Design of Raw (or Clear) Water Main

Guidance Note: the data in yellow cell to be suitably filled

From:
1) Water requirement :
Year
A. Initial
2011
B. Intermediate
2026
C. Ultimate
2041
2) Pumping main
LENGTH
3) Static head for pump
ST.HEAD
4) Design period
YEAR
5) Combined eff. of pump set
EFF. %
6) Cost of pumping unit
Rs./KW
7) Interest rate
INTEREST
8) Life of electric motor & pump set
P.Yrs
9) Energy charges per kWh
P/KWH
10) Pumping hours for discharge at the end of 15 years
hours
CALCULATIONS:
1) Discharge at Start OF PERIOD
2) Discharge at the end of 15 yrs
3) Average Flow
4) Average Discharge
5) Avg.pumping hours during the period
6) KW required at combined efficiency of pumping set
7) annual charges for energy Rs.
Modified Hazen William's Formula
V=
h=

Peak Discharge
62.02 mld
83.85 mld
105.00 mld
19000 M
11.00 M
30 yr.
75 %
25000 Rs
10.00 %
15 yr.
475 paise
23 hrs
1st 15 years
62.02 mld
83.85 mld
881 lps
72.94 mld
20.01 hrs
12.02 * H1
417035 * KW1

Yamuna River
Pipe Dia in mm
250
300
350
400
450
500
600
700
800
900
1000
1100
2nd 15 years
83.85
105.00
1140
94.43
20.68
15.56
558198

143.534CR r0.6575 S0.5525

[L(Q/CR)1.81 ]/[994.62D4.81]

To:
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
mld
mld
lps
mld
hrs
* H2
* KW2

Panipat

WTP
Class

Material

HWC
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7

140
140
140
140
140
140
140
140
140
140
140
140

Rate Rs/m
2005
2543
3197
3833
4547
5325
7015
9622
12550
15314
18354
21600

Friction Head Loss (First 15 years)

Dia. in mm
L
Q
CR
Q/CR
250mm
1000
0.881
1.000
300mm
1000
0.881
1.000
350mm
1000
0.881
1.000
400mm
1000
0.881
1.000
450mm
1000
0.881
1.000
500mm
1000
0.881
1.000
600mm
1000
0.881
1.000
700mm
1000
0.881
1.000
800mm
1000
0.881
1.000
900mm
1000
0.881
1.000
1000mm
1000
0.881
1.000
1100 mm
1000
0.881
1.000
Velocity
Dia. in mm
143.534 CR
r=A/P=D/4 r0.6575
250
143.534
1.000
0.063
300
143.534
1.000
0.075
350
143.534
1.000
0.088
400
143.534
1.000
0.100
450
143.534
1.000
0.113
500
143.534
1.000
0.125
600
143.534
1.000
0.150
700
143.534
1.000
0.175
800
143.534
1.000
0.200
900
143.534
1.000
0.225
1000
143.534
1.000
0.250
1100
143.534
1.000
0.275
Friction Head Loss (Second 15 years)
Dia. in mm
L
Q
CR
Q/CR
250mm
1,000.000
1.140
1.000
300mm
1,000.000
1.140
1.000
350mm
1,000.000
1.140
1.000
400mm
1,000.000
1.140
1.000
450mm
1,000.000
1.140
1.000
500mm
1,000.000
1.140
1.000
600mm
1,000.000
1.140
1.000

