Banyu Urip Project

Specification for Stationary Batteries

and Chargers
IDBU-ED-ESPDS-000028

fj> F. Rais

"

--"

r.~abriel1 )

s.c.

L Gabriel

S.C. Mathur

29-Fetr08

Issued for Bid

10-060-07

Re-Issued for Review

F. Rais

30-Nav-07

Revised as Noted

EL

29-Nav-07

Issued for Review

M. Harbison

L Gabriel

Rev

Rev date

Description

Prepared By

Checked By

Endorsed By

Mathur

Approved By

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

MPI: COMPANY USE ONLY

REVISION MODIFICATION LOG

Revision

Section

Description

A
Z
B

All

All

Re-issued for Review

.
Issued for Bid

..

....

}k

-1---------

IDBU-ED-ESPDS-OOOO28
29Feb-08
RevC
Page 2 of 19

BANYU URIP
PROJECT

IDBU-ED-ESPDS-OOOO2B

Specification for Stationary Batteries and

Chargers

29-FetrOB
RevC

MPI: COMPANY USE ONLY

Page 3 of 19

Table of Contents
1.0 INTRODUCTION .......................................................................................................

1.1.

Project Description

.4

1.2.

Scope

.4

2.0 REQUIRED REFERENCES ...................................................................................

2.1.

Banyu Urip Project Specifications

2.2.

IEC -International Electrotechnical Commission

2.3.

Definitions

.4
4
..4

__

3.0 GENERAL ..................................................................................................... 5

3.1.

Amperage RatingsNoltage

3.2.

Battery Mains/Connections

3.3.

Conflict Resolution

4.0 BATTE RIES ............................................................................................................

__

__

4.1.

Requirements ..__

4.2.

Battery Capacity

4.3.

Battery Location and Installation

4.4.

Battery Accessories

5.0 BATTERY CHARGERS

5.1.

Requirements

5.2.

Parallel Operation

9
__

__

9
__

12

6.0 DC DISTRIBUTION PANELBOARDS ............................................................. 12

7.0 NAM EPLA TES ..........................................................................................................

12

8.0 BATTERY MANAGEMENT SYSTEM ......................................................................

13

8.1.

Required Features

13

8.2.

Management Systems

13

9.0 INSPECTION AN D TESTING ........................................................................ 14

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

IOBU-ED-ESPOS-{)00028
29-Feb-08
RevC

MPI: COMPANY USE ONLY

1.0

INTRODUCTION

1.1.

Project Description

Page 4 of 19

The Banyu Urip project is located onshore on the island of Java between the cities of Cepu and
Bojonegoro. The Central Field Facilities (CFF) will include four well pads that are connected to a Central
Processing Facility (CPF). The CFF also includes buildings and infrastructure required to support
operation, maintenance and facility logistic. The stabilized crude oil from the CPF will be exported
through onshore and offshore pipelines to a Floating Storage Offloading (FSO) vessel located offshore of
the north coast of Java near the city of Tuban.

1.2.

Scope

This Banyu Urip Project Specification covers basic requirements for the selection. procurement,
application and installation of stationary batteries. battery chargers and related equipment for onshore
and offshore Mobil Cepu Limited production and processing facilities.

2.0

REQUIRED REFERENCES

2.1.

Banyu Urip Project Specifications

2.2.

IOBU-EO-ESPDS000025

Specification for Instrument and Essential Services Power Supplies

IOBU-CW-ESPDS000007

Specification for Wiring Methods and Material Selection

lEe -International Electrotechnical Commission

IEC 60622

Secondary cells and batteries containing alkaline or other non-acid

electrolytes - Sealed nickel-cadmium prismatic rechargeable single cells

lEG 60623

Secondary Cells and Batteries Containing Alkaline or Other Non-Acid

Electrolytes - Vented Nickel-Cadmium Prismatic Rechargeable Single
Gells

IEC 6089!>-21

Stationary Lead-Acid Batteries -Part 21: Valve Regulated TypesMethod of Tesls

IEC 6089!>-22

Stationary Lead-Acid Batteries - Part 22: Valve Regulated Types Requirements

lEG 60146

Semiconductor Convertors

IEC 60529

Degrees of protection provided by enciosures (IP Code)

IEC 60076

Power Transformers

IEC 60079

Electrical apparatus for explosive gas atmospheres

<tA

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

MPI: COMPANY USE ONLY

2.3.

