BM Products Catalogue Industrial Construction en Paneles Sanduche

Produc tS Catalogue
Industrial construc tion
Table of Contents
About the Company
Faade facing cassettes
Wall panels
BALEXTHERM-MW-W-ST, mineral wool core wall sandwich panels with exposed fastening
BALEXTHERM-MW-W-PLUS, mineral wool core wall sandwich panels with concealed fastening
BALEXTHERM-MW-R, mineral wool core roof sandwich panels
11
BALEXTHERM-PU-W-ST, polyurethane core wall sandwich panels with exposed fastening
13
BALEXTHERM-PU-W-PLUS, polyurethane core wall sandwich panels with concealed fastening
15
BALEXTHERM-PU-R, polyurethane core roof sandwich panels
17
BALEXTHERM-PU-F, polyurethane core cold storage sandwich panels
19
PWS, expanded polystyrene core wall sandwich panels
21
PWD, expanded polystyrene core roof sandwich panels
23
BALEXTHERM-SOFT, polyurethane core insulating panels
25
Wall and roof trapezoidal screening sheets
26
Structural trapezoidal sheets
29
Wall cassettes
30
Modular ZET hall
31
Cold bent sections
34
Flat sheet
36
Non-standard metal flashings
37
WIJO coated steel gutters
38
PROTEKTOR galvanized steel gutters
40
ASPIRA vapour-permeable membranes
41
Ventilation system
42
Strips and seals
43
Rooflights
44
Roofing accessories
45
Colouring
46
Balex Metal offer for residential constructions
47
About the Company
Balex Metal has been one of the leading firms on the Polish
market for many years.
We aim at providing the most optional residential, industrial
and agricultural building solutions in Poland as well as abroad.
Our consulting and sales services are provided through our
own network of regional branches, distributors and a team of
professional sales advisors. The Customer and the Customers
needs are top priority or Balex Metal. This is achieved owing to
Quality Management present at each production stage.
Technologically advanced production process is carried in five
plants. Parameters of raw materials delivered by international
enterprises are acknowledged by approvals and certificates.
Our strong points are perfect raw materials, highly specialized
and experienced personnel, professional management and
appropriate relationships with our customers.
It is worth to build with Balex Metal!

FEATURES
APPLICATION
modern and elegant
representative faades of office buildings
wide range of architectural possibilities
representative faades of public buildings
in a faade they can be joined with glass, wood, concrete or
representative faades of commercial buildings
aluminium
simple assembly
durability and strength
reliable structure
TECHNICAL PARAMETERS
Name
Steel grade
S250GD - S350GD
Thickness [mm]
1,15; 1,20; 1,25
Coatings
SP polyester min 25 m, powder coated, matt pearl SP polyester,

PVC(F) foodsafe, PVDF, galvanized, alu-zinc + easyfilm
Corrosion resistance
up to RC 5 acc. to PN-EN 10169-2
UV radiation resistance
up to RUV4 acc. to PN-EN 10169-2
CASSETTE CONSTRUCTION
DIAGRAM
DIMENSIONS OF FAADE Facing CASSETTES

Standard covering width A [mm]
300 - 3 500
Standard covering height B [mm]
225, 350, 600
Adjustable covering height B [mm]*
225 - 600
Standard face height C [mm]
205, 330, 580
Standard depth D [mm]
30
Spacing of assembly holes E [mm]
200 - 1 000
B
D
corner cassette
construction diagram
DIMENSIONS OF CORNER CASSET TES

Side covering width A1 [mm]
300 - 2 300
Side covering width A2 [mm]
300 - 1 500
Standard covering heights B [mm]
225, 350 , 600
Adjustable covering height B [mm]*
225 - 600
Standard face height C [mm]
205, 330, 580
Standard depth D [mm]
30
Spacing of assembly holes E [mm]
50 - 1 000
Distance of assembly hole from the edge of a building E1 [mm]
max. 250
Opening angle
90 - 180
* Covering height is a sum of the cassette face height and the gap between consecutive elements.
E
E1
B
C
A1
A2
Steel frame for faade cassettes

Due to the wind load acting on a faade and the weight of the structure, the Balex Metal company has prepared a special steel frame for
assembling the faade cassettes. A special bracket developed by the
Balex Metal company is a unique feature of the frame, allowing for much
quicker and more convenient assembly. This invention is registered in
the Patent Office and in the EU Office of Harmonisation in the Internal
Market under the name Assembly system for metal faades. The frame
can be applied to any type of wall, and to virtually any metal faade.
FRAME FOR FAADE Facing CASSET TES
bracket in a supporting section
1. Screening metal sheet

