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PERUNDING TEKNIK PADU SDN BHD

Project Reference:
Sheet:
1
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
Disclaimer: Units used are a combination between Imperial and Metric Unit.

19

Kawasan 8 (Runchang), 60 Hactare.


Design Consideration:
01. This area will be divided to 4 major irrigation zone, namely:
a. Zone A
b. Zone B
c. Zone C
d. Zone D
02. Furthermore these zone will again be divided into their own respective subzone (please refer
drawing no.: ECERDC/PAP/PH2/8A/PTPSB/INFRA/TD/IRR/01) and table below:
ZONE

SUB-ZONE
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3

SPRINKLER
(nos)
6
6
5
6
6
5
6
6
6
6
6
6
6
5
5

* critical subzone

* critical subzone
* critical subzone

* critical subzone

03. Each zone will have their own irrigation pond and pumping system for their sprinkler, say:
a. Zone A - Pump from pump house A, irrigation pond no. 1
b. Zone B - Pump from Pump house B, irrigation pond no. 2
c. Zone C - Pump from Pump house C, irrigation pond no. 3
d. Zone D - Pump from Pump house D, irrigation pond no. 3
04. All pump can be operated simultaneously, but each pump can operate for one subzone only.
So the zone respective subzone will be irrigate one at a time.
05. Sprinkler adopted for this irrigation purpose is an impact sprinkler, also known as a raingun.
Below is the sprinkler specification.
a. Pressure at nozzle is 3.4 bars
b. Overall area covered is 75 m in diameter.
c. Flow of 22.9 m3/hour.
06. For analysis and design purposes, only the critical subzone for each zone will be used;
a. For zone A, subzone 4 will be used to design the overall zone A system.
b. For zone B, subzone 4 will be used to design the overall zone B system.
c. For zone C, subzone 1 will be used to design the overall zone C system.

d. For zone D, subzone 1 will be used to design the overall zone D system.
PERUNDING TEKNIK PADU SDN BHD
Project Reference:
Sheet:
2
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

Pipes Reticulation:
The rate at which flows through a piping system is an important factor in designing the system.
Factors affecting fluid flow can include the following: density, pressure (including pressure loss), inside
diameter of the pipe, and any additional resistance factors within the system such as fittings.
The maximum allowable water velocity in a thermoplastic piping system is a function of the design
of a specific system and its operating conditions. In general, design velocities of 5 - 10 feet/sec
are considered to be normal. As noted, these velocities are recommended for water and will vary
depending on the fluid medium and inside diameter of the pipe. Recommended velocities for water
are given below.

Pipe Size
3 - 10 inches
(76 -254 mm)
10 - 28 inches
(254 - 711 mm)
28 - 54 inches
(711 - 1372 mm)

Recommended Velocity for Water


Pump Suction
Pump Discharge Gravity System
1 - 4 feet/sec
3 - 10 feet/sec
3 - 5 feet/sec
(30 - 122 cm/sec) (91 - 300 cm/sec) (91 - 152 cm/sec)
3 - 6 feet/sec
4 - 10 feet/sec
4 - 8 feet/sec
(91 - 183 cm/sec) (122 - 400 cm/sec) (122 - 244 cm/sec)
5 - 8 feet/sec
6 - 12 feet/sec
6 - 10 feet/sec
(152 -244 cm/sec) (183 - 366 cm/sec) (183 - 305 cm/sec)

* It is important in the selection of the pipe size that the designated pump suction velocity
be lower than the discharge velocity.

Irrigation pipes reticulation will be design base on following specification;


a. Velocity between 3 to 10 feet per second (try the smallest size possible ~ higher velocity range)
b. Type of material, PE 63 - medium pressure piping system, irrigation system or drinking
water connections.
A fluid is defined as "a substances which when in static equilibrium cannot sustain tangential or shear
forces." Three types of forces that may act on a body are shear, tensile and compresive. Shear
and tensile forces on fluids are not addressed here, compresive forces, which result in pressure, are
considered due to the importance in the design of piping system capabilities.
Volumetric flow, Q, can be determined from the continuity equition, below is the equation for
modified flow in gallons per minute:
d = square root of

