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Important hint: At least one warning has occurred during the calculation:
1-> Calculation of scuffing:
The entered gear pair data is outside the boundary of the calculation method!
The application of ISO/TR 13989-2 has following limitations:
1.0 m/s <= v(=0.4 m/s) <= 50.0 m/s
Power (kW)
Speed (1/min)
Torque (Nm)
Application factor
Required service life (h)
Gear driving (+) / driven (-)
Working flank gear 1: Right flank
[P]
[n]
[T]
[KA]
[H]
5.000
100.0
477.5
66.7
716.2
1.25
20000.00
-
1/10
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
------- GEAR 1 -------- GEAR 2 -Surface hardness
HRC 61
HRC 61
Material quality according to ISO 6336:2006 Normal (Life factors ZNT and YNT >=0.85)
Fatigue strength. tooth root stress (N/mm)
[sigFlim]
430.00
430.00
Fatigue strength for Hertzian pressure (N/mm)
[sigHlim]
1500.00
1500.00
Tensile strength (N/mm)
[Rm]
1200.00
1200.00
Yield point (N/mm)
[Rp]
850.00
850.00
Young's modulus (N/mm)
[E]
206000
206000
Poisson's ratio
[ny]
0.300
0.300
Roughness average value DS, flank (m)
[RAH]
0.60
0.60
Roughness average value DS, root (m)
[RAF]
3.00
3.00
Mean roughness height, Rz, flank (m)
[RZH]
4.80
4.80
Mean roughness height, Rz, root (m)
[RZF]
20.00
20.00
1.250
0.380 (rhofPmax*= 0.472)
1.000
0.000
0.000
0.000
0.000
0.000
not topping
1.250
0.380 (rhofPmax*= 0.472)
1.000
0.000
0.000
0.000
0.000
0.000
not topping
[hfP*]
[rofP*]
[haP*]
[hprP*]
[alfprP]
[hFaP*]
[alfKP]
1.250
0.380
1.000
0.000
0.000
0.000
0.000
1.250
0.380
1.000
0.000
0.000
0.000
0.000
[Ca]
2.0
2.0
Lubrication type
Type of oil
Lubricant base
Kinem. viscosity
2/10
40 C (mm/s)
[nu40]
220.00
Kinem. viscosity
oil at 100 C (mm/s)
FZG test A/8.3/90 (
ISO 14635-1:2006)
Specific density at 15 C (kg/dm)
Oil temperature (C)
[nu100]
[FZGtestA]
[roOil]
[TS]
17.50
12
0.895
70.000
[k*mn]
-0.031
[d]
72.469
[db]
67.815
[da]
81.109
[da.e/i]
81.109 /
81.099
[Ada.e/i]
0.000 /
-0.010
[dFa]
81.109
[dFa.e/i]
81.109 /
81.099
[dNa]
81.109
[dNa.e/i]
81.109 /
81.099
[dw]
73.200
[dw.e/i]
73.214 /
73.186
[df]
65.421
[xE.e/i]
0.2156/
0.1999
[df.e/i]
65.229 /
65.119
[c]
0.875
[c.e/i]
1.048 /
0.953
[dNf]
69.144
[dNf.e/i]
69.166 /
69.126
[dFf]
68.627
[dFf.e/i]
68.546 /
68.501
[cF.e/i]
0.333 /
0.290
[ha=mn*(haP*+x+k)]
4.320
[ha.e/i]
4.320 /
4.315
[hf=mn*(hfP*-x)]
3.524
[hf.e/i]
3.620 /
3.675
[xsi_dFa.e/i]
37.594 /
37.578
[xsi_dNa.e/i]
37.594 /
37.578
[xsi_dNf.e/i]
11.497 /
11.322
[xsi_dFf.e/i]
8.434 /
8.171
[H]
7.844
