Académique Documents
Professionnel Documents
Culture Documents
Scope of Supply
Ver. 2010.01
Edited by: Yongjun Liu
Approved by: Zhenlei Ma
Validity: from Jan., 2010 to the next version
12.2009
Contents
All rights reserved. No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, recording, or by any other information storage and retrieval system, without permission in writing from Beijing AGIE Charmilles.
FW 1U
FW 2U
FW 3U
Specification ....................................................6
Scope of Supply
4.3 FW 3U ................................................... 11
5
Appendix ....................................................... 12
6.1 FW 1U Packing List ............................... 12
6.2 FW 2U Packing List ............................... 12
6.3 FW 3U Packing List ............................... 12
FW xU Series
Contents
-I-
12.2009
1 Machine Introduction
1.1 Mechanical
Machine body
The precision level linear rolling guides and precision-level ball lead-screw pairs, which
increase the movement accuracy.
Wire system
Wire running system is controlled by constant tension to confirm high machining accuracy.
Stop position of wire cylinder can be set at left or right limit position.
Dielectric unit
The filtrate system is equipped with filter can make the dielectric enjoy a longer life.
1.2 Generator
PCB boards are soldered by wave welding machine automatically and tested by static test
machine and simulator.
Pause/continue machining.
FW xU Series
Scope of Supply
-1-
12.2009
1.3 Software
Mainly 4 pages: Machine Setup, File Preparation, Erosion Process and configuration
Machine Setup:
Move
File Preparation:
Graphic check
Erosion Process:
File selection
Erosion status
Graphic trace
Configuration:
Machining setup
Machining condition/parameters
FW xU Series
Scope of Supply
-2-
12.2009
Steel
Copper
Al
FW xU Series
Wire dia.
Height
Number of cuts
0.13 mm
10 90 mm
0.15 mm
10 100 mm
10 80 mm
100 mm
0.20 mm
10 400 mm
0.20 mm
10 200 mm
0.20 mm
10 60 mm
0.20 mm
30 400 mm
0.18 mm
Scope of Supply
Remark
Standard
Need Option:
Contact assy. of wire cylinder
-3-
12.2009
Part No.
Description
Qty.
Remarks
388.017.361
1x
FW 1U
388.017.363
1x
FW 2U
388.017.365
1x
FW 3U
388.017.372
1x
340.505.385
External transformer
1x
372.508.369
FW Fikus 2D
(including softdog)
1x
Mandatory option
388.017.371
1x
326.450.528
371.010.462
333.501.521
non-woven fabric
326.008.816
Dielectric filter
Dimension: 150x31.5x375
335.015.107
Dia. 30mm
321.004.104
Bearing
D1000096 / 6x15x5
321.004.103
Bearing
D60026 / 6x19x6
335.009.506
Electric
contact,
55X15x16
343.500.506
IMC-B01 PCB
343.500.070
Fuse, 5 x 20, 5A
326.007.059
371.450.451
Lubrication grease
388.020.085
388.020.086
10
388.020.087
FW xU Series
software
2 rolls
1 barrel
carbide
200V,
440V,
140050m/roll
10Kg/barrel
1 barrel
Scope of Supply
-4-
12.2009
Part No.
Description
Remarks
335.015.107
321.004.103
321.004.104
335.004.669
335.009.506
335.005.237
326.007.059
387.009.207
387.017.373
10
343.500.070
Fuse, 5 x 20, 5A
11
343.500.506
12
333.501.521
for cabinet
13
333.016.574
Wire guide
2.3 Consumables
No.
Part No.