IDBU-ED-ESPDS-OOOO28
29-Feb-08
RevC
Page 5 of 19

Definitions
Definition

Term

3.0

Company

Mobil Cepu Limited

Purchaser

The Organization that issues the purchase order and specifications to

the Vendor. The Purchaser is Company's appointed agent or Contractor

Vendor

The Manufacturer of the equipmenl or the Manufacturer's agent

GENERAL

The sejection. procurement application and installation of stationary batteries, battery chargers and
related equipment for onshore and offshore production and processing facilities shall be in accordance
with requirements of this Specification, unless superseded by more stringent local regulations.
Unless otherwise specified the design, materials, fabrication, testing and performance of the equipment
covered herein shall comply with the applicable sections of the latest edition of the above referenced
standards and publications.
Stationary battery installations shall conform to IEC 6089611 and 60896-21 .
1) Stationary batteries shall be used as a source for direct current (DC) power for switchgear,
Uninterruptible Power Supplies (UPS) and other special control requirements.
2}

Protective devices shall be furnished as required to ensure that the system is operating within its
design limits and to alarm ff it is incapable of operating satisfactorily.

3)

Redundant battery chargers shall be furnished when specified on the project Data Sheets for this
Specification.

4)

For non-VRLA batteries, unless otherwise specified the battery cells shall be shipped in a dry
charged condition with the electrolyte shipped in separate containers.

5)

All electrical equipment and components within the system shall be listed and certffied by a
COMPANY approved internationally recognized testing laboratory.

3.1.

Amperage RatingsNoltage

1) Vendor shall submit a complete calculation for sizing the DC systems e.g battery sizing, charger
sizing, etc for COMPANY review and approval. The stationary batteries and battery chargers shall
have the specified continuous amperage rating over the entire battery voltage range and shall
maintain output voltage within specified limits when a full load is applied and removed.
2)

3.2.

Unless otherwise specified on the project Data Sheets for this Specification, the nominal battery
voltage shall be 110VDC and have a design life of no less than 20 years.

Battery Mains/Connections

1) Where a battery is located in a room apart from its associated charger and DC panel board, a circuit
breaker or safety disconnect switch shall be provided at the battery room for disconnecting the
battery mains.
2)

The battery mains shall be provided with double lugging to enable the connection to the DC output
terminals of the associated charger and to the incoming breaker of the DC panelboard. Lugs shall be

BANYU URIP
PROJECT

Specification for Stationary Balleries and

Chargers

MPI: COMPANY USE ONLY

IDBU-ED-ESPDS-QOOO28
29-Feb-08
Rev C
Page 6 of 19

suitable for connection of the number and size of conductors specified on the project Data Sheets for
this Specification and drawings.

3.3.

Conflict Resolution

Any conflicts between the referenced documents shall be identified to Mobil Cepu ltd. in writing for
resolution. In general. when resolving conflicts, the following order of precedence shall apply:

1)

Project Data Sheets for this Specification

2)

Purchase Order

3)

Reference Standards

4.0

BATTERIES

4.1.

Requirements

Unless otherwise specified. batteries shall be lead acid, valve regulated recombination type for indoor airconditioned room use and nickel cadmium f()( outdoor installation. Indoor installation for nickel-cadmium
batteries shall be subject to COMPANY approval.
4.1.1.

Valve-Regulated lead Acid Battery

1)

Batteries shall be horizontal type.

2)

Containers for valve regulated batteries shall be flame-retardant Polypropylene, or eQual, to prevent
electrolyte leakage through the container (under pressure). Vent plugs shall be spray-proof and
flame-arresting.

3)

The size of the cables between charger and ballery shall be specified by the Vend()(. Each battery
shall be comprised of a group of cells connected in series to give specified nominal voltage. Each
cell shall identify the polarity, manufacturer, type, ampere-hour capacity, hours basis and date of
manufacture, all appearing in a plain and durable manner. All cells shall be made of fiame retardant
material of high impact strength.

4)

Batteries shall be supplied complete with all reQuired interconnecting links, cables, lugs, nuts. etc. All
inter-tier connections shall be adeQuately supported and insulated to be capable of carrying a battery
through fault. To facilitate maintenance, withdrawable tray(s) shall be provided for batteries.

5) All battery cell terminals shall have adequate current carrying capacity. Cell terminal posts shall be
eQuipped with connector bolts. Cell terminal posts, bolts and associated hardware shall be of
electrolyte-resisting material.
6)

Batteries shall be eQuipped with terminal covers to prevent accidental contact. Unless installed in
cabinet, batteries shall meetlP 2X.

4.1.2.

Nickel Cadmium Battery

1)

Cells shall have shock-absorbing, transparent, non-conductive, heat-resistant containers with sealed
covers to form a permanent leak-proof unit.

2)

Covers shall have an explosion-resistant vent plug that prevents moisture from entering the cell.

