Mining and Tunneling Products Catalogue

Rebar Rock Bolts

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August 2015
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Table of Contents

Section

Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts

Rebar Rock Bolts

Cable Bolts

Friction Stabilizers & Expandable Bolts

DYWIDAG THREADBAR

Trusses & Slings

Specialty Bolts

Fiberglass Bolts

Resins & Cement Cartridges

Mesh, Straps & Plate Washers

10

Eyebolts, Scaling Bars & Utility Hangers

11

Tools & Hardware, Drilling Consumables

12

Lattice Girders, Steel Arches & Props

13

High Performance Grouts & Application Equipment

14

Drilling Fluids

15

Miscellaneous

16

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Rebar Rock Bolts (Forged Head & Threaded)

#5 (15M), #6 (20M), #7 (22M) and #8 (25M)
Forged Head Rebar

Threaded Rebar

Dimensions
Nominal Bar Size E

#5 (15M)

#6 (20M)

#7 (22M)

#8 (25M)

0.625" (16 mm)

0.750" (19.5 mm)

0.875" (22.2 mm)

1.0" (25.2 mm)

Head Across Flats F

1.088" to 1.125" (27.64 mm to 28.58 mm)

Head Across Corners G

1.425" to 1.591" (36.19 mm to 40.41 mm)

Head Height, min. H

Thread Size (left and right) I

0.40" (10.2 mm)

5/8-

11 UNC

3/4"-

10 UNC

7/8"-

9 UNC

1"- 8 UNC

Technical Data - Forged Head - Grade 60

#5 (15M)

#6 (20M)

#7 (22M)

#8 (25M)

Yield Strength, min.

18,600 lbs
(80 kN)

26,400 lbs
(120 kN)

36,100 lbs
(155 kN)

47,100 lbs
(200 kN)

Tensile Strength, min.

27,600 lbs
(121 kN)

39,600 lbs
(180 kN)

54,100 lbs
(232 kN)

70,600 lbs
(300 kN)

Elongation in 8" (200mm)

9% minimum

Technical Data - Threaded - Grade 60

5/8"

- 11 UNC

3/4"

- 10 UNC

7/8"

- 9 UNC

1" - 8 UNC

Yield Strength, min.

13,600 lbs
(60.5 kN)

20,000 lbs
(89 kN)

27,700 lbs
(123.2 kN)

36,400 lbs
(161.9 kN)

Tensile Strength, min.

20,300 lbs
(90.3 kN)

30,100 lbs
(133.9 kN)

41,600 lbs
(185 kN)

54,500 lbs
(242.4 kN)

Elongation in 8" (200 mm)

9% minimum

Notes: USA - manufactured to ASTM F432 and ASTM A615 specifications; bolts MSHA approved
Canada - manufactured to ASTM F432, CSA M430 and CSA G30.18M specifications
Grade 40 & 75 available where applicable. Notched rebar optional for bending.
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MGSD Bar
The new DSI hybrid size bar to allow easier
insertion through resin and better resin mixing.

Size

Grade

Yield
min.

Yield
max.

3/4"

75

75,000

87,000

100,000 131,000

7/8"

75

75,000

87,000

100,000 131,000

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Tensile
min.

May 2013

Tensile
Elongation
max.

"A"
Diameter

"A"
Aim

"C"
Nominal

"C" Deviation

8 % min.

0.680"

0.680"-0.686"

0.060"

0.038" min.
0.068" max.

8 % min.

0.796"

0.796"-0.808"

0.054"

0.038" min.
0.068" max.

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Installation Accessories
Rebar Rock Bolts

Nuts

Domenuts
for 3/4" thread A.F. = 1 1/8" square
for 7/8" thread A.F. = 11/8" square
for 1" thread A.F. = 1 5/8" hex
Plain Nuts - used with pinched thread
for 3/4" thread A.F. = 11/8" square
for 7/8" thread A.F. = 11/8" square with flange
for 1" thread A.F. = 15/8" hex
Torq Bolts - system available
for 3/4" and 7/8" thread A.F. = 11/8" square
Resin Mixing System "crimped thread"
Reverse Spin Reverse Drive