2. Load bearing section
3. Supporting section
3a. A bracket in the supporting section
4. Stiffening section - right side assembly*
* left side assembly - mounted with a supporting section
on a common anchor
Construction diagram
for the faade cassette frame
Frame specifications
Material
galvanized steel sheet
Steel grade
S350GD
Thickness [mm]
1,50
Length of load-bearing sections [m]
max 4
Max thickness of insulation layer [mm]
180
Spacing of supporting sections
max 1.20 m vertically
Spacing of bracket holes in load-bearing sections [m]
0,30
Spacing of stiffening sections
max 2.40 m vertically
Spacing of load-bearing sections for a typical surface [m]
0,80
Spacing of load-bearing sections in edge zones [m]
0,60
WALL PANELS
FEATURES
APPLICATION
simple assembly
industrial facilities
wide range of architectural possibilities
commercial and service facilities
(they can be assembled horizontally, vertically or diagonally)
sport facilities
they can be mixed with glass, wood, concrete or aluminium
individual elements can be replaced
Name
Wall panel PS 205
Steel grade
S250GD - S280GD
Length
on Customers order
Max length [mm]
6000
Effective width S [mm]
205 (width adjustable from 200 to 350 mm depending on metal sheet thickness)
Face width A [mm]
194
Gap width B [mm]
1 - 10 (1)
Metal sheet thickness [mm]
0,50; 0,60; 0,70
Coatings
SP polyester, matt pearl SP polyester, matt HDP polyester, PVDF, galvanized, alu-zinc + easyfilm
Colouring
wide range of Balex Metal colours page 46
PS 205 wall panel
SECTIONAL VIEW OF THE WALL PANEL

A
24
455
S - standard effective width 205 mm
Mineral wool core wall sandwich panels

with exposed fastening
BALEXTHERM-MW-W-ST
FEATURES
APPLICATION
high fire tightness - unique, both-sided shape of the panel-
exterior walls
and-lock joint
partition walls
high fire resistance - can be used as fire divisions
interior flooring covering
high thermal insulating power - well fitted joint
structure insulation
easy assembly - profiling of the lock and conical sloping of the
commercial and industrial facilities of elevated
internal joint surface matches the BALEXTHERM-W-ST panels
fire-resistance requirements
with various core materials
logistic facilities
high strength - mineral wool core specially prefabricated
office facilities
in-line
agricultural facilities
high durability of anti-corrosion coatings - appropriate
fruit and vegetable stores
technology for profiling the shape of metal facing
sport halls
aesthetic faade appearance - wide range of profiles and

colours of external facing
Name
Mineral wool core wall sandwich panels with exposed fastening (BALEXTHERM-MW-W-ST)
Core
hard mineral wool (nominal apparent density 110 kg/m3)
Facing thickness [mm]
0,50 0,70
Steel grade
S250GD
Coatings
SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized,
alu-zinc + easyfilm
Colouring
Effective width [mm]
1 100
Total width [mm]
1 120
Dugo pyty [mm]
2 500 18 000
Core thickness [mm]
80
100
120
130
140
150
160
180
200
230
Panel weight [kg/m2]
17,79
19,80
21,90
23,00
24,00
25,01
26,10
28,20
30,30
33,50
Thermal transmittance UC [W/m2K]
0,47
0,38
0,32
0,30*
0,28
0,26
0,24
0,22
0,19
0,17
Fire resistance
NRO**
Reaction to fire
A2-s2.d0
Not spreading fire NRO, El 60
Not spreading fire NRO, EI 240
* The BALEXTHERM-MW-W-ST panel with 130 mm thick core meets the minimal requirements related to the heat
transfer coefficient for walls specified in the Ordinance of the Minister of Infrastructure
** Not spreading fire NRO
T YPES OF facing PROFILES
Lined
Microprofiled
Grooving
Flat
AVAILABLE T YPES OF facing PROFILES

External facing
Internal facing
G*
G*
* only with 0,60 mm thick facing
Sectional view of the BALEXTHERM-MW-W-ST panel
80230
Modular width 1100
DETAILS OF THE BALEXTHERM-MW-W-ST PANELS JOINT