[zn]
22.007
[san]
2.205
[san.e/i]
2.133 /
2.083
[sFan]
2.205
[sFan.e/i]
2.133 /
2.083
[efn]
0.000
3/10
-0.031
108.704
101.722
115.830
115.830 / 115.820
0.000 /
-0.010
115.830
115.830 / 115.820
115.830
115.830 / 115.820
109.800
109.821 / 109.779
100.142
-0.0007/
-0.0164
99.949 /
99.839
0.875
1.048 /
0.953
104.607
104.633 / 104.585
103.483
103.384 / 103.329
0.652 /
0.600
3.563
3.563 /
3.558
4.281
4.377 /
4.432
31.204 /
31.193
31.204 /
31.193
13.805 /
13.690
10.401 /
10.225
7.844
33.011
2.623
2.553 /
2.506
2.623
2.553 /
2.506
0.000
(mm)
Max. sliding velocity at tip (m/s)
Specific sliding at the tip
Specific sliding at the root
Mean specific sliding
Sliding factor on tip
Sliding factor on root
Pitch on reference circle (mm)
Base pitch (mm)
Transverse pitch on contact-path (mm)
Lead height (mm)
Axial pitch (mm)
Length of path of contact (mm)
Length T1-A, T2-A (mm)
Length T1-B (mm)
Length T1-C (mm)
Length T1-D (mm)
Length T1-E (mm)
Length T1-T2 (mm)
Diameter of single contact point B (mm)
Diameter of single contact point D (mm)
Addendum contact ratio
Minimal length of contact line (mm)
[efn.e/i]
[vga]
[zetaa]
[zetaf]
[zetam]
[Kga]
[Kgf]
[pt]
[pbt]
[pet]
[pz]
[px]
[ga, e/i]
[T1A, T2A]
[T1B, T2B]
[T1C, T2C]
[T1D, T2D]
[T1E, T2E]
[T1T2]
[d-B]
[d-D]
[eps]
[Lmin]
[eps_a]
[eps_a.e/m/i]
[eps_b]
[eps_g]
[eps_g.e/m/i]
0.000 /
0.000
0.000 /
0.000
0.148
0.123
0.634
0.635
-1.737
-1.736
0.635
0.386
0.320
-0.320
-0.386
11.383
10.652
10.652
849.673
1274.509
42.484
15.501 ( 15.548 /
15.435)
6.747(
6.700/
6.804)
27.700( 27.700/ 27.689)
11.596( 11.596/ 11.586)
22.851( 22.805/ 22.907)
13.779( 13.760/ 13.797)
20.668( 20.640/ 20.696)
17.399( 17.353/ 17.456)
17.047( 17.047/ 17.037)
22.248( 22.248/ 22.239)
12.199( 12.152/ 12.254)
34.447 ( 34.400 /
34.493)
71.670( 71.670/ 71.665) 111.517( 111.479/ 111.563)
76.222( 76.179/ 76.274) 107.284( 107.284/ 107.277)
0.795(
0.797/
0.792)
0.660(
0.663/
0.657)
23.712
1.455
1.460 / 1.454 / 1.449
0.541
1.997
2.001 / 1.996 / 1.990
[Ft]
[Fa]
[Fr]
[Fnorm]
[w]
[Ftw]
[Faw]
[Frw]
[v]
[v(dw)]
4/10
[yp]
[yf]
[CM]
[CR]
[CBS]
[E/Est]
[c']
[cgalf]
[cgbet]
[mRed]
17251
0.006
0.6
46.000
4.600
23.000
4
-1.00
3.61
5.94
12.02
4.25
0.64
[KV]
1.002
flank
Tooth root
Scuffing
[KHb]
[KFb]
[KBb]
1.036
1.025
1.036
[KHa]
[KFa]
[KBa]
1.000
1.000
1.000
[Kbg]
1.000
[NL]
120.000
80.000
0.03
1.52
1.90
20.57
3.92
7.35
1.87
30.00/ 30.00)
1.00
23.00
441.52
566.80
5/10
[Ybet]
[YDT]
[YB]
[beff]
[sigF0]
[sigF]
0.932
1.000
1.00
23.00
428.36
549.90
0.997
