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conditions:
1. Service temperature of 1023K under 400 MPa: rupture time is 0.42 hr.
2. Service temperature of 1123K under 100 MPa: rupture time is 390 hr.
What would be the rupture time for this alloy when service temperature is 973K at 200 MPa?
Solution
Assumption; all given creep testing data obey Larson-Millers method.
The master plot between logarithms of initial stress versus Larson-Miller parameter is applicable.
Let
S = initial stress, T = service temperature, t(r) = rupture time, m = Larson-Miller parameter, C = constant
Larson-Miller parameter;
For Fe-based alloy
From data set 1:
Calculate m1 at
m = T [log (t(r)) + C]
C = 17
S1 = 400 MPa
log (S1) = log (400) = 2.60
T1 = 1023K
t(r1) = 0.42 hr.
m1 = 1023 [log (0.42) + 17]
m1 = 17005
S2 = 100 MPa
log (S2) = log (100) = 2.00
T2 = 1123K
t(r2) = 390 hr.
m2 = 1123 [log (390) + 17]
m2 = 22000
The 2 coordinates of the master plot are (log (S1), m1) and (log (S2), m2).
Assume that data on the master plot behave as a straight line, thus master plot equation can be obtain.
Master plot equation
; where
a = -1.20 x 10(-4),
b = 4.64
a = slope
b = constant
2.60
2.00
17005
22000
From master plot equation, the rupture time of the alloy with service temperature of 973K under 200
MPa will be
Calculate t(r) at
From
From the creep testing data provided, an expected rupture time using Larson-Millers method for the
Fe-based alloy with service temperature of 973K under 200 MPa is 1076 hr.
Answer
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