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Prototype
Model
332.0
58.0
31.20
20.80
5.03
0.878
0.473
0.315
7.87
0.968
0.14
0.14
6.48
0.1
0.6
0.6
The experiments were carried out in a towing tank of dimensions 82m 3.2m 2.8m at IIT
Madras. The objective was to compare measurements to validate CFD based numerical
predictions. A servo motor (Unimotor, Cussons Technology, U.K.) with a feedback control
drive unit for precise setting of RPM (Rotations per minute), R-31 thrust torque
dynamometers capable of measuring range 100N thrust and 4 N-m torque, (Kempf and
Remmers German design and supplied by Cussons Technology U.K.) were assembled in the
model for the self propulsion tests. A data logger (HP Benchlink) was used to acquire the
thrust developed by the propeller. The physical model was fitted out with stern tube with the
propeller in position at frame as per the design drawing. As in typical model tests, the model
is held in braked condition during the acceleration phase. Using the control drive unit the
propeller was given an initial RPM such that it operates in the right handed direction. When
the carriage reaches the steady speed the brake is released now the model is free and is self
propelled. Depending on the behavior of the model the RPM is adjusted to make the ship
model move with same speed as that of the towing carriage. Thus the RPM and the thrust
generated by the propeller at design speed are obtained. Typical sampling interval of 10
milliseconds was used for acquiring data from thrust torque dynamometer. The thrust
measurements from the experiments have been used for comparison with the numerical
predictions.
THE COMPUTATIONAL MODEL AND APPROACH
The numerical studies are based on model scale in order to directly compare with the results
of model tests. This paper describes a new approach namely, the numerical simulation of a
rotating propeller considering the free surface and turbulence model in predicting the hull
propeller interaction effects. The technique used is based on a sliding model method where
the numerical tank is divided into two regions which are modeled separately. They are the
propeller domain and the tank domains respectively, see figure 1.
were conducted on model scale and the results are therefore directly comparable with physical
model studies. The computations were carried out for a model speed corresponding to Fn =
0.14, and Rn = 5.2x106. The computations have been performed using the general purpose
RANSE solver STAR CCM+.
GOVERNING EQUATIONS FLUID FLOW
In the rotating propeller region a modified set of balance equations is solved as given below.
The integral form of the generic conservation equation for the total control volume
bounded by control surface is given by,
dt
dV + (v vb ).ndS = .ndS + q ,V dV
(1)
d
unsteady term
convective term
diffusive term
source term
where t is time, denotes the density of the fluid, v is the fluid velocity vector whose
Cartesian components are ui, vb is the velocity of the CV surface (propeller rotation), and n is
the unit vector normal to the CV face and directed outwards. is the diffusion coefficient,
q ,V is the volumetric source of the conserved scalar quantity.
For incompressible flows, the corresponding equations for mass and momentum conservation
is given by
dt
dV + (v vb ).ndS =0
(2)
d V
S
dt
vdV + v(v vb ).ndS = (T pI ).ndS + bdV
(3)
d V
S
S
V
In the above equations, T is the viscous stress tensor, p is the pressure, I is the unit tensor, and
b represents the body force vector. In Cartesian coordinates the components of the viscous
stress tensor are defined as
u u
2
ij = [ i + j ] ij .v
(4)
x j xi
3
where being the molecular viscosity of the fluid and ij is the Kronecker delta (1, when i=j,
otherwise 0).At the sliding interface a conservative interpolation is used for both mass and
momentum, using a set of fictitious control volumes.
Methods for computation of free surface flows can be grouped into two broad categories,
interface tracking and interface capturing. Interface tracking method adapts the free surface as
the solution progresses, whereas interface capturing method treats the continuum as a mixture
of two species (air and water) In this work, interface capturing method has been used which
is more suitable to analyze complex wave phenomenon and ship geometry. This method
assumes that the molecular level mixing is absent and two species share the same velocity,
pressure and temperature field. In addition to the conservation equation for mass and
momentum, a transport equation for void fraction of the liquid phase c is solved:
dt
cdV + c(v vb ).ndS =0
(5)
d V
S
TURBULENCE MODELLING
Reynolds Averaged Navier-Stokes equations have the same form as conservation equation for
laminar flow. The only difference being the variables is now replaced by averaged ones by its
average and a fluctuation over time:
ui = ui + ui
(8)
i = i + i
(9)
where the over bar denotes the averaged quantity and the prime denotes the fluctuating part of
a variable.
Reynolds averaging results in an additional term in the momentum equations,
ui u j = (ui + ui )(u j + u j ) = ui u j uiu j
(10)
The last term in the equation uiu j is the Reynolds stress term and it brings more
unknowns than the number of equations available and therefore has to be modelled to close
the system of equations.