Hardened Round Washers

to ASTM F436 specifications
for 3/4" thread:

I.D. = 13/16", O.D. = 1 15/32", T = 0.122" to 0.177"
7
for /8" thread:

I.D. = 15/16", O.D. = 13/4", T = 0.136" to 0.177"
for 1" thread:

I.D. = 11/8", O.D. = 2", T = 0.136" to 0.177"

Spherical Seat (Compensation) Washers

ductile iron ASTM A536 Gr. 65-45-12
for 3/4" thread:

I.D. = 13/16", O.D. = 2", H = 13/16" (model TSW-4)

I.D. = 15/16", O.D. = 2", H = 1/2" (model TSW)
for 7/8" & 1" thread:

I.D. = 1 1/16", O.D. = 2", H = 1/2" (model TSW-1)

Installation Tools - for Stopers/Jacklegs

Forged Head Rebar Driver (Dollie)
1 1/8" square driver
available with 7/8" hex socket or 3 1/4" long hex shank
Threaded Rebar Nutrunners
11/8" square nutrunner (for 3/4" & 7/8" bolts)
15/8" hex nutrunner (for 1" bolts)
available with 7/8" hex socket or 31/4" long hex shank

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Installation Accessories
Tandem Anchor

patented
slotted shell base removes the chance of severely twisted
shells with leaves buckled inward onto the thread
the system incorporates both mechanical (expansion shell) &
resin anchorage

Other Rebar Product Variations

coupled bolts
notched bolts (for bending)

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Installation Accessories
Tandem Anchor
Components

#6 (3/4") or #7 (7/8") headed rebar

expansion shell (usually D8)
support nut
washer (2" or 21/4")

Expansion
Shell

for 13/8" or 11/2" drill holes

Tandem Anchor Bolts are "POINT ANCHOR BOLTS" because
the full length of the bolt is placed under tension. Resin is
inserted into the drilled hole followed by the bolt. Rotation of
the bolt mixes the resin and causes the expansion shell to
expand and place the bolt in tension. This system incorporates
both mechanical (expansion shell) and resin anchorage.

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Resin

May 2013

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Installation Accessories
Two Piece Tandem Anchor
Components

#6 (3/4") or #7 (7/8") rebar

5/8" or 3/4" headed smooth bar
coupling
expansion shell (usually D8)
support nut
washer (2" or 21/4")

Expansion
Shell

Support
Nut

Tandem Anchor Combos are "POINT ANCHORS". The primary

difference in this unit and the Tandem Anchor is the utilization
of two or more individual rods to create a single bolt. This is
necessary when the bolt, to be installed, is longer than the
coal seam is high and the bending of a single bolt is difficult
orimpossible.

Rebar

Resin

Coupling

Smooth Bar

Washer

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D-DomeTM Rebar Rockbolts

#7 (22m)

regular head for comparison

D-Dome head for comparison

Dimensions and Regulatory Requirements

see Rebar Rockbolts page for size and regulatory requirement
characteristics of D-DomeTM Rebar Rockbolts

Technical Data
the D-DomeTM Rebar Rockbolts produces up to a 60%
increase in head strength versus ASTM F432.95 requirements

Side View Comparison

Traditional headed rebar bolt

loaded to 32,000 lbs

D-DomeTM headed rebar bolt

loaded to 54,000 lbs

the D-DomeTM headed rebar bolt offers increased security against roof loading
please contact a local sales representative for a sample product and to arrange for a trial
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Posimix Resin Bolt System

General Features
Manufacture of the posimix bolt is the
addition of a specially designed spring wire
attached to the up hole end of many of DSI
rock bolts.
The posimix bolting system was designed
to assist in the installation of rock bolts with
chemical anchors in larger diameter holes
(31-38mm) by providing:
substantially enhanced mixing of the
chemical anchors,
load transfer capabilities are maximised,
the ability to be installed with a face jumbo
as well as hand held machines.
The posimix device centralises the bolt
in the hole allowing an even distribution of
the chemical anchor around the bolt. It also
acts as an Archimedes screw pump forcing
the chemical towards the back of the hole,
assisting in mixing whilst consolidating the
anchor for improved load transfer properties.

