1. Which of the following metals has very little ductility?

Top of Form 1

a.Copper
b.Steel
c.Iron
d.Aluminium
Bottom of Form 1

2. Mechanical properties are generally improved?

Top of Form 2

a.In the direction of rolling

b.30 degrees to the direction of rolling
c.45 degrees to the direction of rolling
d.90 degrees to the direction of rolling
Bottom of Form 2

3. Grain refinement for metals existing in one crystalline form can be

accomplished by?
Top of Form 3

a.Hot working
b.Cold working
c.Recrystallisation
d.Hot working and recrystallisation
e.All the above
Bottom of Form 3

4. For steels hot working is performed at temperatures of?

Top of Form 4

a.500-750 degrees celsius

b.750-950 degrees celsius
c.950-1300 degrees celsius
d.1300-1500 degrees celsius
Bottom of Form 4

5. How generally is a decarburised layer removed?

Top of Form 5

a.Heat treatment
b.Surface removal
c.Stress relief
d.Annealing
e.All of the above
Bottom of Form 5

6. Improved properties can be achieved by?

Top of Form 6

a.Cold rolling
b.Hot rolling
c.Extrusion
d.All of the above
Bottom of Form 6

7. Most materials used in Mill work start out as?

Top of Form 7

a.Cast ingots
b.Slabs
c.Billets
d.Blooms
Bottom of Form 7

8. Which listed below have approximately square cross sections?

Top of Form 8

a.Slab
b.Bloom
c.Billet
d.Bloom and Billet
e.All of the above
Bottom of Form 8

9. Of these methods listed below which will eliminate the need for an ingot?
Top of Form 9

a.Hot rolling
b.Continuous casting
c.Extrusion
d.None of the above
Bottom of Form 9

10. Which of the following may be considered as a flat product of the steel
mill?
Top of Form 10

a.Sheet
b.Plate
c.Strip
d.Sheet and Strip
e.All of the above
Bottom of Form 10

11. Mill work covers many products. Which below would be classed as a mill
product?

Top of Form 11

a.Pipe
b.Tube
c.Casting
d.Pipe and tube
e.None of the above
Bottom of Form 11

12. Pipe and tube may be manufactured using which technique?

Top of Form 12

a.Extruding
b.Rolling
c.Resistance welding
d.Extruding and Rolling
e.All of the above
Bottom of Form 12

13. One type of forging operation uses?

Top of Form 13

a.Rolling
b.Casting
c.Open dies
d.Extrusion
Bottom of Form 13

14. The principal NDT method to locate internal discontinuities in forgings is?
Top of Form 14

a.UT
b.RT
c.ET
d.MT
Bottom of Form 14

15. Impact forging is more commonly known as?

Top of Form 15

a.Open die forging

b.Drop forging
c.Closed die
d.Rotary swaging
Bottom of Form 15

16. The term used in powder metallurgy for the bonding of the solid particles
is?
Top of Form 16

a.Pressing
b.Blending
c.Sintering
d.Mixing
Bottom of Form 16

17. A typical application of powder metallurgy parts is?

Top of Form 17

a.Cutting tools
b.Castings for human implants
c.Extrusion of thin sections
d.Metal fabrication of minute welds
Bottom of Form 17

18. Which of the following has an essentially rectangular cross-section?

Top of Form 18

a.Bar
b.Bloom
c.Slab
d.Billet
Bottom of Form 18

19. Which of the following is an advantage of the continuous casting process?

Top of Form 19

a.Removes the requirement for ingots

b.Reduces wastage of material
c.Can produce intricate cross sections
d.Removes the requirement for ingots and reduces wastage of material
e.All of the above
Bottom of Form 19