3) Containers shall be of plastic or glass that resists heat, chemicals and high impact and p~ides
visual indication of electrolyte level.

V.-<., ~

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

Rev C
MPI: COMPANY USE ONLY

4)

IDBU-ED-ESPDS-OOOO28
29-Feb-08

Page 7 of 19

Plates shall be suspended in a manner that allows for normal plate growth without placing undue
on the container or cover.

stress
5)

Starting (cranking) batteries may have opaque thermo-plastic containers.

6)

Cell terminal posts, bolts and associated hardware of electrolyte resisting materials shall be provided.
Batteries shall be furnished with all interconnecting straps or cables.

7) Adequate spacing between cells shall be provided for ease of installation and maintenance of the
battery.
8)

Electrolyte level lines shall be marked on all sides of each container.

9)

Ample sediment space shall be provided beneath the plates to eliminate the need for sediment
remOllal during the life of the battery.

4.2.

BatteryCapacity

Stationary ballery capacity shall be sized for 115% of the design load. 25% ageing factor shall also be
included. In the absence of other specific requirements, the following data shall be applied in establishing
battery capacities:
1) The ambient temperature (max and min) expected at the battery location.
2)

For main substations, an eight-hour rating equal to the total power requirements for control relays,
pilot lights and other continuous loads; plus a one-minute rating equal to the closing current
requirements of cirCUit breakers that must be operated to return the system to normal.

3)

For load center substations, the requirements of Item 2, except that a four-hour rating shall be used
instead of the eight-hour rating.

4)

The acceptable discharge-state final cell voltage is 1.8 volts per cell at 20 C for valve-fegulated lead
acid batteries and 1.14 volts per cell for nickel-cadmium batteries.

4.3.

BatteryLocationand Installation

1) Batteries shall be located either within a protective enclosure or in an area that is only accessible to
qualified personnel. The battery location shall be clean, dry and away from sources of heat and
excessive vibration.
2)

The battery area shall be ventilated, either by a natural or induced ventilation system, to prevent
accumulation of hydrogen and to maintain design ambient temperature.

4.3.1.

Battery Room Facilities

In general where vallie-regulated batteries are used for indoors, separate ballery room is not required.
Where nickel cadmium batteries installed indoors, separate battery room shall be prollided as follow:

Facilities shall be prollided at all battery locations for sufficient diffusion and ventilation of battery
gases to limit hydrogen accumulation to less than 2 percent of the total lIolume of the battery room.

Space shall be provided around batteries for safe inspection, maintenance, testing and cell
replacement.
Space shall also be left above the batteries to allow for operation of cell lifting
equipment, addition of water and measurements of cell temperature and specific gravity.

Battery area floors shall be of acidresistant material or be coated with electrolyte-resistant

PrOllision shall be made to contain spilled electrolyte.

Signs shall be installed stating that smoking and open flames are prohibited in the battery area.

paint.

BANYU URIP
PROJECT

Specificalion for Stalionary Batteries and

Chargers

RevC
MPI: COMPANY USE ONLY

4.3.2.

IDBU-ED-ESPDS-00OO28
29-Feb-08

Page 8 of 19

Battery Racks and Enclosures

Batteries shall be supplied complele with racks and cabinets or other enclosures. Racks and enclosures
shall be made of non-inflammable, corrosion resistanl malerial, designed to provide easy access to each
battery cell for testing and maintenance purposes and to prevent movement of or damage to the cells.
The racks shall be designed and constructed so that any cell may be lifted wilhout removing any other
cell or without a major disassembly of the rack. Racks mounled againsl wall shall be one deep front to
back. Vendor shall specify the maximum enclosure outside air temperature required to maintain battery
design life.
In general all VRLA batteries shall be horizontal type mounted in a rack and enclosed in a metallic
enclosure.
In areas of high seismic risks, seism ic-resistant battery racks shall be installed.

For offshore installalions, battery racks shall have necessary stops and braces 10 prevent the
battery from moving, with respect to the rack, as a result of platform movement and vibration.

The interior surfaces of the battery cabinets shall be treated with epoxy painting or equal to ensure
resistance to corrosion from corrosive acids and gases. Enclosure shall have large double doors
sized to allow inspection, replacemenl and maintenance of batteries.

Battery racks shall nol exceed a two-tier or lwo-step arrangement and shall be suitable for back-lowall installation.

Melal battery racks and enclosures shall be earthed.

4.3.3.

Inter-cell Conneclors

Batteries shall be furnished complele with inter-cell connectors and all other standard accessories
necessary for satisfactory operation.
Inter-cell conneclors shall be lead coaled copper straps. A
2
minimum of 120 mm , 600V insulated, slranded flexible copper conductor cable shall be provided for
connections of batteries between sleps on rack.
4.4.

