Académique Documents
Professionnel Documents
Culture Documents
Reading
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Main
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Additional References
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Welding Handbook
Overview
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Definition of Welding
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Welding Processes
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Oxyacetylene Welding
Thermit Welding
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3) Shielding
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Protects molten metal from reacting with air (prevents brittle
welds).
"
Stabilizes and controls the arc.
3) Shielding
"
Protects molten metal from reacting with air (prevents brittle
welds).
"
Stabilizes and controls the arc.
Methods of Shielding
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Flux Shielding.
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Methods of Shielding
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Gas Shielding.
!
"
"
"
"
SMAW is generally not the best choice for high speed and high
production welding. Electrical current must travel entire length of
electrode, resulting in relatively high resistance heating of the
electrode. Electric current must be limited in order to avoid
excessive resistance heating that would damage the flux coating.
Limiting the current limits welding deposition rates. Welding is
further slowed by need to periodically replace electrode.
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"
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15
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Types of Joints
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Butt Joint:
Lap Joint:
Tee Joint:
Corner Joint:
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Types of Welds
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Fillet Welds:
"
"
"
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Welds Symbology
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Types of Welds
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Fillet Welds:
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Types of Welds
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Groove Welds:
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CJP groove welds develop the full strength of the connected plate
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Types of Welds
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Plug:
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Slot:
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Fillet Welds
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Anatomy of a fillet
weld:
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By employing
trigonometry for
Theoretical OR
Effective Throat
2
Throat= Leg
2
i.e.
Throat=0.7071Leg
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Welding Metals
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Different types of
weld filler metal:
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"
Fundamentals on Welds
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Fundamental principles:
"
=1.20.002
L
1
w
(J1-1)
26
OR (simplified if applicable!)
R n =0.3182LengthLegF EXX
Where:
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!
!
28
In Class Example
!
!
a) determine factor
=1.20.002
1.20.002
"
L
1
w
13inch
=1.09>1.0
0.25 inch
=1.0
b) apply formula:
R n =0.3182LengthLegF EXX
inch
inch
ksi
kips
Note: The dark thick lines are not usually shown on design drawings.
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In Class Example
!
!
a) determine factor
=1.20.002
L
1
w
inch
1.20.002
"
36
=0.912
0.25 inch
b) apply formula:
R n =0.3182LengthLegF EXX
R n =0.318211
inch
0.25
inch
ksi
70 0.912=183
kips
Note: The dark thick lines are not usually shown on design drawings.
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