Q
2.448 x V

where; Q
V
d

is volumetric flow, GPM


is Velocity, feet/sec
is Inside Diameter, inches

This equation will determined all pipe sizes in the system


Diameter Calculator
Ex. Q
V

22900
10

liter/hour

or

feet/sec

Hence the inside diameter proposed;

84.0

IGPM

Sqrt d is equal to
d

or

100.8

GPM

4.1

eq. to or bigger than

2.0

inches

(Check drawing no.: ECERDC/PAP/PH2/8A/PTPSB/INFRA/TD/IRR/01) for the irrigation pipes size;

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
3
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

Zone A
Sprinkler Data:
Critical Subzone (Subzone 4) will be used for designing zone A irrigation system:
A.

No. of sprinkler is;

B.

Flow of one sprinkler;

C.

Total subzone discharge;


Equal to;

D.

137400

liter/hour

22.9

m3/hour

137.4

m3/hour

or

503.7

IGPM

or

605.0

GPM

Min pressure at sprinkler nozzle;


Equal to;

49.3

units

bars

3.4
PSI

or

3.4

atm

1345.1

feet

Lateral Pipes:
A.

Farthest route to sprinkler;

B.

From pumphouse,

410

First pipe diameter is

eq. to

6.0 inches
or
152.4 mm

; Length is

GPM

Diameter design base on flow of;

604.8

Second pipe diameter is

; Length is

3.0
or
76.2

inches
mm

Diameter design base on flow of;

201.6

230.0 m
or
754.6 feet

180.0 m
or
590.6 feet

GPM

Pressure Loss:
Pressure loss for the system came from several factor, namely;
A.

Pipe loss;

(Use Hazen-Williams Formulae) First Diameter;

Total first diameter pipeline length to farthest sprinkler;


Equal to;
Pf =

754.6

453 x Q1.85

230.0

feet
where;

Pf is pressure loss due to friction,

C1.85 x d4.86
C
Q
d

PSI per 100 feet


is Hazen-Williams Flow Factor Coefficient
is volumetric flow rate, GPM
is inside diameter, inches

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
4
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

From the formulae;


Flow;
Pf

604.8

1.0

So, loss is

1.0

GPM

eq. to

150.0

PSI/100
754.6 /100

eq. to

7.5

PSI

Second Diameter;
180.0

Total first diameter pipeline length to farthest sprinkler;


Equal to;
Pf =

590.6

453 x Q1.85
C

1.85

xd

feet
where;

Pf is pressure loss due to friction,


PSI per 100 feet
C is Hazen-Williams Flow Factor Coefficient
Q is volumetric flow rate, GPM
d is inside diameter, inches

GPM

4.86

From the formulae;


Flow;
Pf

201.6

So, loss is

3.8
3.8

150.0

PSI/100
590.6 /100

Hence, total pipe loss is


B.

eq. to

29.6

eq. to

22.2

PSI

PSI

Valves; (Type globe or angle), one valve equal to loss


Total valves involve to the farthest sprinkler point,
eq. to

C.

PSI

units

PSI

Elevation Change; Different between the lowest point of water source to the
highest point of water discharge;
Lowest intake point;

10.5

Highest sprinkler elevation;

18.1

24.9

feet

So, the different is;

7.6

eq. to

Losses in pressure is..


D.

Lateral pressure loss;

10.8

PSI

9.9

PSI

54.3

PSI

(20% from sprinkler losses)

Hence Total Pressure Loss for subzone 4, zone A is;

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
5
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
Pump Design:
A.

Dynamic water depth;

(Diffference between pump and the water inlet)

Lowest intake point;

10.5

14

Pump House;
So, the different is;
B.

3.5

Elevation Difference;

eq. to

11.5

feet

(Difference between pump and the sprinkler)

Pump House;
Sprinkler
So, the different is;

4.1

C.

Elevation Head; (Total Elevation)

D.

Design Pressure;

14

18.1

eq. to

13.5

feet

24.9

feet

(Total pressure needed to power the water)

Total Pressure Loss;

103.6

PSI

eq. to all pressure needed

Plus 5% FOS;

108.8

PSI

say;

110

PSI

E.

Design Head;

254.1

feet

say;

260.0

feet

F.

Initial Design Flow;

503.7

say;

505.0

IGPM

G.