1.
fasteners
2. both-sided shape of the panel-and-lock joint

3.
conical sloping of the internal joint surface
4. joint of panels
5. mineral wool core
6. profiled external and internal facing
Mineral wool core wall sandwich panels

with CONCEALED fastening
BALEXTHERM-MW-W-PLUS
FEATURES
APPLICATION
high fire resistance - can be used as fire divisions
exterior walls
partition walls
and-lock joint
easy assembly - sloping of the internal joint surface, longwise
groove facilitates positioning of fasteners
commercial and industrial facilities of elevated fire resistance
requirements
compatible system - panels matching the BALEXTHERM-WPLUS panels with various core materials
high strength - specially prefabricated mineral wool core
office facilities
aesthetic faade appearance - concealed structural joint, wide
sport halls
logistic facilities
range of profiles and colours of external facing
environment friendly - hard mineral wool is not hazardous

tothe natural environment
Name
Mineral wool core wall sandwich panels with concealed fastening (BALEXTHERM-MW-W-PLUS)
Core
0,50 0,70
Steel grade
S250GD
Coatings
alu-zinc + easyfilm
Colouring
1 050
Total width [mm]
1 100
Panel length [mm]
2 500 - 18 000
Core thickness [mm]
80
100
120
130
140
150
160
180
200
17,79
19,80
21,90
23,00
24,00
25,01
26,10
28,20
30,30
0,48
0,38
0,32
0,30*
0,28
0,26
0,24
0,22
0,20
Fire resistance
NRO**
Reaction to fire
A2-s2.d0
NRO,
EI 30***
EI 60, Not spreading fire NRO
The BALEXTHERM-MW-W-PLUS panel with 130 mm thick core meets the minimal requirements related to the
heat transfer coefficient for walls specified in the Ordinance of the Minister of Infrastructure
** Not spreading fire NRO
*** EI 30, Not spreading fire NRO
Lined
Microprofiled
Grooving
Flat
AVAILABLE T YPES OF Facing PROFILES

External facing
Internal facing
G*
G*
SECTIONAL VIEW OF THE BALEXTHERM-MW-W-PLUS PANEL
80200
Modular width 1050
DETAILS OF THE BALEXTHERM-MW-W-PLUS PANELS JOINT

1.
steel pad in the panel lock
2. concealed structural joint

4. joint of panels
5. conical sloping of the internal joint surface
6. longwise groove facilitates positioning of fasteners
10
Mineral wool core roof sandwich panels

BALEXTHERM-MW-R
FEATURES
APPLICATION
roof coverings
and-lock joint
commercial and industrial facilities of elevated fire resistance
high thermal insulating power - tight joint
easy assembly - clamp profiling of the lock and conical sloping
logistic facilities
of the internal joint surface matches panels with other core
office facilities
materials
requirements
compatible system - panels matching the BALEXTHERM-R

panels with various core materials
high strength - mineral wool core specially prefabricated

in-line

high load-bearing capacity - trapezoidal profiling of the

external facing
good drainage of rainwater
panels of differing core thicknesses can be joined together
Name
Mineral wool core roof sandwich panels (BALEXTHERM-MW-R)
Core
0,50 0,70
Steel grade
S250GD
Coatings
SP polyester, matt pearl SP polyester, matt HDP polyester, PVC(F) foodsafe, PVDF, galvanized, alu-zinc +
easyfilm
Colouring
1 000
Total width [mm]
1 100
Panel length [mm]
2 500 18 000
Core thickness [mm]
100
120
150
160
20,30
22,40
25,60
26,60
Thermal transmittance
UC [W/m2K]
0,38
0,32
0,26
0,24
Fire resistance
NRO*
REI 90, Not spreading fire NRO
Reaction to fire
BROOF (T 1)
Minimal roof slope:
> 7% - for panels joined longwise or with rooflights

> 5% - for continuous panels and without rooflights
* Not spreading fire NRO
11
Lined
Flat
Trapezoidal

T
External facing
Internal facing
G*
SECTIONAL VIEW OF THE BALEXTHERM-MW-R PANEL
100160
45
Modular width 1000
DETAILS OF THE BALEXTHERM-MW-R PANELS JOINT
1.
fasteners

