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Combined-load design
PCCP is designed by a proven
analytical method which considers
all elastic and inelastic deformations
in the pipe and conservatively limits
tensile and compressive stresses for
any combination of internal
pressure and external load. A
typical design curve is shown, the
most economical design being one
which falls on the curve. The
overload curve, also shown,
provides for live load, water
hammer or other transient loads.
Carrying capacity
The smooth interior surface of PCCP
provides hydraulic carrying capacity with a
Hazen-Williams flow coefficient in the
range of C=140 to 150. Because concrete
does not corrode, the carrying capacity is
not decreased by age.
Fittings fabricated at the PCCP manufacturing facility are designed to avoid the need
for cutting and fitting in the field. Almost any
size or configuration of fitting can be
furnished to satisfy requirements of the
system.
Structural integrity
The rigid construction of PCCP makes it
highly resistant to physical damage and
eliminates the possibility of vacuum
collapse. Because of its high load-carrying
capacity, PCCP is not dependent on lateral
soil support, and therefore bedding and
backfilling procedures are much less
stringent than for flexible pipe.
Change in direction
Long-radius curves and minor
changes in pipeline alignment and
grade are accommodated by
deflecting the pipe joints or by using
pipe sections with ends beveled up
to 5. For short-radius turns,
fabricated elbows are provided.
Restraint of thrust
Field assembly
PCCP is rapidly and economically
installed by means of self-centering
steel joint rings sealed with a
confined rubber ring. The
Corrosion prevention
Corrosion of steel elements in PCCP
is prevented by a passivating iron
oxide film which quickly forms and
is maintained in the highly alkaline
concrete or cement-mortar
Nominal Standard
inside
core
pipe
thickness
(in.)
(in.)
42
45
48
51
54
57
60
66
72
78
84
90
96
102
108
114
120
132
144
156
168
180
Nominal
joint
diameter
Nominal
joint
lap
(in.)
(in.)
3.50
3.75
4.00
4.25
4.50
4.75
5.00
5.25
5.25
5.75
6.25
6.75
7.25
7.75
8.25
8.75
9.25
9.25
10.25
11.25
12.25
13.25
45.000
48.500
51.500
54.500
58.000
61.000
64.000
70.000
76.500
82.500
88.500
94.500
100.500
106.500
112.500
118.500
124.500
137.875
149.875
161.875
173.875
185.875
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
4.50
4.50
4.50
4.50
4.50
inside
outside
Unit(2)
pipe
weight
(in.)
(in.)
(Ib/ft)
Normal
joint space
0.88
0.88
0.88
0.88
0.88
0.88
0.88
0.88
0.88
0.88
0.88
0.88
0.88
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.50
1.50
1.50
1.50
1.50
710
800
900
1000
1110
1220
1340
1530
1650
1940
2240
2560
2910
3280
3670
4080
4520
4930
5810
6970
8120
9360
Notes:
1 Pipe is manufactured in standard laying
lengths of 16 to 24 feet. For standard pipe
lengths, consult with one of the offices
listed on the back cover about the
availability of molds and tooling prior to
specifying a particular dimension.
2 The unit pipe weights given are for standard
concrete core thickness shown plus oneinch cement-mortar coatings thickness.
Pipe design may require thicker core and
coating thickness.
Nominal
Interior joint space, D(1) (2)
inside
pipe
Deflected joint
diameter Normal Minimum Maximum
(in.)
(in.)
(in.)
(in.)
42
0.88
0.63
1.63
45
0.88
0.63
1.63
48
0.88
0.63
1.63
51
0.88
0.63
1.63
54
0.88
0.63
1.63
57
0.88
0.63
1.63
60
0.88
0.63
1.63
66
0.88
0.63
1.63
72
0.88
0.63
1.63
78
0.88
0.63
1.63
84
0.88
0.63
1.63
90
0.88
0.63
1.63
96
0.88
0.63
1.63
102
1.00
0.75
1.75
108
1.00
0.75
1.75
114
1.00
0.75
1.75
120
1.00
0.75
1.75
132
1.00
0.75
2.25
144
1.00
0.75
2.25
156
1.00
0.75
2.25
168
1.00
0.75
2.25
180
1.00
0.75
2.25
Notes:
(2)
(3)
Maximum
Maximum
joint deflection joint bevel
(in.) (degree)
1
1.32
1
1.23
1
1.15
1
1.09
1
1.02
1
0.97
1
0.92
1
0.84
1
0.77
1
0.71
1
0.66
1
0.62
1
0.58
1
0.55
1
0.52
1
0.49
1
0.47
1.5
0.64
1.5
0.58
1.5
0.54
1.5
0.50
1.5
0.47
(degree)
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.50
4.50
4.00
4.00
3.50
3.50
3.00
3.00
2.50
R=
where:
L
angle
2 sin
Applications
Manufacture
Concrete, placed between molds, encases After curing at controlled temperature, the
cylinder and is consolidated by pneumatic concrete encased cylinder (the core) is
vibrators on outer mold.
ready for prestressing.
Pipeline fittings of almost any size or configuration call be fabricated at the prestressed manufacturing facility.
Prestressing is accomplished by helically wrapping the core with high tensile steel wire
under measured tension (left). The prestressed concrete core is then coated with cement
mortar (right). Curing of the mortar coating completes manufacture.
The 78-foot tall Ameron Liftmobile moves the pipe core between
work stations as its manufacture progresses. Like all equipment
units of an on-site plant, the Liftmobile can be disassembled for
movement to a new location.
When pipe size, distance or terrain make it impractical or uneconomical to utilize normal shipping procedures Ameron will
establish a complete on-site manufacturing facility. This includes equipment to manufacture, transport and install the worlds
largest precast circular concrete structures. Plant shown above manufactured prestressed pipe and specials for use in a
nuclear generating station cooling system in California.
Transportation
The Ameron Pipe Division delivers pipe ( from plant to project site
in the fastest, most economical manner. When plant and project
site are close to navigable water, barges may be used.
Installation
In trench, the Pipemobiles forward wheels enter the preceding pipe action and move forward to make joint. Joining of large diameter
pipe sections is accomplished with controls that can maneuver the pipe in 1/16-inch increments. With the aid of a winch, this function
can be performed on steep slopes
AMERONS OBJECTIVES
We believe the growth of our businesses will be based on how well we identify
customer needs and satisfy them over the long term with products and services of
superior value.
We also believe that satisfied, repeat customers are the lifeblood of any successful
business and must be nurtured and cared for in the most professional and courteous
manner
Our customers should expect and receive:
Southwestern Region
Headquarters and Plant
2325 S. 7th Street
Phoenix, AZ 85034
(602) 252-7111 FAX (602) 258-8456