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1.0. INTRODUCTION
Palm oil is the most important agriculture crop in Malaysia, covering about more than
three million hectares of the cultivated area. In 2007 Malaysia and Indonesia
remained as the worlds largest producers and exporters of palm oil, contributed for
87% of global production [1]. Unfortunately, this big agricultural and industry
activity generates a great amount of by product, known as palm oil mills effluent
(POME). Every ton of crude palm oil produced in factory, about 2.5-3.5 tons of
POME is generated [2]. In the year 2004, more than 40 million tonnes of POME was
generated from more than 370 mills in Malaysia. If the effluent is discharged
untreated properly, it can indisputably cause substantial environmental problems.
Raw POME is a colloidal suspension that contains 9596% of water, 0.60.7% of
oil and grease and 45% of total solids including 24% suspended solids originated
from the mixture of sterilized condensate, separator sludge and hydrocyclone
wastewater [3]. Typically with very high content of organic and oil, the resulting
POME is a thick brownish color liquid and discharged at a temperature between 80
and 90 oC. It is fairly acidic with pH ranging from 4.0 to 5.0. The POME
characteristic and standard discharge limit is summarized in Table 1.
Table 1 Characteristics of raw combine POME and its standard discharge limit by the
Malaysian Department of the Environment
Parameters
Concentrations
Standart Limit,
mg/L
mg/L
pH
4.2 5.1
5-9
BOD
31,300 - 34,050
100
COD
62,500 - 67,100
--Suspended solids
20,540 - 24,200
400
Total nitrogen
872 - 912
150
Ammoniacal nitrogen
36 - 46
--Oil and grease
90,100 - 99,700
50
Temperature
85 - 91
45
Except pH and temperature all other parameters are in mg/L, temperature in oC
By increasing in number of replacing the conventional water and wastewater
treatment process, the membrane bioreactor (MBR) process has proved become a
feasible technology for water reclamation and producing of high quality treated water
[4]. MBR provides biological activated sludge treatment with filtration separation
where the membrane mainly uses to replace the clarifier as in the conventional
wastewater treatment. Among MBR are small footprint, low sludge production, and
high quality effluent. More specific advantages included complete separation of
suspended solids and bacteria by the membrane, possible to nitrify easily, reduce
hydraulic retention time (HRT) to a minimum by separating it with the sludge
retention time (SRT), uncomplicated operation especially because bulking
phenomenon does not effect to the liquid-solid separation, and MBR can also
function as a small-scale system [5].
In the late of 1980s, submerged low pressure configurations of MBR was a
significant development to answer the lack of older MBR systems and also to reduce
operating cost. In this new configuration, membrane was directly submerged in
aeration tank containing the biological sludge and extracted the treated permeate [6].
Several methods that showed the development of submerged MBRs during 1980s 1990s has been also affecting world-spread uses of submerged MBRs, including
submerged MBRs as an upgrade option for existing wastewater treatment plant [4, 7].
It is generally known that fouling reduces the performance of the membrane.
When fouling occurs, a thick gel layer and cake layer is formed on and into the
membrane, resulting the permeate ux to decline, increase in hydraulic resistance and
operating costs due to the need for cleaning or changing the membrane. Fouling is
usually attributed to a number of parameters, such as sludge particle deposition,
adhesion of macromolecules such as extracellular polymeric substance (EPS), soluble
microbial products (SMP) and pore clogging by small molecules [8 - 11].
A number of previous studies have focused on various factors that affect
membrane fouling in MBRs. Factors like the type of wastewater, sludge loading rate,
sludge age, mixed liquor suspended solid (MLSS) concentration, mechanical stress,
solid retention time, food-to-microorganism ratio and microbial growth phase are
known to affect the concentration of EPS and in turn to the evolution of membrane
fouling [12 - 14].
Various techniques have been used to reduce membrane fouling. In aerobic
submerged membrane bioreactors, air bubbles can prevent the deposit forming on the
membrane surface [15]. Periodic backwashing improves membrane permeability and
reduces fouling, thus leading to optimal, stable hydraulic operating conditions [6, 10].
Adding occulationcoagulation agents limits membrane fouling by aggrega-tion of
the colloidal fraction, thus reducing internal clogging of the membranes [16]. Several
materials have been added to the ASMBR to reduce bio-fouling. Previous studies
concerning activated carbon dosing in MBR have pointed out an increase in sludge
filterability and a decrease in the membrane fouling rate [17 21]. The addition of
zeolite on the membrane filter bioreactor has been enhanced the membrane
permeability [22].
This paper aimed to conduct a better understanding on the effectiveness of Biofouling Reducers in POME treatment, particularly to the membrane fouling
phenomenon and organic removal.