Water Horsepower;

In kW,
H.

WHP = IGPM x Design Head / 3960

PkW = 0.746 Pwhp

So,

24.7

kW

33.2
eq. to
34

say;

25

HP
HP
kW

Shaft Pump Power, is the power required transferred from the motor to the shaft of the
pump - depends on the efficiency of the pump.
Brake Horsepower;

BHP = IGPM x Design Head / 3960 x n

51.0

HP

51

HP

39

kW

eq. to
Say pump efficiency, n eq. to
In kW,

PkW = 0.746 Pwhp

65
So,

%
38.1

kW

say;

19

Shaft or brake horsepower is the amount of real horsepower going to the pump, not the
horsepower used by the motor. Due to hydraulic, mechanical and volumetric losses in a pump
the actual horsepower available for work on or from the fluid is less than the horsepower
supplied.

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
6
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
I.

19

Input horsepower to the electrical motor, the input horsepower to the electrical motor for
a pump can be expressed as;
Php_elec = Pbhp / ne

ne

where;

so electric motor horsepower is;


In kW,

PkW = 0.746 Php_elec

So,

eq. to

60

Diesel Power

85.0

HP

say;

85

HP

63.4

kW

say;

64

kW

Conclusion;
a.

Hydraulic Power is;

34

HP

or eq. to

25

kW

b.

Shaft Power is;

51

HP

or eq. to

39

kW

c.

Electric motor power;

85

HP

or eq. to

64

kW

Technical Specification:
Pumpset;

Electric Motor;

Sprinkler;

Pump Capacity

34

HP

IGPM

260

feet

or

64

kW

Pumping Rate @

505

Pump Efficiency

65

Engine Capacity

85

HP

Motor Efficiency

60

Pressure @ nozzle

3.4

BAR

Discharge

22.9

Coverage

75

1500 RPM

m3/hour
m

Main Pipe Sizes;

Refer Drawing No.: ECERDC/PAP/PH2/8A/PTPSB/INFRA/TD/IRR/01

Valves;

Type Globe or Angle

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
7
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

Zone B
Sprinkler Data:
Critical Subzone (Subzone 4) will be used for designing zone B irrigation system:
A.

No. of sprinkler is;

B.

Flow of one sprinkler;

C.

Total subzone discharge;


Equal to;

D.

137400

liter/hour

22.9

m3/hour

137.4

m3/hour

or

503.7

IGPM

or

605.0

GPM

Min pressure at sprinkler nozzle;


Equal to;

49.3

3.4
PSI

units

or

bars
3.4

atm

1617.5

feet

Lateral Pipes:
A.

Farthest route to sprinkler;

B.

From pumphouse,

493

First pipe diameter is

eq. to

6.0 inches
or
152.4 mm

; Length is

GPM

Diameter design base on flow of;

604.8

Second pipe diameter is

; Length is

3.0
or
76.2

inches
mm

Diameter design base on flow of;


Pressure Loss:
Pressure loss for the system came from several factor, namely;

201.6

380.0 m
or
1246.7 feet

113.0 m
or
370.7 feet

GPM

A.

Pipe loss;

(Use Hazen-Williams Formulae) First Diameter;


380.0

Total first diameter pipeline length to farthest sprinkler;


Equal to;
Pf =

1246.7

feet

453 x Q1.85
C

1.85

xd

Pf is pressure loss due to friction,


PSI per 100 feet
C is Hazen-Williams Flow Factor Coefficient
Q is volumetric flow rate, GPM
d is inside diameter, inches

where;

4.86

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
8
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

From the formulae;


Flow;
Pf

604.8

1.0

So, loss is

1.0

GPM

eq. to

150.0

PSI/100

x 1246.7 /100

eq. to

12.3

PSI

Second Diameter;
113.0

Total first diameter pipeline length to farthest sprinkler;


Equal to;
Pf =

370.7

453 x Q1.85
C

1.85

xd

feet
where;

Pf is pressure loss due to friction,


PSI per 100 feet
C is Hazen-Williams Flow Factor Coefficient
Q is volumetric flow rate, GPM
d is inside diameter, inches

GPM

4.86

From the formulae;


Flow;
Pf

201.6

So, loss is

3.8
3.8

Hence, total pipe loss is


B.

eq. to

150.0

PSI/100
370.7 /100
26.2

eq. to

13.9

PSI

PSI

Valves; (Type globe or angle), one valve equal to loss


Total valves involve to the farthest sprinkler point,
eq. to

C.