Battery Accessories

The battery equipment shall include a complete set of accessories required for maintaining and testing
the cells. Unless otherwise specified on the Project Data Sheels for this Specification, the following
equipment shall be supplied for each battery sel:
1) One filler bulb to adjust liquid levels of cells (for nickel cadmium type)
2)

One battery lerminal or pole wrench

3)

One cell-lifting strap and spreader

4}

Inter-cell connectors and conneclor bolls for spacing between cells

5}

Interior or Inter-step connectors as necessary

6}

One container of no-oxide grease

7) One set of plaslic cell numerals

8)

One sel of grease rings

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

JDBU-ED-ESPD5-000028
29-Feb-08
RevC

MPI: COMPANY USE ONLY

Page 9 of 19

...

5.0

BATTERY CHARGERS

5.1.

Requirements

1) Stationary battery chargers shall be solid state type and have automatic voltage-re9ulating capability,
to control the DC output voltage between no load and full load to within 1 percent, when the AC
input voltage is within +10/-15 percent of rated voltage, and input frequency is within 5%.
2)

For sensitive DC loads, such as communications, instrumentation and safety, the charger output
ripple shall not exceed 2 percent root-mean-square when connected to the batteries with an amperehour rating four times the output current of the battery charger.

3)

The rectifier/charger shall be sized to supply the full-load DC current and recharge the battery from
fully discharge to 90% of capacity in a period not to exceed eight hours.

4) The rectifier/charger shall include an input power filter to reduce renected input current harmonic
distortion to 10% THD at full load and nominal input voltage.
5)

The rectifier/charger shall have an output filter to restrict ripple current into the battery to no greater
than 2% RMS (0.5% maximum on fioat for valve-regulated battery).

6)

The rectifier/charger shall be provided with DC overvoltage protection and AC surge protection.

7)

Separate adjustable fioat and equalize charge controls shall be provided. A selector switch shall be
provided for selection of the fioat and equalizing modes including a selectable 12-hour equalizing
charge timer.
(The equalization time may be changed according to battery manufacturer
recommendations.)

8) A circuit breaker shall be provided on the AC input.

This breaker shall not trip with the
rectifier/charger operating in the current-limit mode at maximum rated ambient temperature.
9)

Unless specified otherwise, isolation transformers shall be provided at AC input of each charger.

10) AC power rectification shall be accomplished uSing silicon diodes and/or silicon control rectifiers
(SCRs).
11) The DC output voltage shall not exceed J:1% of the voltage set point, whether in the fioat or
equalizing modes of operation, due to the following conditions:
a)

Combined effects of temperature extremes

b)

Componenl aging

c)

Incoming AC supply regulation

d)

Critical AC load variations

12) The rectifier/charger shall be provided with blocking diodes in the output DC circuit to protect the
battery system from backfeeding the charger circuit.
13) Dropper diodes shall not be used unless approved by COMPANY.
14) Ingress protection shall be a minimum of IP31 to IEC 60529.
Internal terminals shall be
shrouded/protected by barriers to a degree of protection of at least IP20 to prevent inadvertent
contact by personnel when the cabinet door is open. All live terminals of door mounted equipment
shall be protected by barners to a degree of protection of IP20.
15) The rear of the unit shall be SUitable for installation against a wall It shall be fully accesSIble from the
front to expedite servicing, adjustments and component replacement.

:'-,J

;&~It-I( ----.-

C:)\~

Specification for Stationary Batteries and

Chargers

BANYU URIP
PROJECT

IDBU-ED-ESPDS-000028
29-Feb-08
RevC

MPI: COMPANY USE ONLY

Page 10 of 19

16) Enclosures housing the equipment shall be compartmentalized to allow access for maintenance to
sections not in service without risk to personnel or continuity of system output.
1?) The power circuit components shall be individually removable from their enclosures without the use
of special tools.
18) Control modules shall be in a plug-in arrangement, designed to allow troubleshooting by whole piece
replacement.
19) Removal or replacement of components in one section shall not require access to another section.
20) It shall be possible to test and adjust major components or circuits without disconnecting or removing
them from the cabinet and with only the use of a standard multimeter and oscilloscope.
21) Enclosures housing
faults in one section
occurring on busses
or to busses in other

the instrument power supply equipment shall be compartmentalized to prevent

from spreading to other sections. Arc barriers shall be provided to prevent arcs
in one compartment from propagating to other busses in the same compartment
compartments. Fully insulated busses satisfy these requirements.

