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NEGEMCO FOR ENGINEERING & CONTRACTING

METHOD STATEMENT

TITLE

Revision

NEG-015-MS-BP

Method Statement for Blasting &


Painting

00

Method Statement
For Blasting & Painting

Name

Signature

Date

Rev.

Prepared By

Iyas Alkhatib

10.JAN.2015

00

Reviewed &
Approved By

Arabi Soudi

10.JAN.2015

00

NEGEMCO FOR ENGINEERING & CONTRACTING


METHOD STATEMENT

TITLE

Revision

NEG-015-MS-BP

Method Statement for Blasting &


Painting

00

CONTENTS

1.0

General

2.0 Scope of project


3.0 Documentation provided by APC
4.0 Description of the activities to be cared out on site
4.1 Supply & erection of external scaffoldings
4.2 Preparation of equipment for handling
4.3 Preparation of boiler to start re-tubing
4.4 Pulling & Expanding of water tubes
4.5 Reinstallation of insulation
4.6 Reinstallation of refractory
4.7 Replace the boiler inlet duct expansion joint
4.8 NDE Execution
4.9 Prepare & execution of the hydraulic test
4.10 Prepare assisting & restoration for chemical cleaning
4.11 Mechanical cleaning inside the boiler & flue gas side
4.12 Painting
5.0 Documentations and activities
5.1 Preliminary documentations
5.2 Documents during work execution
5.3 Final Documents
6.0 Activities, Erection tools / machineries & Equipment
7.0 List of Annexes
7.1 Drawings of boiler No. 1
7.2 Welding Procedures Specifications (WPS)
7.3 Extension of Non-Destructive testing (NDT)
2

NEGEMCO FOR ENGINEERING & CONTRACTING


METHOD STATEMENT

TITLE

Revision

NEG-015-MS-BP

Method Statement for Blasting &


Painting

00

1.0 Scope of work

This method statement provides information concerning the


materials, tools, manpower and method of application
protective coatings of steel products to ensure compliance
with the requirements of the contract documents and
technical specifications.
2.0 Pre-work activities
2.1 Delivery, Handling & Storage

All delivered materials clearly labeled with identification of


manufacturer & brand name, and located in a safe area
following the approved manufacturers recommendations for
special delivery, storage and handling of materials.
2.2 Tools check

NEGEMCO FOR ENGINEERING & CONTRACTING


METHOD STATEMENT

TITLE

Revision

NEG-015-MS-BP

Method Statement for Blasting &


Painting

00

Before commencement, ensure that all paints, blasting and


personnel protective equipments are run tidily and comply
with safety requirements.
3.0

Process description

3.1 Surface preparation & cleaning

All surface contaminations such as dust, oil, grease etc.


shall be removed by appropriate method before
commencement in blasting the metal surface. Workshop blast
cleaning shall be carried out to get SA 2 1/2 .

3.2 Check climatic condition


Before applying any paint coat, humidity, air temperature, substrate surface
temperature & dew point must be checked to verify that it comply with the
technical specifications and the manufacturer recommendations for applying
the paints.

3.3 Paint process


All paints mixed with the appropriate thinner as per the manufacturer data
sheet, then starting applying the system's paint using airless spray machine.
Painters shall wait for the recommended time by the manufacturer data sheet
before applying the next coat.
4.0 Inspection and testing
Painting inspector is responsible to check all the blasting and painting
activities including:
Checking the blast cleaning process.
Checking surface roughness before applying the first coat.
Checking the climatic conditions before commencement of painting
each protective coat.
Checking wet film thickness (WFT) during painting process.
Checking dry film thickness (DFT) after painting process.
Visual inspecting the final coats.

NEGEMCO FOR ENGINEERING & CONTRACTING


METHOD STATEMENT

TITLE

Revision

NEG-015-MS-BP

Method Statement for Blasting &


Painting

00

Painting inspector is responsible to issue a painting report include:


Substrate rust grade.
Surface cleaning grade.
Surface roughness after blasting.
Humidity.
Substrate surface temperature.
Air temperature.
Dew point.
DFT readings.