4. trapezoidal profiling of the external facing
12
Polyurethane core wall sandwich panels

with exposed fastening
Balextherm-PU-W-ST
FEATURES
APPLICATION
high thermal insulating power - rigid polyurethane foam core
lightweight casing for walls
and a seal inserted during production
exterior and partition walls
and-lock joint
industrial and commercial facilities
internal joint surface matches panels with other core materials
compatible system - panels matching the BALEXTHERM-W-ST
logistic facilities
sport halls
aesthetic faade appearance - wide range of profiles of

external facing
Name
Polyurethane core wall sandwich panels with exposed fastening (BALEXTHERM-PU-W-ST)
Core
PUR or PIR rigid polyurethane foam core / density: 40(+/3) kg/m3
0.40 0.70
Material
S250GD - S280GD, stainless steel (1.4301)
Coatings
alu-zinc + easyfilm
Colouring
1100
Total width [mm]
1120
Panel length [mm]
2500 18000
Core thickness [mm]
40
50
60
80
100
Weight [kg/m2]
10,26
10,58
11,08
11,79
12,60
UC [W/m2K]
0,55
0,44
0,37
0,28
0,22
Fire resistance
Not spreading fire NRO
Reaction to fire
B-s3, d0 (PUR)
B-s2, d0 (PIR)
E 60, Not spreading fire NRO
13
T YPES OF Facing PROFILES
Lined
Microprofiled
Flat

External facing
Internal facing
G
G
SECTIONAL VIEW OF THE BALEXTHERM-PU-W-ST PANEL
40100
Modular width 1100
DETAILS OF THE BALEXTHERM-PU-W-ST PANELS JOINT

1.
fasteners

3. conical sloping of the internal joint panel surface
4. continuous polyurethane seal with aluminium foil
5. rigid polyurethane foam core
14
Polyurethane core wall sandwich panels

with concealed fastening
Balextherm-PU-W-Plus
FEATURES
APPLICATION
lightweight casing for walls
aesthetic faade appearance - concealed structural joint, wide
range of profiles of external facing
and-lock joint
easy assembly - profiling of the lock, longwise groove and
logistic facilities
conical sloping of the internal joint surface matches panels
with other core materials
sport halls
compatible system - panels matching the BALEXTHERM-WPLUS panels with various core materials

Name
Polyurethane core wall sandwich panels with concealed fastening (BALEXTHERM-PU-W-PLUS)
Core
0.40 0.70
Material
S250GD - S280GD; stainless steel (1.4301) (external facing)
Coatings
alu-zinc + easyfilm
Colouring
Panel length [mm]
2500 18000
1000
1050
Total width [mm]
1050
1100
Core thickness [mm])
60
80
100
60
80
100
Weight [kg/m2]
11,41
12,11
12,87
11,38
12,11
12,91
UC [W/m2K]
0,38
0,28
0,23
0,38
0,28
0,23
Fire resistance
Reaction to fire
B-s3, d0 (PUR)
B-s2, d0 (PIR)
15
Lined
Softline
Microprofiled
Grooving
Flat

Module 1050
S
External facing
Internal facing
Module 1000
G
SECTIONAL VIEW OF THE BALEXTHERM-PU-W-PLUS PANEL
40100
Modular width 1050 or 1000
DETAILS OF THE BALEXTHERM-PU-W-PLUS PANELS JOINT

1.
concealed structural joint

4. steel pad in the panel lock
5. longwise groove
16
Polyurethane core roof sandwich panels

Balextherm-PU-R
FEATURES
APPLICATION
light roof covering
high fire tightness - new both-sided
shape of the panel-and-lock joint
logistic facilities
internal joint surface matches panels with other core materials
sport halls
compatible system - panels matching the BALEXTHERM-R

panels of differing core thicknesses can be joined together

high load-bearing capacity - trapezoidal profiling

of the external facing
good drainage of rainwater
Name
Polyurethane core roof sandwich panels (BALEXTHERM-PU-R)
Core
0.40 0.70
Material
S250GD S 280GD; stainless steel (1.4301) (external facing)
Coatings
alu-zinc + easyfilm
Colouring
Panel length [mm]
2500 18000
1000
Total width [mm]
1090
Core thickness [mm])
40
60
80
100
120
Weight [kg/m2]
10,84
11,65
12,45
13,26
14,07
0,52
0,36
0,27
0,22
0,19
Fire resistance
Resistance of the roof to an external fire
BROOF (T 1)
Minimal roof slope:

REI 30 / RE 60 (PIR), RE 30 (PUR)