Description
Life time
(month)
371.010.462
12
326.450.526
1.5
326.450.527
1.5
326.450.528
1.5
326.000.155
326.017.369
371.450.451
326.008.816
FW xU Series
Scope of Supply
Remarks
-5-
12.2009
3 Specification
Model
Unit
FW 1U
FW 2U
FW 3U
Cast HT250
Cast HT250
Cast HT250
Mechanical body
Bed
Dimensions (LxWxH)
mm
162512251730
179017152050
231019402408
Machine weight
kg
1580
2440
3260
3x2
3.3 x 2.8
3.7 x 3.3
mm
650 x 420
800 x 500
930 x 650
Travel X/Y
mm
350 x 320
500 x 400
630 x 500
Travel U/V
mm
3618
3618
4422
3 (H=150mm)
3 (H=180mm)
3 (H=250mm)
3o error 130
mm
Working lamp
> 3 o ~6 o error 8
3 o error 130
150
3o error 130
250 (NC)
350 (NC)
Standard
Standard
Standard
Work piece
Maximum weight
kg
300
600
800
Maximum size
mm
mm
800
800
900
Manual speed
mm/s
0.001 - 5
0.001 - 5
0.001 - 5
Edging speed
mm/s
0.5 - 5
0.5 - 5
0.5 - 5
Minimum
resolution
(X/Y/U/V axis)
mm
0.001
0.001
0.001
mm
pitch 4mm
pitch 5mm
pitch 5mm
4000
5000
5000
Pitch 0.4mm
Pitch 0.4mm
Pitch 0.4mm
400
400
400
X/Y/U/V axis
X/Y/U/V axis
X/Y/U/V axis
Axis
Model
mm
Unit
FW 1U/2U/3U
Wire system
Wire
diameter
(molybdenum wire)
mm
0.120.20
Wire speed
m/s
mm
178258
rpm
920
Scope of Supply
-6-
12.2009
during
400
3 kind of weight setting (total 4.6kg)
kg
V guide wheel
Wire alignment
Wire installation
Wire threading
manual
Electric contact
Dielectric unit
Dimension
mm
Weight
kg
30 (without dielectric)
Dielectric capacity
50
Pre-filtration
Filter type
Paper cartridge
Dielectric type
Flushing
Cabinet
Max. machining current
10
Pulse type
Pulse range
Machining
condition
storage capacity
KB
mm2/
min
180
1.0
Weight
m
kg
240
Dimension
mm
Filtration type
HMI
Operating system
Windows XP
Hard disk
80G
Input type
MDI
Display
17 LCD
Port
Restart
Language
Control axis
4, simultaneous
Positioning command
incremental / absolute
inch / metric
Interpolation function
linear / circular
Minimum increment
0.001 mm
FW xU Series
Scope of Supply
-7-
12.2009
Coordinates correction
CAM
Computer configuration
for CAD/CAM software
- Sort
Computer: the minimum requirements are a Pentium with a
clock speed of 1000MHz. A Pentium IV is recommended.
Memory: 512MB RAM is the minimum requirements.
Graphic Card: with OpenGL support, GForce II or higher is
recommended.
OS: Microsoft Windows 2000/XP
Hard Disk: 500MB
Mouse with three buttons
IE6.0 explorer
Power supply
Standard voltage
Frequency
Hz
Max. Power
kVA
External fuse
15
380 V 10%
Hz
50 1
Fluctuation admissible
FW xU Series
Scope of Supply
-8-
12.2009
FW 1U installation plan
FW xU Series
Scope of Supply
-9-
12.2009
4.2 FW 2U
FW 2U installation plan
FW xU Series
Scope of Supply
- 10 -
12.2009
4.3 FW 3U
FW 3U installation plan
FW xU Series
Scope of Supply
- 11 -
12.2009
b)
Avoid premises in which the air is contaminated with abrasive particles (grinding machine
room) and which is far from vibration source.
c)
Avoid high humidity areas (relative humidity should be between 40% and 80%).
d)
6 Appendix
6.1 FW 1U Packing List
6.2 FW 2U Packing List
6.3 FW 3U Packing List
FW xU Series
Scope of Supply
- 12 -
FW 1U
Packing List
07.2009
+GF+ AgieCharmilles
Serial No.
Id. No.