Elevation Change;

PSI

units
PSI

Different between the lowest point of water source to the

highest point of water discharge;


Lowest intake point;

10.5

Highest sprinkler elevation;

16.5

19.7

feet

8.5

PSI

9.9

PSI

48.6

PSI

So, the different is;

eq. to

Losses in pressure is..


D.

Lateral pressure loss;

(20% from sprinkler losses)

Hence Total Pressure Loss for subzone 4, zone A is;

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
9
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
Pump Design:
A.

Dynamic water depth;

(Diffference between pump and the water inlet)

Lowest intake point;

10.5

14

Pump House;
So, the different is;
B.

3.5

Elevation Difference;

eq. to

11.5

feet

(Difference between pump and the sprinkler)

Pump House;
Sprinkler
So, the different is;

2.5

C.

Elevation Head; (Total Elevation)

D.

Design Pressure;

14

16.5

eq. to

8.2

feet

19.7

feet

(Total pressure needed to power the water)

Total Pressure Loss;

97.9

PSI

eq. to all pressure needed

Plus 5% FOS;

102.8

PSI

say;

105

PSI

E.

Design Head;

242.6

feet

say;

245.0

feet

F.

Initial Design Flow;

503.7

say;

505.0

IGPM

G.

Water Horsepower;

In kW,

WHP = IGPM x Design Head / 3960

PkW = 0.746 Pwhp

So,

23.3

kW

say;

31.2
eq. to
32
24

HP
HP
kW

19

H.

Shaft Pump Power, is the power required transferred from the motor to the shaft of the
pump - depends on the efficiency of the pump.
Brake Horsepower;

BHP = IGPM x Design Head / 3960 x n

48.1

HP

49

HP

36

kW

eq. to
Say pump efficiency, n eq. to
In kW,

PkW = 0.746 Pwhp

65
So,

%
35.9

kW

say;

Shaft or brake horsepower is the amount of real horsepower going to the pump, not the
horsepower used by the motor. Due to hydraulic, mechanical and volumetric losses in a pump
the actual horsepower available for work on or from the fluid is less than the horsepower
supplied.

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
10
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
I.

19

Input horsepower to the electrical motor, the input horsepower to the electrical motor for
a pump can be expressed as;
Php_elec = Pbhp / ne

ne

where;

so electric motor horsepower is;


In kW,

PkW = 0.746 Php_elec

So,

eq. to

60

Diesel Power

81.7

HP

say;

82

HP

60.9

kW

say;

61

kW

Conclusion;
a.

Hydraulic Power is;

32

HP

or eq. to

24

kW

b.

Shaft Power is;

49

HP

or eq. to

36

kW

c.

Electric motor power;

82

HP

or eq. to

61

kW

Technical Specification:
Pumpset;

Electric Motor;

Sprinkler;

Pump Capacity

32

HP

IGPM

245

feet

or

61

kW

Pumping Rate @

505

Pump Efficiency

65

Engine Capacity

82

HP

Motor Efficiency

60

Pressure @ nozzle

3.4

BAR

Discharge

22.9

Coverage

75

m3/hour
m

1500 RPM

Main Pipe Sizes;

Refer Drawing No.: ECERDC/PAP/PH2/8A/PTPSB/INFRA/TD/IRR/01

Valves;

Type Globe or Angle

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
11
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

Zone C
Sprinkler Data:
Critical Subzone (Subzone 1) will be used for designing zone C irrigation system:
A.

No. of sprinkler is;

B.

Flow of one sprinkler;

C.

Total subzone discharge;


Equal to;

D.

137400

liter/hour

22.9

m3/hour

137.4

m3/hour

or

503.7

IGPM

or

605.0

GPM

Min pressure at sprinkler nozzle;


Equal to;

49.3

3.4
PSI

units

or

bars
3.4

atm

1476.4

feet

Lateral Pipes:
A.

Farthest route to sprinkler;

B.