0.881
0.881
0.881
0.881
0.881
0.881
0.881
0.881
0.881
0.881
0.881
0.881

(Q/CR)1.81
0.795
0.795
0.795
0.795
0.795
0.795
0.795
0.795
0.795
0.795
0.795
0.795
S

994.62 D
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620

0.250
0.300
0.350
0.400
0.450
0.500
0.600
0.700
0.800
0.900
1.000
1.100

D4.81

0.162
0.182
0.202
0.220
0.238
0.255
0.287
0.318
0.347
0.375
0.402
0.428

0.629
0.262
0.125
0.066
0.037
0.022
0.009
0.004
0.002
0.001
0.001
0.001

S0.5525
V
0.774
0.477
0.316
0.222
0.162
0.123
0.076
0.050
0.035
0.026
0.019
0.015

17.945
12.461
9.155
7.010
5.538
4.486
3.115
2.289
1.752
1.385
1.121
0.927

1.140
1.140
1.140
1.140
1.140
1.140
1.140

(Q/CR)1.81
1.268
1.268
1.268
1.268
1.268
1.268
1.268

994.62 D
994.620
994.620
994.620
994.620
994.620
994.620
994.620

0.250
0.300
0.350
0.400
0.450
0.500
0.600

0.001
0.003
0.006
0.012
0.021
0.036
0.086
0.180
0.342
0.602
1.000
1.582

h( First 15 yrs)
628.826
261.619
124.639
65.571
37.211
22.417
9.326
4.443
2.338
1.327
0.799
0.505

0.001
0.003
0.006
0.012
0.021
0.036
0.086

h( Second 15 yrs)
1,003.515
417.505
198.906
104.642
59.383
35.774
14.884

D4.81

700mm

1,000.000

1.140

1.000

1.140

1.268

994.620

0.700

0.180

7.091

800mm
900mm
1000mm
1100 mm
Velocity
Dia. in mm
250
300
350
400
450
500
600
700
800
900
1000
1100

1,000.000
1,000.000
1,000.000
1,000.000

1.140
1.140
1.140
1.140

143.534 CR
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534

TABLE 1 -

VELOCITY AND

S No

Pipe Size in
mm

1
2
3
4
5
6
7

250
300
350
400
450
500
600

1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000

1.000
1.000
1.000
1.000

1.140
1.140
1.140
1.140

r=A/P=D/4 r0.6575
S
0.063
0.162
0.075
0.182
0.088
0.202
0.100
0.220
0.113
0.238
0.125
0.255
0.150
0.287
0.175
0.318
0.200
0.347
0.225
0.375
0.250
0.402
0.275
0.428

HEADLOSSES

FOR

1003.52
417.51
198.91
104.64
59.38
35.77
14.88

1.004
0.418
0.199
0.105
0.059
0.036
0.015
0.007
0.004
0.002
0.001
0.001

994.620
994.620
994.620
994.620
S0.5525
V
1.002
0.617
0.410
0.287
0.210
0.159
0.098
0.065
0.046
0.033
0.025
0.020

0.800
0.900
1.000
1.100

0.342
0.602
1.000
1.582

3.730
2.117
1.275
0.806

23.232
16.133
11.853
9.075
7.170
5.808
4.033
2.963
2.269
1.793
1.452
1.200

DIFFERENT PIPE SIZES

friction head
loss per 1000
Velocity in
m
m/sec
1st stage flow 2nd stage flow1st stage flow
628.83
261.62
124.64
65.57
37.21
22.42
9.33

1.268
1.268
1.268
1.268

17.94
12.46
9.16
7.01
5.54
4.49
3.12

Velocity in
Friction head other losses at
m/sec
loss
10%
2nd stage flo 1st stage flow
23.23
16.13
11.85
9.07
7.17
5.81
4.03

11947.70
4970.76
2368.15
1245.85
707.01
425.92
177.20

1194.77
497.08
236.81
124.59
70.70
42.59
17.72

total losses
other
total losses
(H1) including Friction head loss losses at (H2) including
static head
in total pipe length 10%
static head
11
19000.00
11
2nd stage flow
13142.47
19066.79 1906.68
20973.47
5467.83
7932.60
793.26
8725.86
2604.96
3779.22
377.92
4157.14
1370.44
1988.20
198.82
2187.02
777.71
1128.28
112.83
1241.11
468.51
679.71
67.97
747.68
194.92
282.79
28.28
311.07

