July, 10th 2012 with Genus Power Infrastructure Ltd. Haridwar As an Engineer in PCBA Department.
Genus Power Infrastructures Ltd., an ISO 9001: 2008 & 14001 Public Limited Company forms an integral part of the reputed
300million USD Kailash Group. The company primarily deals in manufacturing and distribution of Electronic Energy Meters.
A Manufacturers of Electronic Energy Meters , Hybrid micro circuits (HMCs) / SMT Boards, Inverter / HUPS, Taxi Meters, Set
Top Box, Mobiles and many other big projects (A company of KAILASH Group) 2D Designing/ Lay outing/ Planning of all
mechanical components for Energy Meter.
KEY RESULT AREAS;
Component specs: - Dealing with all type of component used in manufacturing. SMT component package and
specification as per design requirement . Build good vendor relationships with inhouse and foreign vendors. Suggest
alternate parts with same specs.
SMT Production: - Working knowledge of SMT machines - DEK printer , EKRA printer , FUJI NXT pick and place.
Amendment in stencil and product design(give feedback to D&D) for better quality product. Conducted Kaizen to
reduce the changeover time of SMT by 50%.
Training:- Provide training to Manpower , Line In charge & Supervisors on topics like electronic components, ESD ,
5S , rejection control .
Data Analysis:- Smooth hands on Excel and power point. Analyse the SMT efficiency, production and rejection data
weekly through 7QC tools. Make the Pareto Chart of production loss and rejection. Develop the 4E action plan and
root cause analysis.
Internal Auditor for ISO 9001 & 14001:Certified Auditor for conducting Audits regarding ISO 9001 & 14001 within the organisation. Successfully submitted
project to Plant Head regarding effective implementation of ISO 9001 at departmental level. Periodically update the
ISO procedure, Work Instruction & Formats according to current practise. Quarterly conduct the audits in different
departments to improve overall QMS & EMS system. Frontline auditee for external and internal audits.
Process Designing: - Calculate the Takt time required for manufacturing the product as per customer requirement w.r.t.
available resources. Balance the production Line for proper work distribution and deploy Detailed Manufacturing
Instructions to guide the man-power for doing first time right activity, thus improving the quality of work and reducing
rejection.

PCB testing and debugging:- Test the PCB according to given test specs through Phantom/ Actual load. Install proper
Jigs and Fixtures according to project test specs for functional testing. In case of rejection, debugging the fault and
making corrective and preventive actions to ensure same rejection do not occur again.
Jigs and Fixtures:- Implement Jigs and fixtures on production lines to support production activity. Do PM of Jigs and
Fixtures to minimize the breakdown impact of Jigs and Fixtures.
SAP utilisation :- Use SAP to support different production activities like BOM , BOM comparison, floor WIP, dead
inventory. Prepare 30 days ageing list and critical WIP.
Kaizen Implementation: - Implement lean manufacturing through Kaizen methodology. Conduct Breakthrough
Kaizens/ Point Kaizens to improve the productivity and reduce the rejection. Identify the TIMWOODUU losses and
eliminate them to optimize the process. Implement JIDOKA for quick abnormality response.
CAPA: - Corrective Action and Preventive action initialization to improve processes product design / accuracy and
quality. Responsibility to close the CAPA with D&D team with problem analysis and proper preventive action. Initiate
Engineering Change notes to improve the product, cost, material & production.
ACADEMIC CREDENTIALS
B.Tech

66%

Kurukshetra University

XII

71%

CBSE BOARD

2008

81.5%

HARYANA BOARD

2006

ACADEMIC ACHIEVEMENTS
Gate 2012 qualified.
Successful Anchoring of intercollege Workshops.
Participated in Entrepreneurship Development Cell (EDC) Workshop, Robotics Workshop.
Won 2rd Prize in theatre play in INTERUNIVERSITY Fest.
TRAINING UNDERTAKEN
2 months Training from Appin Institute in Embedded System
WORK ENVIRONMENT

Basic Working Knowledge of SAP


Operating Systems : Windows 7, 2000, XP.
Knowledge of Internet Browser IE 6.0, Mozilla Firefox & Google Chrome.
Application Softwares: MS office (Word, Excel & PowerPoint)

LEISURE PURSUITS
Watching Movies and Playing Games
Reading Books
Volunteer for Better India
PERSONAL VITAE
Name
Father's Name
Marital Status
Date of Birth
Sex
Nationality
Category
Languages Known
Cutting Edge

: Sachin Balhara
: Sh. Zile Singh
: Single
: 8th July, 1991
: male
: Indian
: General
: Hindi & English
: Good communication skills
Team work experience
Smart work

Permanent address

: H.No 912/1 Shastri Nagar, Hissar Bye Pass,


Rohtak , Haryana

DECLARATION
I here confirm that the informations provided by me are true to the best of my knowledge and belief.

2008-12

Place: Haridwar
(Sachin Balhara)

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