From pumphouse,

450

First pipe diameter is

eq. to

6.0 inches
or
152.4 mm

; Length is

GPM

Diameter design base on flow of;

604.8

Second pipe diameter is

; Length is

3.0
or

inches

330.0 m
or
1082.7 feet

120.0 m
or

76.2

393.7 feet

mm

Diameter design base on flow of;

GPM

201.6

Pressure Loss:
Pressure loss for the system came from several factor, namely;
A.

Pipe loss;

(Use Hazen-Williams Formulae) First Diameter;


330.0

Total first diameter pipeline length to farthest sprinkler;


Equal to;
Pf =

1082.7

feet

453 x Q1.85
C

1.85

xd

Pf is pressure loss due to friction,


PSI per 100 feet
C is Hazen-Williams Flow Factor Coefficient
Q is volumetric flow rate, GPM
d is inside diameter, inches

where;

4.86

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
12
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

From the formulae;


Flow;
Pf

604.8

1.0

So, loss is

1.0

GPM

eq. to

150.0

PSI/100

x 1082.7 /100

eq. to

10.7

PSI

Second Diameter;
120.0

Total first diameter pipeline length to farthest sprinkler;


Equal to;
Pf =

393.7

453 x Q1.85
C

1.85

xd

feet
where;

Pf is pressure loss due to friction,


PSI per 100 feet
C is Hazen-Williams Flow Factor Coefficient
Q is volumetric flow rate, GPM
d is inside diameter, inches

GPM

4.86

From the formulae;


Flow;
Pf

201.6

So, loss is

3.8
3.8

Hence, total pipe loss is

eq. to

150.0

PSI/100
393.7 /100
25.5

eq. to
PSI

14.8

PSI

B.

Valves; (Type globe or angle), one valve equal to loss


Total valves involve to the farthest sprinkler point,
eq. to

C.

PSI

units

PSI

Elevation Change; Different between the lowest point of water source to the
highest point of water discharge;
Lowest intake point;
Highest sprinkler elevation;
So, the different is;

29.5

eq. to

Losses in pressure is..


D.

Lateral pressure loss;

(20% from sprinkler losses)

Hence Total Pressure Loss for subzone 4, zone A is;

12.5

42

96.8

feet

41.9

PSI

9.9

PSI

79.3

PSI

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
13
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
Pump Design:
A.

Dynamic water depth;

(Diffference between pump and the water inlet)

Lowest intake point;

12.5

14

Pump House;
So, the different is;
B.

1.5

Elevation Difference;

eq. to

4.9

feet

(Difference between pump and the sprinkler)

Pump House;

14

Sprinkler

42

So, the different is;

28

C.

Elevation Head; (Total Elevation)

D.

Design Pressure;

E.

eq. to

91.9

feet

96.8

feet

(Total pressure needed to power the water)

Total Pressure Loss;

128.6

PSI

eq. to all pressure needed

Plus 5% FOS;

135.0

PSI

say;

135

PSI

Design Head;

311.9

feet

say;

312.0

feet

19

F.

Initial Design Flow;

G.

Water Horsepower;

In kW,
H.

503.7

505.0

say;

WHP = IGPM x Design Head / 3960

PkW = 0.746 Pwhp

So,

29.7

kW

IGPM

39.8
eq. to
40

say;

HP
HP

30

kW

Shaft Pump Power, is the power required transferred from the motor to the shaft of the
pump - depends on the efficiency of the pump.
Brake Horsepower;

BHP = IGPM x Design Head / 3960 x n

61.2

HP

62

HP

46

kW

eq. to
Say pump efficiency, n eq. to
In kW,

PkW = 0.746 Pwhp

65
So,

%
45.7

kW

say;

Shaft or brake horsepower is the amount of real horsepower going to the pump, not the
horsepower used by the motor. Due to hydraulic, mechanical and volumetric losses in a pump
the actual horsepower available for work on or from the fluid is less than the horsepower
supplied.

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
14
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
I.

19

Input horsepower to the electrical motor, the input horsepower to the electrical motor for
a pump can be expressed as;
Php_elec = Pbhp / ne

ne

where;

so electric motor horsepower is;


In kW,

PkW = 0.746 Php_elec

So,

eq. to

80

Electric

77.5

HP

say;

78

HP

57.8

kW

say;

58

kW

Conclusion;
a.

