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Session 4: Material Requirements Planning Wrap-Up and Homework Vocabulary Check Match the vocabulary words to the correct definition. L D_ The raw material, part, or subassembly that goes into a higher level assembly, |, compound, or other item 2 \__ The function of determining what material is needed and when, and maintaining proper due dates for required materials 3. GL. Atechnique used in MRP where a planned order receipt in one time period will require the release of that order in an earlier time period based on the lead time for the item: A set of techniques that uses BOM dat requirements for materials inventory data, and the MPS to calculate ‘The item produced from one or more components ‘An artificial grouping of items or events in BOM format used to facilitate master scheduling and material planning. *~ & £ 7. X& Open order that has an assigned due date, _Ht Using the BOM to calculate component quantities bh ‘The total of independent and dependent demand for a component before the netting of on-hand inventory and scheduled recespts 10. In MRP and MPS, the capability to identify for a given item the sources of its gross requirements or allocations. 11. In MRP, are derived as a result of applying gross requirements and allocations against inventory on hand, scheduled receipts, and safety stock, 12, The quantity planned to be received at a future date as a result of a planned order release. Word bank: 4a MRP ~ g. lead-time offset gb. gross requirement 2-1 priority planning ‘5 =<. parent B-h. exploding ‘\ -d. component \{ + i. net requirements planning BOM =i scheduled receipt pegging \2—1 planned order receipt 4 ©2045 AICS a6t Participant Workbook Version 4.3, ‘Session 4: Material Requirements Planning Performance Check Select the best answer to each of the following questions. 4, Inthe diagram below, which Is the independent demand item? Pee eee i 2 3 4 1X boi a 2 da 3 Which of the following is an objective of MRP? MG OwIETves a. Keep the factory busy. LDeTEe Mw MATERIALS REQUIRE Keep priorities current. 2s Keer Pecenies CUReOVT . Determine the forecast. 4-s 4d. Minimize inventory investment. 3, Whatis the name ofthe set of priority planning techniques for planning component items below the end-item level? a. master scheduling 5) MRP cp nwswee Uncen MRETE SHERING EXPL c, capacity planning aici 4. production control 4, Which of the following sa major input to an MRP system? PraboR Weers TO HAT a. the production plan oles [nmeme rR, PROoUTIC Benem) b. the capacity plan TERUG srevcuee Fite q ~yeeey eeccee Fe c. shop floor activity planning and control Te aaree, Re @ the mrs a 5, What is the name of the document that shows the component paris and the wrimtber of parts needed to make one of an assembly or subassembly? a. route sheet b. material requirements plan -@& BOM d,_ material requisition S201 APICS wT Parlisipant Workbook Version 4.3 y fe ) y , ' ’ i ’ ’ i é ’ 5 5 a , , 5 , j i 5 i , ‘ 5 5 , ’ ’ i » y i , , é > a , * a o ‘Session 4: Material Requirements Planning 6 Which of the following statements is true? a. The same part number can be used to identify similar products. ® Apart has one and only one part number,

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