The present study uses two equation Realizable k turbulence model. One of the weakness
of the standard k model lies with the equation for the dissipation rate ( ). The wellknown round-jet anomaly (prediction of the spreading rate for axisymmetric jets is poor) is
considered to be mainly due to the modelled dissipation equation. The realizable k model
proposed by Shih et al. (1995) to address these deficiencies of standard k models by
adopting the following:
A new model equation for dissipation ( ) based on the dynamic equation of the
mean-square vorticity fluctuation.
The term "realizable'' means that the model satisfies certain mathematical constraints on the
normal stresses, consistent with the physics of turbulent flows. This model has been
extensively validated for a wide range of flows including rotating homogeneous shear flows,
free flows including jets and mixing layers, channel and boundary layer flows, and separated
flows. The performance of the model has been found to be substantially better than that of the
standard k model for all the above cases. Especially noteworthy is the fact that the
realizable k model resolves the round-jet anomaly; i.e., it predicts the spreading rate for
axisymmetric jets as well as that for planar jets. In the present study the model is tested for
the prediction of drag on surface ship and the thrust on rotating propeller.
The starting point for generating a mesh in STAR CCM+ is an imported surface description
of some kind or a translated surface mesh. In this study hexahedral cells have been used.
Additionally, prism layers have been be included next to wall boundaries around the hull and
the propeller blades. The minimum and maximum cell sizes are 0.012m and 0.25m. Volume
sources using such shapes as rectangles (bricks) have been included to increase the mesh
density locally around the appendages and the free surface region. Along the free surface a
refined region between z = -0.1m and z = 0.15m is defined. Figures 2 and 3 show the mesh
generated on the hull and the propeller
Flow inlet
Hull (wall
with no slip)
B
A
C
D
Flow outlet
A
B
RESULTS
Transient interaction between a ship and its propeller has been modelled using a CFD tool.
The focus of the modelling has been to avoid using different computational domain and
model for the ship and the propeller. Hence a challenging task of coupling the flow around
the propeller has been taken up using multiple mesh zones. The results of the investigations
are discussed below. The experimental hydrodynamic investigation consisted of resistance
and propulsion experiments in the towing tank. The analysis of the model test data revealed
that the experimental results were in good agreement with the numerical results. The results
are given in table 3.
Table 3. Validation of the self propulsion scheme
Model speed
Propeller thrust, Hull drag (towed),
t
(m/s)
T (N)
Rt (N)
Experiment
0.968
20.1
14.4
0.283
Numerical
0.968
19.73
14.45
0.276
Figures 5and 6 indicate, thrust on the propeller and the drag on the hull in self propulsion
condition. Figures 5 and 6 represent the simulation in achieving the self propulsion point.
Were the initial RPM of the propeller is set as 400 and the solution is allowed to proceed after
1000 iterations the propeller thrust is 2 N and the augmented drag on the hull is around 19 N,
since there is a mismatch in the values the propeller RPM is varied until the propeller thrust
equals the drag on the hull. For 900 RPM the thrust on the propeller is 19.73N and the
augmented hull drag 19.8N, thus the self propulsion point is achieved.
45
40
Propeller thrust(N)
35
30
25
900RPM
20
15
600RPM
10
400RPM
5
0
0
500
1000
1500
2000
2500
Iteration
Fig. 5. Convergence history of the thrust on the propeller (self propulsion condition)
50
45
40
35
30
25
20
15
10
5
0
0
500
1000
1500
2000
2500
Iteration
Fig. 6. Convergence history of the augmented drag on the hull (self propulsion
condition)
Figure 7 depicts the nominal wake and the effective wake at the propeller plane for the oil carrier
considered in this study. While a streamlined flow past the propeller plane is observed in the case
of nominal wake the figure for effective wake shows the effect of the propeller and acceleration
the flow due to propeller action. It is to be noted that the contour plot of velocity indicates that the
liquid sucked upstream of the propeller.
Fig. 7. Nominal wake and effective wake at 0.1D upstream of the propeller plane
Figure 8 shows the qualitative comparison of the axial velocity contours with that of
experimental values for a similar vessel at a downstream side of propeller plane.
REFERENCES
Ferziger, J. H., and Peric, M. 2002. Computational Methods for Fluid Dynamics, 423pp.
Karl, Y., Chao., and Carrica, P. 2005. Numeric propulsion for the KCS container ship,
Proceedings of CFD workshop Tokyo, 483-489.
Stern, F., Kim, H.,T., Patel, V.,C. 1988. A viscous-flow approach to the computation of
propeller-hull interaction. Journal of Ship Research, 32, 246-262
Shih, T., H., Liou, W., W., Shabbir, A., Tang, Z.,and Zhu, J., 1995. A New k-epsilon Eddy
Viscosity Model for High Reynolds Number Turbulent Flows, Computers and Fluids, 24,
227-238.
Tahara, Y., Wilson, R., and Carrica, P., 2005. Comparison of free-surface capturing and
tracking approaches to modern container ship and prognosis for extension to selfpropulsion simulator, Proceedings of CFD workshop Tokyo, 548-555.