rrr rrr rr rr eww ce eee TEESE ESET U TUE EERE TUTTI II Session 4: Material Requirements Planning Wrap-Up and Homework Vocabulary Check Match the vocabulary words to the correct definition, 1.“ D_ The raw matertal, part or: ‘Subassembly that goes into a higher level assembly, ~ compound, or other item 2. |The function of determining what material is needed and when, and maintaining proper due dates for required materials 3. G_ technique used in MRP where a planned order ‘receipt in one time period will require the release of that order in an earlier time Period based on the lead time for the item 4, AL Asset of techniques that uses BOM data, inventory data, and the MPS to calculate requirements for materials C_ The item produced from one or more components E An artificial grouping of items or events in BOM format used to facilitate master scheduling and material planning. 1 X& Open order that has an assigned due date. 8. 4 Using the BOM to calculate component quantities 9. >The total of independent and dependent demand for a component before the netting of on-hand inventory and scheduled receipts 10, in MRP and MPS, the capability to entity for a given item the sources of ts 2 Oss requirements or allocations. a. Sonep, are derived as a result of applying gross requirements and allocations against inventory on hand, scheduled receipts, and safety stock. 12, L._ ‘The quantity planned to be received ata future date as a result ofa planned order release, Word bank: 4 ~a MRP - lead-time offset g -b. gross requirement i. priority planning S -c. parent exploding oa ‘4 ~d. component @~-® planning BOM jo-£ pegging 08S APTOS Y |. net requirements, scheduled receipt planned order receipt Blan 1 Kvetm 1 5 wet Parlicipant Workbook Version 4.3Basics of Supply Chain Management Problem 4.7 ea 289 gece aay Poics Problem 4.7 (cont.) APICES Participant Workbook Version 4.3 462 © 2015 APICSSession 4: Material Requirements Planning Optional Problems, Class Problem 4.7: B cy D(1) Tee f EW) F(t) E@ 6) Explode, offset, and calculate the gross and net requirements given the product tree above. All lead times are one week and the component quantities per parent are shown in parentheses, The lot-size policy is as required, The MPS calls for completion of 100 Bs in week 5. There isa scheduled receipt of 100 Cs in week 3. There are 200 Gs on hand. See the next page for the table. S20i5 APIS 468 Panicipant Workbook Version 4.3(a Bn 7 ‘Gross requremente ‘Scheduled receipts Projected avaiable Net requirements Planned order rec Pranned order elaase Gross requremen's ‘Schedued receils Projected availabe. et requremeris. Planned order rai Plans release: “Grose requirements ‘Scheduled reosins Projected avaiable el requirments Piannad order recel Planned order release oss roqurements Schieduled rece Projected avaiable let requirements Planned order receipt Planned order felease oes fequramente ‘Scheduled reoeils Projected avaible Ret equrements Pianned order ress Pianned order cleats: ‘Grass requroments Scheduled rece) Projected avaible Net requirements Planned order recat Session 4: Material Requirements Planning 2015 APIS Participant Workbook Version 4.3fe ‘Session 4: Material Requirements Planning ] Performance Check AJ Select the best answer to each of the following questions. 1, Inthe diagram below, which is the independent demand item? x Ipc eect 1 | 2 | 3 4 | x bt 2 a3 2, Which of the following is an objective of MRP? Mee ow ECTVES a. Keep the factory busy. HL DETERMINE MATERIALS REQUiREHE” @® Keep priorities current. 2+ Keer Pelcemies cugeeeT €. Determine the forecast. ans 4. Minimize inventory investment. 3. What is the name of the set of priority planning techniques for planning ‘component items below the end-item level? a. master scheduling ® pp DAN SWER UnreR MASTER SCHEMING EXPL. . capacity planning ane 4. production control 4, Which of the following is a major input to an MRP system? a the production plan o eee Tnnaten. PPooucion “Seaer) b._ the capacity plan Powe stevaueE FILE ©. shop floor activity planning and control Are ac teetieton ied @ the mps aan 5. What is the name of the document that shows the component parts and the number of parts needed to make one of an assembly or subassembly? a route sheet b. material requirements plan .@® BoM 4. material requisition © DOIG APS 487 Paricipant Workbook Version 4.3POO E Ce we www er we rw ew wwwwww ewer wewowerr www ewer oes: Session 4: Material Requirements Pianning 6. Which of the following statements is true? a. The same part number can be used to identify similar products. © Apart has one and only one part number. The same part on different BOMs will have a different number. 4." An item can be either a parent or a component, but not both, 7. Which of the following statements is accurate? ————— D © Item A is the parent of item B. Item Cis the parent of item A. c. Item Aisa parent of item D, @ items D and E are components of A, 8 Whatis the term for the ability to relate the demand for an item shown on an MRP record back to the parent causing the demand? a. where-used b. relating +c pegging item planning ©2015 APCS 465 Participant Workbook Version 4.3ewer ere ee ~~ ee ee He eH ee eH ee ewe ewww ewww wee ewe ee eee Session 4: Material Requirements Planning. 9. The lead time for each item is ofe week, If an order for 50 of A is to be delivered in week §, in what week will there be a planned order release for item B? tee Do java [e |er- awe as b4 4-bs «3. 2 10. ee ‘Statement is correct? @ Planned order receipts show when the order is needed. b. When an order is released, it becomes a planned order. c Scheduled receipts show when goods were put into inventory. @ Gross requirements come from the planned order receipt of the parent. D> eam viciovay (26) eawen cence TPARNERD SRPERS AT One Lever wick Be ExAenen ATO GRess Reauizemour FoR COMMOMERRE AT THE WERT LEVER ©2015 APIS aE Participant Workbook Version 4.3