22) Unless specified otherwise, each equipment assembly shall have a front-of-panel graphic diagram.
23) All internal components, all terminal blocks, and all terminal points shall be clearly labeled.
a)

Power and control wiring shall be identified by legible markings at the terminals.

b)

EVBfY wire termination shall be provided with a heat-shrinkable or equivalent sleeve-type wire
markBf labeled in accordance with the wiring schematics.

c)

Device identification
documentation.

shall

correspond

to

maintenance,

operating,

and

trouble-shooting

24) All labels shall be engraved laminated plastic with white lettering on black. Warning labels shall be
white lettBfs on red. labels shall be provided for all components, lamps, relays, etc., and shall give
the schematic diagram code and description. All labels shall be screwed to the panel (not glued).
25) Schematic drawings shall show device 10 and wire numbers. labels for devices and wires shall
match drawings. It shall not be necessary to use vendor-wiring diagrams to troubleshoot.
Troubleshooting shall be possible with only the schematic.
26) Air filters shall cover the air inlets and shall be replaceable from the outside without requiring any
door of the charger to open. Redundant fans shall be used for forced air-cooling. Battery cabinets
included in the charger lineup shall be convection cooled. A single fan failure shall not cause loss of
adequate air-cooling. The thermal design, along with all sensors, shall be coordinated with the
protective devices for the forced air-cooled power circuit components such that internal and external
fault conditions will be cleared by the protective devices before excessive component or internal
cabinet temperatures are exceeded.
The charger shall be constructed of replaceable subassemblies.
identified and be plug-in type.
5.1.1.

Printed circuit assemblies shall be

Float and Equalize Modes

Stationary battery chargers shall have separate adjustable float and equalizing charge controls. A
selector switch shall be provided for selection of the fioat and equalizing modes including a
selectable 12-hour equalizing charge limer.

Stationary battery chargers shall be current iimited in both the float and equalize modes, to protect
the equipment against ioad-side short circuits and to prevent batteries from being overcharged.
Proposals by manufacturers shall include the output voltage and current when the battery charger is
current limited. Facility to disable boost charge shall be provided.
~

Specification for Stationary Batteries and

Chargers

BANYU URIP
PROJECT

IDBU-ED-ESPDS-OOOO28
29-Feb-08
RevC

MPI: COMPANY USE ONLY

Page 11 of 19

-.-.~

During normal operation, the battery shall be floating on-line with the battery charger connected.
The normal steady-state loads shall be supplied by the battery charger.

5.1.2.

Battery-Disconnected Operations

Stationary battery chargers shall be capable of maintaining output voltage within specified
tolerances with the batteries disconnected (except for the output ripple percentage).

Battery chargers shall be capable of supplying rated load with the battery disconnected.

When operating without the battery, the system shall meet all specified performance requirements
except reserve time.

5.1.3.

Additional Features

In additioo to the requirements noted above, the following features shall also be provided with battery
chargers:

DC voltmeter with at least 2 percent accuracy

DC ammeter with at least 2 percent accuracy

Floating and equalizing charge selector switch. A means for adjusting the equalizing and floating
charge voltages and setting the equalizing charge time period

AC input circuit breaker

Battery circuit breaker

DC output circuit breaker

DC ground detection system, including switch, indicating lights and relay for remote alarm

AC power failure alarm, including indicating light and relay for remote alarm

low DC voltage relay for remote alarm

Loss-of-charging-current

Surge suppressors

High DC voltage shutdown

Indicating lights for the following functions (all indicating lights shall be cluster LED type with push to
test feature for testing all lights without interruption of output power):

relay for remote alarm

a)

AC Power On

b)

Low DC Vollage

c)

Low AC Voltage

d)

High DC Voltage

e)

High AC Voltage

f)

DC Grounded - Positive Leg

g)

Float Charge Mode

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

Rev C
MPI: COMPANY USE ONLY

h)

DC Grounded-Negative

i)

Equalize Charge Mode

j)

Low Output Charging Current

5.1.4.

IDBUED-ESPDS-000028
29-Feb-08

Page 12 of 19

Leg

SafelylAlarm Considerations

A reset switch shall be provided to reset all alarms. A common alarm relay shall be provided for a
remote alarm. Relays shall de-energize to actuate alarms. All alarm relays shall be of Form C (1NO/1-NC) type.

When the charger is connected to a completely discharged battery, output current shall not damage
the charger, cause tripping of breakers or blowing of fuses in the input and output circuits. Also, the
charger shall operate into a short circuit cOfldition without blowing the fuse or tripping the breakers
and let the individual, branch-circuit protective device clear the fault.