8
9
10
11
12

700
800
900
1000
1100

4.44
2.34
1.33
0.80
0.51

7.09
3.73
2.12
1.28
0.81

2.29
1.75
1.38
1.12
0.93

2.96
2.27
1.79
1.45
1.20

84.42
44.41
25.20
15.18
9.60

8.44
4.44
2.52
1.52
0.96

92.86
48.85
27.72
16.70
10.56

TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST
1st stage flow in MLD
72.94
2nd stage flow in MLD
S No

Pipe Dia in
mm

1
2
3
4
5
6
7
8
9
10
11
12

250
300
350
400
450
500
600
700
800
900
1000
1100

class of Pipe H1 total head

in meters

K7
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7

13142.47
5467.83
2604.96
1370.44
777.71
468.51
194.92
92.86
48.85
27.72
16.70
10.56

KW reqd plus pump cost at

50% stand by Rs per Kw

236862
98545
46948
24699
14016
8444
3513
1674
880
500
301
190

5921555
2463621
1173708
617474
350409
211097
87825
41841
22012
12492
7525
4758

134.72
70.88
40.22
24.23
15.32

13.47
7.09
4.02
2.42
1.53

148.20
77.96
44.24
26.65
16.85

94.43

H2 total head in
Kw required Pump cost at Rs per cost of
total cost of
meters
plus 50% stand KW
pipe per pipe in
by
meter
thousand Rs
25000
19000
20973.47
489373
12234327
2005
38095
8725.86
203600
5090006
2543
48317
4157.14
96998
2424958
3197
60743
2187.02
51030
1275742
3833
60743
1241.11
28959
723968
4547
86393
747.68
17446
436140
5325
101175
311.07
7258
181453
7015
133285
148.20
3458
86447
9622
182818
77.96
1819
45479
12550
238450
44.24
1032
25809
15314
290966
26.65
622
15548
18354
348726
16.85
393
9830
21600
410400

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES
1st stage flow
72.94 mld
2nd stage flow
94.43 mld
S No

Cost of pump Annual

set
Energy
Charges

1
2
3
4
5
6
7
8
9
10
11
12

capitalized
energy cost

Pump
Cost of pump Annual Energy capitalized
cost+capitalize set
Charges
energy cost
d energy cost

Pump
Present cost of
cost+capitalize pump and
d energy cost capitalized cost of
2nd stage

Pipe Dia

Grand total cost

first and second
stage

Thousand Rs Thousand Rs Thousand Rs Thousand Rs Thousand Rs Thousand Rs Thousand Rs

Thousand Rs Thousand Rs
mm
Thousand Rs
5,921,555
5,480,865 41,687,458
47,609,013 12,234,327
11,707,339
89,046,021
101,280,349
24,247,151
250
71,894,259
2,463,621
2,280,275 17,343,775
19,807,396
5,090,006
4,870,756
37,046,973
42,136,979
10,087,857
300
29,943,570
1,173,708
1,086,359
8,262,844
9,436,552
2,424,958
2,320,504
17,649,754
20,074,713
4,806,012
350
14,303,307
617,474
571,521
4,346,987
4,964,461
1,275,742
1,220,790
9,285,331
10,561,074
2,528,387
400
7,553,591
350,409
324,331
2,466,861
2,817,270
723,968
692,783
5,269,310
5,993,278
1,434,828
450
4,338,491
211,097
195,387
1,486,111
1,697,207
436,140
417,353
3,174,390
3,610,530
864,383
500
2,662,766
87,825
81,289
618,286
706,111
181,453
173,637
1,320,683
1,502,136
359,621
600
1,199,017
41,841
38,727
294,561
336,402
86,447
82,723
629,194
715,641
171,329
700
690,549
22,012
20,374
154,965
176,977
45,479
43,520
331,012
376,490
90,134
800
505,562
12,492
11,562
87,941
100,432
25,809
24,697
187,845
213,654
51,150
900
442,548
7,525
6,965
52,978
60,504
15,548
14,878
113,163
128,711
30,814
1,000
440,044
4,758
4,404
33,496
38,254
9,830
9,407
71,550
81,380
19,483
1,100
468,137
Minimum Capitalized cost Rs
440,044
thousands
Optimum pipe size corresponds to minimum capitalized cost