372350635 A
FW 1U Packing List
ID-RN
Item
Delivered
394900152
Machine body
+
Cabinet
386900352
Machine body
382900667
Cabinet
Quantity
Delivered
Remark
1 set
(2 boxes)
FW 1U Machine model,
LxWxH:
2120X1720X2110,
Gross weight: 1870 kg,
Net weight: 1580 kg
FW 10U Generator,
LxWxH:
1160x1020x2230,
Gross weight: 390 kg,
Net weight: 230 kg
1 set
(1 box)
1 set
(1 box)
ID-NR
Detailed description
Quantity
382900667
1x
Remark
ID-NR
Detailed description
Quantity
386900352
FW 1U wire cut
machine body
1x
FW 1U
+GF+ AgieCharmilles 2009
Remark
384013409
Dielectric unit
1x
334000899
Dielectric collector
1x
331000906
331004085
387008105
Machine feet
387001630
Crank
1x
332001144
Clamping fixture
1 set
333001145
333020079
333001148
333001149
313006002
313000305
313006919
314000226
314000441
327008742
333007258
333004631
333004632
333004687
4x
4x
4x
4x
4x
2x
2x
4x
4x
1x
1x
1x
1x
1x
1 Volume
2x
1x
11
333004623
12
326017369
Pressure plate
Support assy.
Short bolt
Long bolt
Screw, M8x40/GB70
Screw, M8x30/GB70
Screw, M8x50/GB70
Nut, M8/GB6170
Washer, 8/GB97.2
Wire-alignment device
Position pin
Copper bar 3
Copper bar 1
Shaft
Weight for the wire
tension
Molybdenum wire
13
371010462
1 Barrel
Technical documents
1 bag
Users manual
Certificate of accuracy
Mechanical document
Packing list
Acceptance protocol
Set up check list
1x
1x
1x
1x
1x
1x
10
14
372350649
372350641
372350647
372350635
372350478
372350653
-2-
FW 1U
+GF+ AgieCharmilles 2009
DF55-J50
Guide wheel assembly tool
set
1x
0.18, 400m
10Kg/Barrel, additional
defoamer
Consisting of following 7
lines of parts
Orange_line
Orange_line
Orange_line
Orange_line
15
332004789
Bridge fixture
2 sets
333001488
333001489
1x
1x
314000447
Support plate
Support bracket
Socket screw,
M6x16/GB70
Socket screw,
M8x30/GB70
Washer, 8/GB97-85
16
330001143
1x
17
387017367
Guider assy.
2 Sets
333017382
Guider cannula
1x
333016574
Guider
1x
313000266
313001286
109045403
Inspected by:
2x
2x
Consisting of following 3
lines of parts
Used for 0.18
Molybdenum wire
1x
year
-3-
FW 1U
+GF+ AgieCharmilles 2009
12 x
month
date
FW 2U
Packing List
07.2009
+GF+ AgieCharmilles
Serial No.
Id. No.
372350637A
FW 2U Packing List
ID-RN
Item
Quantity
Delivered
Delivered
394900153
Machine body
+
Cabinet
1 set
(2 boxes)
386900353
Machine body
382900668
Cabinet
FW 2U Machine model,
LxWxH:
2140X2100X2440,
Gross weight: 3000 kg,
Net weight: 2440 kg
FW12U Generator,
LxWxH:
1160x1020x2230,
Gross weight: 400 kg,
Net weight: 240 kg
Remark
1 set
(1 box)
1 set
(1 box)
Serial No.
372350637A
ID-NR
Detailed description
Quantity
382900668
1x
Remark
Id. No.
ID-NR
Detailed description
Quantity
386900353
1x
384013409
FW 2U wire cut
machine body
Dielectric unit
334000899
Dielectric collector
1x
331007136
2x
331007137
387015300
387001630
Crank
1x
332001144
Clamping fixture
1 set
333001145
333020079
333001148
333001149
313006002
313000305
313006919
314000226
314000441
327008742
Pressure plate
Support assy.