17
Lined
Flat
Trapezoidal

T
External facing
Internal facing
SECTIONAL VIEW OF THE BALEXTHERM-PU-R PANEL
40120
85165
45
Modular width 1000
DETAILS OF THE BALEXTHERM-PU-R PANELS JOINT
1.
trapezoidal profiling of the external facing
2. fasteners
18
Polyurethane core cold storage sandwich panels

Balextherm-PU-F
FEATURES
APPLICATION
high thermal insulating power - rigid polyurethane foam
exterior and partition walls of cold insulated facilities
core and special panel fastening system eliminating points of
flooring coverings of cold insulated facilities
thermal bridges.
cold chambers, freezer coldrooms
perfect joint of panels - milled core joint to eliminate linear
thermal bridge
rooms of high hygienic requirements
easy assembly - profiled lock and conical sloping of the internal

joint surface

aesthetic faade appearance - wide range of profiles of

external facing
Name
Polyurethane core cold storage sandwich panels (BALEXTHERM-PU-F)
Core
0.40 0.70
Material
S250GD S280GD; stainless steel (1.4301)
Coatings
SP polyester, matt pearl SP polyester, matt HDP polyester,

Colouring
Panel length [mm]
2500 18000
1100
Total width [mm]
1120
Core thickness [mm]
120
160
180
200
Weight [kg/m2]
13,37
15,00
15,82
16,61
UC [W/m2K]
0,18
0,14
0,12
0,10
Fire resistance
Not spreading fire NRO, E 30 / EI15
Reaction to fire
B-s2, d0
19
Lined
Microprofiled
Flat

External facing
Internal facing
G
G
SECTIONAL VIEW OF THE BALEXTHERM-PU-F PANEL
120200
Modular width 1100
DETAILS OF THE BALEXTHERM-PU-F PANELS JOINT

1.
fastening system
2. permanently plastic sealing compound on the joint of panels

4. sealing compound in the lock
5. milled core joint to eliminate linear thermal bridge
Finishing elements for cold chambers and food stores constructed with the BALEXTHERM-PU-F panels are manufactured by the Caster Engineering
company. Available elements: rounded corner, fenders, ceiling suspension sections, pedestal finishing sections, fastening screws, floor U-sections
for partition walls, fastening system.
20
Expanded polystyrene core wall sandwich panels

PWS
FEATURES
APPLICATION
high thermal insulating power - self-extinguishing expanded
polystyrene core and tight joint of panels
high fire tightness - both-sided shape of the panel-and-lock
joint
easy assembly - appropriately profiled lock, low weight
cold chambers, freezer coldrooms
aesthetic appearance
Name
Expanded polystyrene core wall sandwich panels (PWS)

Expanded polystyrene core wall sandwich half-panels with single-sided steel facing
and laminate (PWS-H )
Core
self-extinguishing expanded polystyrene with improved strength properties - EPS CS (10) 80 class
0.40 0.70
Material
S250GD - S280GD grade steel
Coatings
alu-zinc + easyfilm
Colouring
Laminate
laminated non-whitened paper with aluminium foil and polyethylene (approx. 160 g/m2)
1 155
Total width [mm]
1 173 +/2
Core thickness [mm]
75
Minimal panel length [mm]
2 000
Maximal PWS panel length [mm]
13 500
Maximal PWS-H panel length [mm]
6 000
8 000
PWS panel weight [kg/m2]
10
10,39
100
125
150
175
200
17 000
9 000
10,80
11,20
10 000
11,61
12,01
PWS-H panel weight [kg/m2]
5,95
6,35
6,76
7,16
7,57
7,97
0,50
0,38
0,30
0,25
0,22
0,19
Fire resistance
NRO*
Reaction to fire
B-s2, d0
* Not spreading fire NRO
21
Grooving
Flat

PWS
External facing
Internal facing
PWS-H
R
Laminat
SECTIONAL VIEW OF THE PWS PANEL
75200
Modular width 1155
DETAILS OF THE PWS PANELS JOINT

1.
both-sided shape of the panel-and-lock joint
2. self-adhesive polyurethane tape (PUS)

3. fasteners
4. PS-E FS-15 class self-extinguishing expanded polystyrene core
5. profiled external facing
22
Expanded polystyrene core roof sandwich panels