0.957
1.000
0.929
0.886
0.995
0.957
1.000
0.936
0.891
1.000
1.000
2.00
860.00
544.00
761.59
1.40
1.38
4.95
860.00
547.38
766.33
1.40
1.35
4.83
Zone factor
Elasticity coefficient (N/mm)
Contact ratio factor
Helix angle factor
Effective facewidth (mm)
Nominal flank pressure (N/mm)
Surface pressure at operating pitch circle (N/mm)
Single tooth contact factor
Flank pressure (N/mm)
[ZH]
[ZE]
[Zeps]
[Zbet]
[beff]
[sigH0]
[sigHw]
[ZB,ZD]
[sigHB, sigHD]
1626.87
1.02
1654.26
1.00
1626.87
[ZL]
1.020
[ZV]
0.945
[ZR]
0.958
[ZW]
1.000
[ZNT]
0.974
[ZL*ZV*ZR*ZNT]
0.899
Small no. of pittings permissible:
no
Size factor (flank)
[ZX]
1.000
Permissible surface pressure (N/mm)
[sigHP=sigHG/SHmin] 1348.97
Limit strength pitting (N/mm)
[sigHG]
1348.97
Required safety
[SHmin]
1.00
Safety for surface pressure at operating pitch circle
[SHw]
0.83
Safety for stress at single tooth contact
[SHBD=sigHG/sigHBD]
0.82
(Safety regarding transmittable torque)
[(SHBD)^2]
0.66
Transmittable power (kW)
[kWRating]
3.32
1.020
0.945
0.958
1.000
0.986
0.911
Lubrication coefficient at NL
Speed coefficient at NL
Roughness coefficient at NL
Work hardening factor at NL
Finite life factor
ISO/TR 15144-1:2014
Calculation did not run. (Lubricant: Load stage micropitting test is unknown.)
6/10
1.000
1365.85
1365.85
1.00
0.84
0.84
0.70
3.52
[XS]
[Xmp]
[XWrelT]
[BM]
[Ca]
[Ceff]
1.000
1.000
1.000
13.780
2.00
13.780
2.00
42.05
[beff]
23.000
[wBt]
743.615
[Xalfbet]
1.002
Flash temperature-criteria
Lubricant factor
Tooth mass temperature (C)
theM = theoil + XS*0.47*Xmp*theflm
Scuffing temperature (C)
Coordinate gamma (point of highest temp.)
[Gamma.A]=-0.510 [Gamma.E]=0.615
Highest contact temp. (C)
Flash factor (K*N^-.75*s^.5*m^-.5*mm)
Approach factor
Load sharing factor
Dynamic viscosity (mPa*s)
Coefficient of friction
Required safety
Safety factor for scuffing (flash temperature)
[XL]
[theMi]
[theflm]
[theS]
[Gamma]
0.830
78.98
19.12
348.80
0.615
[theB]
[XM]
[XJ]
[XGam]
[etaM]
[mym]
[SBmin]
[SB]
109.50
50.058
1.000
0.387
41.90 ( 70.0 C)
0.122
2.000
7.057
Integral temperature-criteria
Lubricant factor
Tooth mass temperature (C)
theM-C = theoil + XS*0.70*theflaint
Integral scuffing temperature (C)
Flash factor (K*N^-.75*s^.5*m^-.5*mm)
Running-in factor (well run in)
Contact ratio factor
Dynamic viscosity (mPa*s)
Mean coefficient of friction
Geometry factor
Meshing factor
Tip relief factor
Integral tooth flank temperature (C)
Required safety
Safety factor for scuffing (intg.-temp.)