Short bolt
Long bolt
Screw, M8x40/GB70
Screw, M8x30/GB70
Screw, M8x50/GB70
Nut, M8/GB6170
Washer, 8/GB97.2
Wire-alignment
device
Position pin
Copper bar 3
Copper bar 1
Shaft
Weight for the wire
tension
4x
4x
4x
4x
4x
2x
2x
4x
4x
1x
10
11
12
333007258
333004631
333004632
333004687
333004623
326017369
Molybdenum wire
-1-
FW 2U
+GF+ AgieCharmilles 2009
Remark
1x
2x
1x
1x
1x
1x
1x
1
Volume
DF55-J50
Guide wheel assembly tool
set
0.18, 400m
13
371010462
14
372350649
372350643
372350647
15
372350637
372350478
372350653
332007140
333007138
333007139
313000266
16
17
1 Barrel
Technical documents
1 bag
Users manual
Certificate of
accuracy
Mechanical
document
Packing list
Acceptance protocol
Set up check list
Bridge fixture
1x
1x
Orange_line
1x
Orange_line
1x
1x
1x
2 set
Orange_line
314000447
330001143
387017367
Support plate
Support bracket
Socket screw,
M6x16/GB70
Socket screw,
M8x30/GB70
Washer, 8/GB97-85
Test part for set-up
Guider assy.
2x
1x
2 Sets
333017382
333016574
Guider cannula
Guider
1x
1x
313001286
109045403
10Kg/Barrel, additional
defoamer
Consisting of following 7
lines of parts
Holding screw
1x
1x
14 x
Orange_line
2x
Consisting of following 3
lines of parts
Used for 0.18 Molybdenum
wire
1x
M3x3
Inspected by:__________
year
-2-
FW 2U
+GF+ AgieCharmilles 2009
month
date
FW 3U
Packing List
07.2009
+GF+ AgieCharmilles
Serial No.
Id. No.
372350639 A
FW 3U Packing List
Item
Quantity
ID-RN
394900154
Remark
Delivered
Delivered
Machine body
+
Cabinet
1 set
(2 boxes)
386900354
Machine body
382900668
Cabinet
Machine model,
LxWxH:
2820X2220X2530,
Gross weight: 3710 kg,
Net weight: 3260 kg
Generator,
LxWxH:
1160x1020x2230,
Gross weight: 400 kg,
Net weight: 240 kg
The
details are
as follows:
1 set
(1 box)
1 set
(1 box)
ID-NR
Detailed description
Quantity
382900668
1x
-1-
FW 3U
+GF+ AgieCharmilles 2009
Remark
ID-NR
386900354
384013409
Detailed description
Wire cut machine
body
Dielectric unit
Dielectric collector
Quantity
1x
1x
334000899
331012724
331012725
387015300
Machine feet
3x
387001630
Crank
1x
332001144
Clamping fixture
2 set
333001145
333020079
333001148
333001149
313006002
313000305
313006919
314000226
314000441
8x
8x
8x
4x
8x
4x
4x
8x
8x
1 Volume
1 Barrel
327008742
10
333007258
333004631
333004632
333004687
11
333004623
12
326017369
Pressure plate
Support assy.
Short bolt
Long bolt
Screw, M8x40/GB70
Screw, M8x30/GB70
Screw, M8x50/GB70
Nut, M8/GB6170
Washer, 8/GB97.2
Wire-alignment
device
Position pin
Copper bar 3
Copper bar 1
Shaft
Weight for the wire
tension
Molybdenum wire
13
371010462
FW 3U
+GF+ AgieCharmilles 2009
Remark
1x
2x
2x
1x
1x
1x
1x
1x
DF55-J50
Guide wheel assembly
tool set
1x
0.18, 400m
10Kg/Barrel
additional defoamer
Technical documents
1 bag
Consisting of following 7
lines of parts
1x
Orange_line
372350639
372350478
372350653
Users manual
Certificate of
accuracy
Mechanical
document
Packing list
Acceptance protocol
Set up check list
1x
1x
1x
387012659
Bridge fixture
1 set
333012657
333012658
2x
2x
314000447
330001143
387017367
Support plate
Support bracket
Socket screw,
M6x20/GB70
Socket screw,
M8x45/GB70
Washer, 8/GB97-85
Test part for set-up
Guider assy.
4x
1x
2 Sets
333017382
333016574
Guider cannula
Guider
1x
1x
14
372350649
372350645
372350647
15
313000294
313006003
16
17
109045403
Holding screw
Orange_line
1x
Orange_line
1x
Orange_line
Consisting of following 5
lines of parts
36 x
4x
Consisting of following 3
lines of parts
Used for 0.18
Molybdenum wire
1x
M3x3
Inspected by:__________
-3-
FW 3U
+GF+ AgieCharmilles 2009
year
month
date