Battery chargers shall be provided with blocking diodes in the output DC circuit to protect the battery
system from back feeding the charger circuit for internal fault in the charger circuit.

Chargers with a nominal output of 2000 watts and larger shall be three phase input. Chargers with
a nominal output of less than 2000 watts shall be single phase, unless indicated otherwise on the
Project Data Sheets for this Specification.

5.2.

Parallel Operation

1) Battery chargers having similar regulation characteristics, the same capacity and the same nominal
DC output voltage shall be used in parallel operation.
2)

Battery chargers that are operated in parallel shall have control circuitry to enable equal load sharing
to within 10 percent. Each charger shall be capable of independently supplying the entire load.

6.0

DC DISTRIBUTION PANELBOARDS

Multiple loads shall be supplied from a DC distribution panelboard, which shall be located as close as
practical to the battery and charger.
1) The panelboard shall have a two-pole main disconnect device without overcurrent protection.
2)

Each circuit supplied from the panelboard shall be provided with a two-pole circuit protective device
sized for the specific circuit requirements. The device shall be fully selective with other protective
devices in the circuit.

3)

Branch circuit breakers shall be of the bolt-on type, magnetic trip only and rated for the max short
circuit.

7.0

NAMEPLATES

1) Permanent nameplates shall be supplied for each of the following:

a)

Voltmeter

b) Ammeter
c)

Switch

d)

Timer

e)

Rheostat

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

IDBU-ED-ESPDS-OOOO28
29-Feb-OB
RevC

MPI: COMPANY USE ONLY

f}

Page 13 of 19

All other major components

2)

The nameplate shall show the equipment tag number and ratings of the battery bank and associated
battery charger and DC distribution panel as assigned by the project Data Sheets for this
specification and Purchase Order.

3)

Nameplates shall be laminated

background.

4)

The nameplates shall be permanenUy attached wtth non-metailic

nameplates shall not be used unless approved by COMPANY.

8.0

plastic with black characters

(minimum

3 mm high) on white

rivets.

Adhesive

backed

BATTERY MANAGEMENT SYSTEM

The Vendor shall provide (if indicated on the project Data Sheets for this Specification)
management system to ensure the reliability of the DC supply system.

8.1.

a battery

Required Features

The battery management system shall have the following features:

1) Automatic acquisition, trending, alarming and storage of information from each cell in a battery bank
2)

Interactive ability to first identijy and then provide an isolated equalization charge current to any
individual cell that deviates more than the user specified set-point from the cell average wtthin the
same string or bank of batteries

3)

On-line testing of individual cells to determine, measure and record the terminal cell voltage, battery
current and temperature under a variety of conditions

Continuous tracking of the individual dynamic (time versus current) response of each cell to provide
relative charge state and temperature information for trending and alarming

Management Systems

8.2.

The battery management system shall use IBM PC compatible hardware and software and shall be
capable of remote communications and/or access to all functions via modem.
8.2.1 .

Monitored Parameters

Battery parameters monitored shall provide the following:

Individual cell voltage

Total battery voltage

Battery current

Ambient and pilot cell temperature

A relative "impedance index value to indicate the relative charge state and temperature for each
individual cell

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

IDBU-ED-ESPDS-oOOO28
29Feb-08
RevC

MPI: COMPANY USE ONLY

Page 14 of 19

..

All the collected information and data shall be stored in non-volatile memory. Data shall be accessible to
a personal computer through a standard protocol (TCPIIP, Ethernet, serial, modem, etc).
8.2.2.

LCD Display

The following parameters shall be displayed by the system LCD display:

Alarm and system status

Test name identification of cell being lested, measured values (in real time) incJuding tolal battery
and individual cell voltage, cell impedance, ambient and battery cell temperature

Floating logging internal (in hours)

Trend alarm set point (in percent), cell and battery bank, voltage, cell impedance

Remaining backup time during a discharge event

If a parameter is in "alarm condition: the system shall annunciate audibly and visually.

9.0

INSPECTION AND TESTING

In addition to Vendor's standard routine tests, each battery and battery charger assembly shall be tested
in accordance with IEC standards referenced in this Specification.
1) The Vendor's field service engineer shall inspect all equipment installed in the field. The Vendor's
engineer shall inspect equipment and individual components prior to energizing.
2}

3)

The Vendor shall notify COMPANY and Purchaser two weeks prior to when final lests are to be
performed. COMPANY or its representative reserves the right to inspect the equipment andlor
witness the tests at the factory.
a)

Certified test report containing results of all tests on each unit shall be provided. Charge and
discharge characteristics of the batteries, impedance of each battery cell and battery charger
sizing calculations shall also be provided.

b)

Costs for all test stated above shall be included as part of the package.
assembled and forwarded to the COMPANY and Purchaser.

c)

If the tests show that certain requirements are not met, the Vendor shall make necessary
corrections to the equipment at no cost to COMPANY and Purchaser so it will satisfy all
requirements before acceptance is made.

d)

The Vendor shall provide all equipment required for conducting the tests.