Safety referring to transferred torque
[XL]
[theM-C]
[theflaint]
[theSint]
[XM]
[XE]
[Xeps]
[etaOil]
[mym]
[XBE]
[XQ]
[XCa]
[theint]
[SSmin]
[SSint]
[SSL]
1.000
82.29
17.56
360.78
50.058
1.000
0.273
41.90 ( 70.0 C)
0.133
0.371
1.000
1.088
108.62
1.800
3.321
7.529
7/10
[k]
[Wk]
[Wk.e/i]
[Wk.e/i]
[dMWk.m]
-0.070 /
3.000
4.000
27.495
37.851
27.430 / 27.392 37.785 / 37.748
-0.066 /
-0.103 -0.066 /
-0.103
72.841
108.117
6.362
5.977
6.500
6.000
41.836
58.574
41.765 / 41.724 58.490 / 58.441
74.212
108.741
83.672
117.149
83.529 / 83.447 116.980 / 116.883
83.672
117.149
83.529 / 83.447 116.980 / 116.883
['sn]
['sn.e/i]
[ha]
[sn]
[sn.e/i]
[aControl.e/i]
[jta]
[dNf0.i]
[cF0.i]
[c0.i(aControl)]
[Aa.e/i]
[jtw_Aa.e/i]
0.014 /
[jrw]
0.303 /
[jtw]
0.244 /
0.132
0.2549 / 0.1379
0.222 /
0.120
6.111
6.041 /
6.001
4.438
6.117
6.047 /
6.007
[jnw]
-0.110
5.564
5.454
3.627
5.566
5.496 /
5.456
5.494 /
91.319 / 91.214
-0.181 /
-0.286
68.861
104.260
0.158
0.438
0.685
0.685
0.018 /
-0.018
-0.014
0.164
7. GEAR ACCURACY
------- GEAR 1 -------- GEAR 2 -According to ISO 1328:1995
Accuracy grade
Single pitch deviation (m)
Base circle pitch deviation (m)
Sector pitch deviation over k/8 pitches (m)
Profile form deviation (m)
Profile slope deviation (m)
Total profile deviation (m)
Helix form deviation (m)
Helix slope deviation (m)
Total helix deviation (m)
Total cumulative pitch deviation (m)
8/10
[Q-ISO1328]
[fptT]
[fpbT]
[Fpk/8T]
[ffaT]
[fHaT]
[FaT]
[ffbT]
[fHbT]
[FbT]
[FpT]
6
8.50
8.00
12.00
8.50
7.00
11.00
8.50
8.50
12.00
27.00
6
8.50
8.00
13.00
8.50
7.00
11.00
8.50
8.50
12.00
27.00
Runout (m)
Single flank composite, total (m)
Single flank composite, tooth-to-tooth
Radial composite, total (m)
Radial composite, tooth-to-tooth (m)
[FrT]
[FisT]
[fisT]
[FidT]
[fidT]
(m)
21.00
42.00
15.00
36.00
14.00
21.00
42.00
15.00
36.00
14.00
6)
12.00 (Fb= 12.00)
24.00
8. ADDITIONAL DATA
Weight - calculated with da (kg)
[Mass]
Total weight (kg)
[Mass]
Moment of inertia (System referenced to wheel 1):
calculation without consideration of the exact tooth shape
single gears
((da+df)/2...di) (kg*m)
[TraeghMom]
System
((da+df)/2...di) (kg*m)
[TraeghMom]
Torsional stiffness (MNm/rad)
[cr]
Mean coeff. of friction (acc. Niemann)
[mum]
Wear sliding coef. by Niemann
[zetw]
Gear power loss (kW)
[PVZ]
(Meshing efficiency (%)
[etaz]
0.931
1.898
2.828
0.0005059
0.002393
0.001569
0.5
1.0
0.111
0.923
0.092
98.159)
[SFmin]
[SHmin]
1.40
1.00
1123
[HFatt]
[HHatt]
1.168e+004
1123
REMARKS:
9/10
F2%
31.99
H1%
100.00
H2%
55.19
3511
2034
Specifications with
[.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with
[.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the Operating pitch circle..
- Calculation of Zbet according Corrigendum 1 ISO 6336-2:2008 with Zbet = 1/(COS(beta)^0.5)
- Details of calculation method:
cg according to method B
KV according to method B
KHb, KFb according method C
fma following equation (64), fsh following (57/58), Fbx following (52/53/57)
KHa, KFa according to method B
- For the coefficients ZL, ZV, ZR, ZW, ZX, YdrelT, YRrelT and YX, the logarithmically interpolated value taken from the values for the
fatigue strength and
the static strength based on the number of load cycles is used..
End of Report
10/10
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