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In addition to improved mixing properties the

posimix device also tends to pump the plastic
skin of the chemical anchor to the back of the
hole which eliminates the gloving effect.
All DSI conventional chemical bolts can be
manufactured as posimix bolts and supplied to
suit either left or right hand bolt rotation.
Recommended hole size is 31 to 38mm diameter.
Corrosion protection may be provided by hot
dip galvanizing.

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11

Tension Jack/Pull Test Kit

30 Ton Capacity

General Information
The pull test kit consists of two assemblies:
a mechanical assembly which includes a claw, stand, nut, & spindle
a hydraulic assembly which includes a hollow core ram, hand pump, gauge, & hose
The gauge measures pressure, which is easily converted into tons of load
Suitable for testing virtually all types of rock bolts and soil nails
When testing Split Set, Swellex, or forged head bolts, the pull collar must be put onto the bolt
BEFORE installation of the bolt
30 ton units available for sale or rent
Comes complete with wooden crate
Pull test collars available upon request

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USA
DSI Underground Systems, Inc.
9786 S Prosperity Road
West Jordan, UT 84081, USA
Phone +1-801 973-7169

DYWIDAG-Systems International Canada Ltd.

853 Boulevard Rideau
Rouyn-Noranda, QC J9Y 0G3, Canada
Phone +1-819 762-0901

DSI Underground Systems, Inc.

447 DuPont Rd.
Martinsburg, WV 25404, USA
Phone +1-800 332-3308

DYWIDAG-Systems International Canada Ltd.

15 Toulouse Crescent
Sturgeon Falls, ON P2B 0A5, Canada
Phone +1-705-753 4872

DSI Underground Systems, Inc.

700 Technology Drive
South Charleston, WV 25309, USA
Phone +1-800 547-4751

DYWIDAG-Systems International Canada Ltd.

17 Burns Rd., Unit 2
Whitehorse, YT Y1A 4Z3, Canada
Phone +1-867-393 2841

DSI Underground Systems, Inc.

5400 Foundation Blvd.
Evansville, IN 47725, USA
Phone +1-812 214-2968

Mexico
DS International S.A. de C.V.
Carretera a Base Area Militar No. 1002
Bodegas 13, 14 & 15
Parque Industrial FERRAN
San Juan de Ocotn, Zapopan, Jalisco
Mxico, CP 45010
Phone +52-33-3366-57-94

DSI Underground Systems, Inc.

9344 Sunrise Road
Cambridge, OH 43725, USA
Phone +1-800 457-7633
DSI Underground Systems, Inc.
1774 Mellwood Ave
Louisville, KY 40206-1756, USA
Phone +1-502 473-1010
DSI Underground Systems, Inc.
1032 East Chestnut Street
Louisville, KY 40204-1019, USA
Phone +1-502 583-1001
Canada
DYWIDAG-Systems International Canada Ltd.
3919 Millar Avenue
Saskatoon, SK S7P 0C1, Canada
Phone +1-306 244-6244
DYWIDAG-Systems International Canada Ltd.
199 Mumford Road
Unit C&D
Lively, ON P3Y 1L2, Canada
Phone +1-705 692-6100

Please Note:
This brochure serves basic information
purposes only. Technical data and information
provided herein shall be considered
non-binding and may be subject to change
without notice. We do not assume any liability
for losses or damages attributed to the use
of this technical data and any improper
use of our products. Should you require
further information on particular products,
please do not hesitate to contact us.

Brazil
DSI Underground Brasil
Rua Um, 276
Distrito Industrial da bela Fama
Nova Lima/MG, Brazil
Phone +55-31-35 42 02 00
Chile
DSI Chile Industrial Ltda.
Las Encinas #1387
Valle Grande
Lampa, Santiago de Chile, Chile
Phone +56-2-596 96 20
Colombia
DSI Colombia S.A.S
Carrera 43A No. 8 sur 15 Oficina 403
Edificio Torre Oviedo
Medelln, Colombia
Phone +57-4-403 12 00
Peru
DSI Peru S.A.C.
Calle Rodolfo Beltran No. 947
Lima 1, Per
Phone +51-1-431 3157

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