Hydraulic Power is;

40

HP

or eq. to

30

kW

b.

Shaft Power is;

62

HP

or eq. to

46

kW

c.

Electric motor power;

78

HP

or eq. to

58

kW

Technical Specification:
Pumpset;

Electric Motor;

Pump Capacity

40

HP

IGPM

312

feet

or

58

kW

Pumping Rate @

505

Pump Efficiency

65

Engine Capacity

78

HP

1500 RPM

Sprinkler;

Motor Efficiency

80

Pressure @ nozzle

3.4

BAR

Discharge

22.9

Coverage

75

m3/hour
m

Main Pipe Sizes;

Refer Drawing No.: ECERDC/PAP/PH2/8A/PTPSB/INFRA/TD/IRR/01

Valves;

Type Globe or Angle

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
15
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
Zone D
Sprinkler Data:
Critical Subzone (Subzone 1) will be used for designing zone D irrigation system:
A.

No. of sprinkler is;

B.

Flow of one sprinkler;

C.

Total subzone discharge;


Equal to;

D.

137400

liter/hour

22.9

m3/hour

137.4

m3/hour

or

503.7

IGPM

or

605.0

GPM

Min pressure at sprinkler nozzle;


Equal to;

49.3

3.4
PSI

units

or

bars
3.4

atm

1246.7

feet

Lateral Pipes:
A.

Farthest route to sprinkler;

380

eq. to

19

B.

From pumphouse,

First pipe diameter is

6.0 inches
or
152.4 mm

; Length is

GPM

Diameter design base on flow of;

604.8

Second pipe diameter is

; Length is

3.0
or
76.2

inches
mm

Diameter design base on flow of;

340.0 m
or
1115.5 feet

40.0 m
or
131.2 feet

GPM

201.6

Pressure Loss:
Pressure loss for the system came from several factor, namely;
A.

Pipe loss;

(Use Hazen-Williams Formulae) First Diameter;


340.0

Total first diameter pipeline length to farthest sprinkler;


Equal to;
Pf =

1115.5

feet

453 x Q1.85
C

1.85

xd

Pf is pressure loss due to friction,


PSI per 100 feet
C is Hazen-Williams Flow Factor Coefficient
Q is volumetric flow rate, GPM
d is inside diameter, inches

where;

4.86

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
16
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR

19

From the formulae;


Flow;
Pf

604.8

1.0

So, loss is

1.0

GPM

eq. to

150.0

PSI/100

x 1115.5 /100

eq. to

11.0

PSI

Second Diameter;
Total first diameter pipeline length to farthest sprinkler;
Equal to;
Pf =

131.2

453 x Q1.85
C

1.85

xd

4.86

From the formulae;

40.0

feet
where;

Pf is pressure loss due to friction,


PSI per 100 feet
C is Hazen-Williams Flow Factor Coefficient
Q is volumetric flow rate, GPM
d is inside diameter, inches

Flow;
Pf

201.6

So, loss is

GPM

3.8
3.8

eq. to

150.0

PSI/100
131.2 /100

Hence, total pipe loss is


B.

15.9

eq. to

4.9

PSI

PSI

Valves; (Type globe or angle), one valve equal to loss


Total valves involve to the farthest sprinkler point,
eq. to

C.

PSI

units

PSI

Elevation Change; Different between the lowest point of water source to the
highest point of water discharge;
Lowest intake point;

12.5

Highest sprinkler elevation;

17.5

16.4

feet

7.1

PSI

9.9

PSI

34.9

PSI

So, the different is;

eq. to

Losses in pressure is..


D.

Lateral pressure loss;

(20% from sprinkler losses)

Hence Total Pressure Loss for subzone 4, zone A is;

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
17
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
Pump Design:
A.

Dynamic water depth;

(Diffference between pump and the water inlet)

Lowest intake point;

12.5

14

Pump House;
So, the different is;
B.

1.5

Elevation Difference;

eq. to

feet

(Difference between pump and the sprinkler)

Pump House;
Sprinkler
So, the different is;

4.9

3.5

C.

Elevation Head; (Total Elevation)

D.