20. Sheets of metal before it is rolled into pipe using a welding bell is called?
Top of Form 20

a.Strip stock
b.Skelp
c.Pipe stock
d.Tube stock
Bottom of Form 20

21. Which extrusion process uses less pressure due to lower build ups of
friction container and billet?
Top of Form 21

a.Direct hot working

b.Indirect cold working

c.Indirect hot working

d.Direct cold working
Bottom of Form 21

22. Powder metallurgy is used to shape produce refractory metals. Which of

the following is classed as a refractory material?
Top of Form 22

a.Inconel
b.Magnesium
c.Tungsten
d.Beryllium
Bottom of Form 22

23. The shearing operation has many forms - names - of those listed below
which is a shearing operation?
Top of Form 23

a.Bending
b.Drawing
c.Forming
d.Parting
Bottom of Form 23

24. During the bending process what stresses are produced within the
material?
Top of Form 24

a.Compressive
b.Shear
c.Tensile
d.Compressive and Tenisle
e.All of the above
Bottom of Form 24

25. In explosive forming?

Top of Form 25

a.Gun powder is used

b.High explosive is used
c.Slow buring propellants are used
e.High explosive and slow buring propellants are used
Bottom of Form 25

26. Which of the following is a hole making operation?

Top of Form 26

a.Splitting
b.Parting
c.Blanking

d.Notching
Bottom of Form 26

27. In the machining process metal is removed in the form of?

Top of Form 27

a.Swarf
b.Chips
c.Fillings
d.Turnings
Bottom of Form 27

28. High speed steels are generally used for which type of cutting tool?
Top of Form 28

a.Grinders
b.Drills
c.Files
d.Abrasives
Bottom of Form 28

29. The letters N/C in machine work stand for?

Top of Form 29

Numerical control
Number cycle
Numerical cutting
Number counting
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30. Which of the following may be used as a cutting tool material?

Top of Form 30

Diamonds
Cast iron
Cemented carbides
Both diamonds and cemented carbides
Bottom of Form 30

31. What material is usually used in injection molding?

Top of Form 31

Thermosetting plastics
Thermoplastics
Ceramics
Powder metals
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32. What materials are required for reinforced plastic molding?

Top of Form 32

Filler
Resin
Wood Shavings
Filler and Resin
All of the above
Bottom of Form 32

33. Laminates are a composite form which below would be classed as a

laminate?
Top of Form 33

Fibreglass
Honeycomb
Ceramics
Fibreglass and Honeycomb
Bottom of Form 33

34. The letters EDM stands for?

Top of Form 34

Electronic digital meter

Electro discharge motor
Electrical discharge machinery
Electro dispensing machine
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35. The common term used to denote the 'light amplification by stimulated
emission of radiation' is?
Top of Form 35

Laser
Cathode ray tube
Photon Gun
Optical microscope
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36. Composites may be made up of which of the following material

combinations?
Top of Form 36

Combinations of different metals

Combinations of different metals and non metals
Combinations of different non metals
All of the above
Bottom of Form 36

37. Case hardening is accomplished by?

Top of Form 37

Carburizing
Heat treating
Flame hardening
Carburizing and flame hardening
Bottom of Form 37

38. With which NDT method is surface cleanliness most important?

Top of Form 38

UT
PT
MT
RT
Bottom of Form 38

39. Abrasive finishing could be classified by which of the following methods?

Top of Form 39

Wire brush
Polishing
Buffing
All of the above
Bottom of Form 39

40. Electro plated surfaces are ususally quite thin. Which common NDT
methd is used to measure the plate thickness?
Top of Form 40

MT
UT
ET
PT
Bottom of Form 40

41. Which materials can best be anodised?

Top of Form 41

Steel
Copper
Aluminium
Brass
Bottom of Form 41

42. Which of the following is not a form of case hardening?

Top of Form 42

Spheroidising
Carburing

Flame hardening
Nitriding
Bottom of Form 42

43. Which of the following is a measuring device?

Top of Form 43

Micrometer
Vernier
Steel rule
All of the above
Bottom of Form 43

44. Fixed guages are used?

Top of Form 44

Only on single purpose applications

To measure internal bores
Shape relationships
All of the above
Bottom of Form 44

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