2.0. METHODOLOGY
The raw POME was obtained from Kilang Pertubuhan Petani Negeri Johor, Kahang
Johor, has a typical COD of about 65000 mg/L and had to be cooled and diluted
several times before feeding the reactor. Feed preparation in influent tanks and
sampling of its quality were done daily. The feeding characteristics are showed in
Table 2.
COD
TS
1000 89
780 32
Total N
Total P
14 2.1
3.2 1.29
Ammoniacal Nitrogen
pH
0.83 0.23
6.11 0.12
Value
20
25 27
6.8 7.7
1000
0.024 (1)
0.024
10
4000 to4200
8000 5400
20
6.6 7.9
6
Computer
Pressure Gauge
Water Leveler
Influent Container
Pump
Effluent Container
Air Diffuser
Air Compressor
BFR type
BFR1
BFR2
BFR3
Laboratory experiments associated with this study were carried out in the
Environmental Engineering Lab, Faculty of Civil Engineering, Universiti Teknologi
Malaysia. The activated sludge quality was regularly tested for mixed liquor
suspended solids (MLSS). Dissolved Oxygen (DO) concentration and temperature of
the activated sludge were measured using portable YSI 55 Dissolved Oxygen (YSI
Inc, Ohio USA). Also, pH was measured on site using Hanna pH211 pH meter
(Hanna Instruments, Bedfordshire UK). Color was analyzed using a
spectrophotometer (HACH/DR 5000). Parameter analyses were carried out according
to standard methods [23] immediately after samples were collected.
3.0. RESULTS AND DISCUSSION
Prior to the ASMBR experiment, adsorption experiment were carried out to
determine concentration of BFR. Figure 2 shows the organic removal percentage by
adsorption using BFR. BFR1 achieved the best performance in low concentration (15 g/L) with 80 92% removal. The performance increased until almost 94.7% when
the BFR1 concentration was 8 gr/L, before the removal efficiency decreased even its
concentration increased to 30 gr/L. BFR2 removed 64% of organic at concentration 1
g/L and increased to 81% (8 g/L). Organic removal was only 83% when BFR2
concentration was 20 g/L. BFR3 had a better performance with 90.3% organic
removal on 8 g/L and still achieved higher organic removal when the concentration
was 30 g/L (93.3%).
It was also proved that the concentration of BFR in the powder form was more
effective compared to the granular form. This is due to larger surface area of the BFR
powder and granular form. However the main reason why BFR2 considered to be
used in further experiment was in term of initial cost and ease of handle.
From Figure 2 below, BFR1 of 8 g/L was selected to be filled into the ASMBR
because at higher concentration of BFR1, organic removal efficiency tended to
decrease. For BFR2 and BFR3, 8 g/L was also chosen as a dosage for further use,
because at higher BFR3 dosage there was no significant improvement of organic
removal.
When the ASMBR operated without BFR, the increasing of TMP took place
gradually from the initiation to the end of the ASMBR operation at 120 hours, as
shows in Figure 3. The last TMP recorded was 13.6 kPa. The generation of gel layer
on the membrane surface of this operation was much thicker than other experiments
with BFR. This layer was observed in plain view after stopped the experiment and
removed the membrane. The layer generation was due to the production of SMP,
which could block membrane pores. Their accumulation demonstrated the natural
factor for membrane bio-fouling [11].
100
95
90
85
BFR1
BFR2
BFR3
80
75
70
65
Selected Dose
60
0
10
15
20
25
30
35
16
14
12
TMP (kPa)
10
NoBFR
8
6
BFR2
BFR1
2
BFR3
0
0
20
40
60
80
100
120
BFR1
95
BFR2
NoBFR
90
CODrem NoBFR
CODrem BFR1
CODrem BFR2
CODrem BFR3
85
0
20
40
60
80
100
120
2.46%, 0.87%, and 3.80%, respectively. It seems that these increments were not
significant, but it would be rewarded by the ASMBR longer operation time.
200
180
160
NoBFR
Effluent Color (PtCu)
140
120
100
BFR2
80
BFR3
BFR1
60
40
20
0
0
20
40
60
80
100
120
10
(a)
(b)
4.0. CONCLUSIONS
From these experiments, it can be concluded that BFR demonstrated a signicant role
in bio-fouling reduction by maintained TMP as low as 2.3 3.6 kPa at the end of
ASMBR operations. It was also found that the organic removal of ASMBR with
BFR1, BFR2 and BFR3 was further improved by 2.46%, 0.87% and 3.80%
respectively, compared to the operation of ASMBR without BFR. In addition, the
reduction of the thickness of gel layer and the organic cake formation on membrane
surface thereafter demonstrated the capability of BFR in adsorption and reducing biofouling.
ACKNOWLEDGEMENT
The authors wish to express gratitude the Research Management Center (RMC) of
Universiti Teknologi Malaysia for the financial assistance under VOT no. 79903.
[1]
[2]
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