All test data shall be

When specified on the Project Data Sheets for this Specification. the Vendor shall perform a capacity
test after the batteries have been installed to demonstrate the rated capacity of the system. Vendor
shall provide all required test equipment including load banks.

IDBUED-ESPDS-OOOO28
29-Feb08
Rave

Specification lor Stationary Batteries and

Chargers

BANYU URIP
PROJECT

MPI: COMPANY USE ONLY

Technical Data Sheet Electrical

Page 150119

Stationary Batteries and Chargers

Metric Units
Document No.:
Facility Name: Banyu Urip

Purchase Order No.:

Location: Cepu, Java, Indonesia

Requisition

Item Name:

Mobil Cepu LId Project No.:

Item No.:

Contractor Project No.:

General

o
o
o
o
o

LQcalion:

-5
-

Ambient

Conditions:

-9

Indoor

Outdoor

eo"osive Agents:
Earthquake

Pressurized Building

Coastal

HVAC Building

Partially Covered
Offi;hore

0<

Ventilated Building

other:

Temperature (.C)

Min:

Relative Humidify (%):

Mtn:

Altitude (m Above Mean Sea level):

Max:

21'e
0%

40'e
gg%

Max:

< 1000 m

Standards
OUl

Usled

OFM

ONEMA

CSA Certified

Stationary

12

Valve-Regulated lead Add

Sizing Cakulations Required

Nickel cadmium

16 Manufaetur~

Model Number:

17 Number of Cetls per Unit";

Number of Units Required";

18 Capacity (Ampere Hours)*: @ hours

19 Nominal VoltiCeW:

other:

System load (kW):

14 Required Backup TIme (Minutes):

Cell Type:

0lEC

Battery

110

13 Nominal System Voltage (V DC):

15

o
o

Seismic Zooe

10
11

No.:

Other:

Capacity load Test Required (by Vendor) Alter lnstallalioo

IMa,umum

IMaximum Roat VoilageJCe4I":

Equalize Voltage/Cell":

20 Maximum Number of Discharge Cydes:

21

Bat1et)' Unit Dimensiorls (mm):

Height:

22

Battery Unit Weight" (kg):

Dry:

23

E~rolyte

IWet:

Specific Gravity:

24 Shipping Method'":

IDepth:

IWidth:

(Fully Charged) Additional Electrolyte Required (%):

Wet

DOry

25 Shipping Weight" (kg):

26

InstructionslRemar1<s:

27
28
29

Disconnect for Remote Battery ReqVired

Conductor Size (mm):

Quantity (per Lug):

IDBU-ED-ESPDS-OOOO28
29-Feb-08
RevC

Specification for Stationary Batteries and

Chargers

BANYU URIP
PROJECT

MPI: COMPANY USE ONLY

:JO Battery Main Lugs;

Conductor Size (mm2):

Design life:

32

Rated Capacity Ambient Temperature "C):

Years"

Min:

Ballery Rack

35

Material:

Number of Steps:

36

Overall Dimensions (mm):

H";ghl:

37

Over.1I Weight (kg):

39

IMax:

Battery Management System Required

34

38

IQuantity (per lug):

INumber of Discharges-

31

33

Page 16 of 19

..

INumber of Tiers:

IDepth:

IWidth:

Drip Pan Required

InslructionsiRemar\(,s:

40
41
Battery C hargef

42
43

Input Voltage (V ACI:

Phase No.:

44

Frequency (Hz):

Amperes (A):

45

Output': A DC @V OC

46

Manufacturer':

47

Endosure IP:

46

Dimensions (mm):

49

Weight' (kg):

50

COnduiUCable

Entry'";

51

Options:

52

InstJ\lctionslRemari<s:

IWire Size (mm2):

Grounded

Ungrounded

Model Numbe<':

Width:

IHeight:

~hop

Battery t:liminator Oper~tion

IDepth:

Bottom

Side

DRear

load Sharing and ~rallelin9

Tropicalization

S3
54

Accessories

55
56
57

Battery Management System

Portable Hydrometer Syringe (No.):

58

Vent-Mounted Hydrometer Syringe (No.):

59

Vent-Mounted Thermometer (No.):

60

C~I lifting Devices (No.):

61

Other:
Indicating Lights

62
63

Type:

64

Sel'\llce Color:

LED Cluster

I 0 Normal Operation

Full Voltage

Fallur.

