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QUALITY ASSURANCE PLAN

PRODUCT NAME : PRECAST REINFORCED CEMENT MANHOLE COVERS


Sl.
No
1.0
1

Component /
Material

Characteristics
Check

Category

Type of Check

Quantum of
Check

Reference
Documents

Acceptance
Norms

Format of
Record

Agency

RAW MATERIALS CONTROL :


Cement

Chemical

Major

Chemical
Analysis

Physical

Major

Confirming Test 1 / lot


M/C

Aggregates

Sizes others
equipments

Major

Water

Solubility of water
for concrete work

Major

Reinforcement
rod

Chemical

Admixtures
Water Proofing

1 / lot

IS : 269/1976

IS : 269/1976

Suppliers TC

Manufacturer

IS : 4551/1976
IS : 1489 : 1976
IS : 6909 : 1973
IS : 8041 : 1978
IS : 8043 : 1978
IS : 8112 : 1976

IS : 4551/1976
IS : 1489 : 1976
IS : 6909 : 1973
IS : 8041 : 1978
IS : 8043 : 1978
IS : 8112 : 1976

1 / lot

IS : 383 : 1970

IS : 383 : 1970

Manufacturer
Results

Manufacturer

Lab test

1 Year /
Well

IS : 456 : 1978

IS : 456 : 1978

Govt Appl Lab


report

Manufacturer

Major

Chemical
Analysis

1 / lot

IS : 226 : 1975

IS : 226 : 1975

Suppliers TC

Manufacturer

Physical

Major

UTM

IS : 432 : 1982

IS : 432 : 1982

Free from sample

Major

Visual

IS : 1566: 1982 IS : 1566: 1982


IS : 1786 : 1985 IS : 1786 : 1985

Chemical

Major

Chemical
Analysis

Suppliers TC

Manufacturer

1 / lot

IS : 9103 : 1979 IS : 9103 : 1979


IS : 3812 : 1981 IS : 3812 : 1981
IS : 2645 : 1975 IS : 2645 : 1975

file:///var/www/apps/conversion/tmp/scratch_4/322101872.xls

Sl.
No

Component /
Material

Characteristics
Check

2.0

PROCESS CONTROL

2.1

Concrete

Type of Check

Quantum of
Check

Mix Design

Major

Measurement

1 / Batch

Mixing

Major

By Mechanical
means

Continuous

Placing and
compaction

Vibrating m/c
for
compaction

--do--

Curing

Major

Visual

3.0

FINAL INSPECTION TEST

3.1

Acceptance Test Workmanship

NOTE :

Category

Reference
Documents

Major

Visual

Dimensional

Major

Measurement

Load test

Major

Physical

--do--

Marking

Major

Physical

--do--

Format of
Record

Manuf's own Std. Manuf's own Std. Manuf's own Std.

--do--

Continuous IS : 12592 Part I

--do--

Acceptance
Norms

--do--

Sampling as IS 12592P1:
per IS
1988
12592P1:
1988
--do---do--

Agency

Manufacturer

--do--

--do--

--do--

--do--

--do--

--do--

--do--

--do--

--do--

IS 12592P1:
1988

Report

Manufacturer's
IA

--do--

Report

Manufacturer's
IA

--do--

--do--

Report

Manufacturer's
IA

--do--

--do--

Report

Manufacturer's
IA

1. Copies of material reports shall be given to I.A. for scrutiny before commencement of inspection.
2. All measuring instruments and testing equipments shall be calibirated periodically and put up to IA for scrutiny.
3. The minimum cement content in the concrete shall be 360 Kgs/m3 with maximum water cement ratio of 0.45

file:///var/www/apps/conversion/tmp/scratch_4/322101872.xls

Remarks

Review of TC
by IA

Review of TC
by IA
Review of TC
by IA
Review of TC
by IA

Review of TC
by IA

file:///var/www/apps/conversion/tmp/scratch_4/322101872.xls

Remarks

securitiny of
records by IA
(See note 3,
Clause 3.4)
--do--

--do--

--do--

file:///var/www/apps/conversion/tmp/scratch_4/322101872.xls