Design Pressure;

14

17.5

eq. to

11.5

feet

16.4

feet

(Total pressure needed to power the water)

19

Total Pressure Loss;

84.2

PSI

eq. to all pressure needed

Plus 5% FOS;

88.4

PSI

say;

89

PSI

E.

Design Head;

205.6

feet

say;

207.0

feet

F.

Initial Design Flow;

503.7

say;

505.0

IGPM

G.

Water Horsepower;

In kW,
H.

WHP = IGPM x Design Head / 3960

PkW = 0.746 Pwhp

So,

19.7

kW

26.4
eq. to
27

say;

HP
HP

20

kW

Shaft Pump Power, is the power required transferred from the motor to the shaft of the
pump - depends on the efficiency of the pump.
Brake Horsepower;

BHP = IGPM x Design Head / 3960 x n

40.6

HP

41

HP

31

kW

eq. to
Say pump efficiency, n eq. to
In kW,

PkW = 0.746 Pwhp

65
So,

%
30.3

kW

say;

Shaft or brake horsepower is the amount of real horsepower going to the pump, not the
horsepower used by the motor. Due to hydraulic, mechanical and volumetric losses in a pump
the actual horsepower available for work on or from the fluid is less than the horsepower
supplied.

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
18
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
I.

19

Input horsepower to the electrical motor, the input horsepower to the electrical motor for
a pump can be expressed as;
Php_elec = Pbhp / ne

ne

where;

so electric motor horsepower is;


In kW,

PkW = 0.746 Php_elec

So,

eq. to

80

Electric

51.3

HP

say;

52

HP

38.2

kW

say;

39

kW

Conclusion;
a.

Hydraulic Power is;

27

HP

or eq. to

20

kW

b.

Shaft Power is;

41

HP

or eq. to

31

kW

c.

Electric motor power;

52

HP

or eq. to

39

kW

Technical Specification:

Pumpset;

Electric Motor;

Sprinkler;

Pump Capacity

27

HP

IGPM

207

feet

or

39

kW

Pumping Rate @

505

Pump Efficiency

65

Engine Capacity

52

HP

Motor Efficiency

80

Pressure @ nozzle

3.4

BAR

Discharge

22.9

Coverage

75

1500 RPM

m3/hour
m

Main Pipe Sizes;

Refer Drawing No.: ECERDC/PAP/PH2/8A/PTPSB/INFRA/TD/IRR/01

Valves;

Type Globe or Angle

PERUNDING TEKNIK PADU SDN BHD


Project Reference:
Sheet:
19
of
No. 55A, Jalan Bola Jaring 13/15,
PTP/SA/09-03 Revision: 02
Seksyen 13, 40000 Shah Alam,
Section:
Date: 04/11/2009
Selangor Darul Ehsan.
Irrigation Piping & Pump Calculated By:
Pekan Agropolitan Project (PAP)
ARD
Irrigation System - Kawasan 8 (Runchang)
Checked By:
East Coast Economic Region Development Council (ECERDC)
ASAR
Conclusion and Recommendation:
Item

Zone A
Calc. Ava.

Zone B
Calc. Ava.

Zone C
Calc. Ava.

Zone D
Calc. Ava.

Pumpset;
a. Pump Capacity
(HP)
b.Pumping Rate
(IGPM)
c. Pump Efficiency
(%)
d. Pump Head

34

32

40

27

505

505

505

505

65

65

65

65

260

245

312

207

19

(feet)

Electric Motor;
a. Engine Capacity
(HP)

85

82

78

52

b. Power
(kW)

64

61

58

39

c. Motor Efficiency
(%)

60

60

80

80

Sprinkler;
a. Pressure @ nozzle
(BAR)

3.4

3.4

3.4

3.4

3.4

3.4

3.4

3.4

b. Discharge
(m3/hour)

22.9

22.9

22.9

22.9

22.9

22.9

22.9

22.9

c. Coverage
(m)

75

75

75

75

75

75

75

75

* Calc. means as per calculation


* Ava. means specification that is available in the market for above items

e loss), inside

velocity range)

ntial or shear

or Coefficient

ses in a pump

or Coefficient

ses in a pump

or Coefficient

ses in a pump

or Coefficient

ses in a pump

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