Transformer

Narm

Resi_

BANYU URIP
PROJECT

Specification for Stationary Batteries and

Chargers

JDBU-ED-ESPDS-oOOO28
29-Feb-08
RevC

MPI: COMPANY USE ONLY

Page 17 of 19

Notes:
. AI inforrmtion w ith an asterisk (.) mJst be furnished by Vendor

IN

hen not provided by M>bil cepu ltd.

Re vis ion Log

Rev

Dale

Aprvl

Description

Rev

Date

Dwg. No.:

Aprvl

Descriptkm

IDBU-ED-ESPDS-OOOO28
29-Feb-08
RevC

Specification for Stationary Balleries and

Chargers

BANYU URIP
PROJECT

MPI: COMPANY USE ONLY

Page 18 of 19

-.

Documentation

Requirements Sheet

Stationary Batteries and Chargers

Document No.:
Facility Name; Banyu Urip

Purchase Order No.:

Location: Capu, Java, Indonesia

Requisition

Item Name:

Mobil Cepu L1d.Project No.:

No.:

Item No.:

Contractor Project No.:

Instructions:
1. Complete and return this form and the dala required with quotation. Indicate time required. in weeks alter receIpt of Purchase Order, to
furnish vendor data and drawings for approval and record.
2. All vendor data must be idenlified with Project. Purchase Order, and Ilem Numbers. Cost of data shall be included in quolaUon
3. In the spaces provided bekM. enter the name, liIle, and telephone number of the person responsible for complying with lhe documentation
requirements.
4. All vendor drawings, lileratwe. installation. operalion. and maintenance instructions shall be originals or firsl gooeratton copies which shall
be of oriQinal Quality.
Name:

Indicate Lengfh of Time to Supply Data

With
Quotation

Title;

For Approval

Quantity
Required

Phone:

Quantlly
Required

Time
Required

FOf Record

Quantity
Required

Data Description

1
2

Manufacturer's Catalog Information and Data Sheets

Assembly and Dimensional Drawings

Installation, Operation. and Mainlenance Manual

Usl 01 Recommend'd Start-Up Spare Paris w/Prices

LIst of Reeommend'd Two-Year Spare Paris wlPrices

Technical Data Sheets (TDS)

Battery Capacity Sizing Calculations

Schematic and Interconnection Diagrams

10

Beclronic documentalion for rlerns Identified above

11

Preperation for Shippment Documentation

12
Notet.:

Revision
Rev
1
2

Date

Ap",1

Description

log
Rev

Dale

Apl'\Il

Description

5
Dwg. No.:

Time
Required

IDBU-ED-ESPDS-OOOO28
29-Feb-Q8
Reve

Specification for Stationary Batteries and

Chargers

BANYU URIP
PROJECT

MPI: COMPANY USE ONLY

InspecUon
Document
facility

and Testing

Requirements

No.:
Purchase

Name:

Location:
Item

Page 19 of 19

Order

Requisition

No.:

No.:

Mobil Cepu ltd.Project

Name:

Contractor

Item No.:

Minimum

Project

No.:

No.:

Testing Required

Vendor

Supplied

Inspection

and Testing

Mobil C8pU ltd_ Witnessed

INSPECTION
1

Documentation

Tesl Procedures

Test Reports

Test Certificates

Componenls

MaterIal Verllicallon

Visual and Ulmen51onallnspection

F "tlricaBon

Results

ADDITIONAL

of Inspoction

or Teal

COMMENTS

and Paris Inspection

and AS5l!'m bly Inspection

7eSoling

10

Roullne ~aclory Tests

11

IF.e

12

On-Site Balle'1 Capacity

13

H.:arMomcs

14

Flnallnspectior)

"

Nameplale

16

Tagging

11

Preparalion lor Shipmenl

Accessories

Set 01 Ur3wlngs Shipped wilh Unit

"

Review

,.

Documented

or TESTING

In

l3attery

Eliminollor Mo"e

20

OelaU.d

Notes:

'-

Inspection

and r.sting

Mobil Cepu lid

2. Mobil Ccpu lid.

Requirements:

denotes NobilCepu

SE.E SPECIIICATION

Ltd. or ilS deslgnaled

al its option and with priornolification.

rop,enntative.

shal be permillietl froe access 10 the V.Oldor's 'acllilies during all phases of Ihe

work '0' performing

isual insp~clions and lor routine checking ot documCIllalion and work progress.

Revision log

Re.
1
2
3

I'hte

Apr .
1

Descriplion

R"

Uate

4
5
Dwg. No.:

Aprvl

09scrlpll01'l