PWD
FEATURES
APPLICATION
high thermal insulating power - self-extinguishing expanded
roof and wall elements
polystyrene core and tight joint of panels
easy assembly - appropriately profiled lock, low weight
good thermal insulating power - precise matching of panels
aesthetic appearance
unique utility model (Patent Office - application no. W114316)
Name
Expanded polystyrene core roof sandwich panels (PWD)

Expanded polystyrene core roof sandwich half-panels with single-sided steel facing
and laminate (PWD-H )
Core
self-extinguishing expanded polystyrene with improved strength properties EPS CS (10) 80 class
0.40 0.70
Material
S250GD - S280GD grade steel
Coatings
alu-zinc + easyfilm
Colouring
Laminate
laminated non-whitened paper with aluminium foil and polyethylene (approx. 160 g/m2)
1 100
Total width [mm]
1 165 2
Core thickness [mm]
75
Minimal panel length [mm]
2 500
Maximal PWD panel length [mm]
13 500
Maximal PWD-H panel length [mm]
6 000
PWD panel weight [kg/m2]
10,34
10,74
11,15
PWD-H panel weight [kg/m2]
6,09
6,49
6,90
7,30
7,71
8,11
0,54
0,41
0,32
0,26
0,22
0,20
Fire resistance
Resistance of the roof to an external fire
BROOF (T 1)
Minimal roof slope

100
125
150
175
200
17 000
8 000
9 000
11,55
10 000
11,96
12,36
23
Trapezoidal

PWD
PWD-H
External facing
Internal facing
LaminatE
SECTIONAL VIEW OF THE PWD PANEL
75200
Modular width 1100
DETAILS OF THE PWD PANELS JOINT

1.
self-drilling fastener or blind rivet
2. chamber - capillary groove for water drainage

3.
self-adhesive polyurethane tape (PUS)
4. fasteners
5. self-extinguishing expanded polystyrene core
6. milled joint of panels
7. trapezoidal profiling of facing
24
Polyurethane core insulating panels

Balextherm SOFT
FEATURES
APPLICATION
reduction in thermal energy consumption - low thermal
pitched roofs, flat roofs
conductivity coefficient of polyurethane, joint shape
eliminating thermal bridges
residential buildings
lower construction costs - quick assembly
increased durability - moisture resistance, rodent-unfriendly
durable - non-absorbent (< 2%)
new and renovated structures
Comparison of insulating material thickness

providing the heat transfer coefficient
value of 0.18 W/mK
Name
Polyurethane core insulating panels (BALEXTHERM

SOFT) PIR-EN13165-T1-DS(TH)9-CS(10)100-TR70-FW2WL(T)2
Insulating material
PIR foam (polyisocyanurate)
Facing
aluminium laminate
Standard finishing
15 mm lap along the rim
1 150
Thickness [mm]
40 200
Standard length [mm]
3,000 (required length available on order)
Density [kg/m3]
30
Thermal conductivity coefficient

[W/mK]
0,022
Reaction to fire class
E acc. to EN ISO 11925-2
Compressive strength
min 100 kPa at 10% deformation
Polyurethane Expanded
120mm
polystyrene
200mm
Mineral
wool
230mm
INSULATION PARAMETERS
Panel thickness [mm]
40
50
60
80
100
120*
160
180
200
Heat transfer coefficient UC [W/mK]

for the specified thickness
0,55
0,44
0,37
0,28
0,22
0,18
0,14
0,12
0,11
* Full thermal comfort of a detached house is achieved with insulating its roof with 120 mm thick Balextherm
25
wall and roof trapezoidal casing sheets
FEATURES
APPLICATION
universal wall and roof elements (metal sheet can be matched
with the existing structure)
decorative ceiling (optic profile)
economic solutions for small and large areas
quick assembly
sheds, garages
wide range of colours allows for adapting the roof
fencing
to the surrounding landscape
vestibule covering
26
Name
BPO trapezoidal sheet, optical profile

BTS wall trapezoidal sheet
BTU universal trapezoidal sheet
BTD roof trapezoidal sheet
Material
S250GD, stainless steel (1.4301)
0,50; 0,60; 0,70
Coatings
alu-zinc + easyfilm
Colouring
Max sheet length [mm]
6,000 - 10,000 (depending on the profile)
Special finishing
DR!PSTOP - optional anti-condensation coating (for the BTD 45.900 roofing trapezoidal sheet and
all structural trapezoidal sheets)
Minimal roof slope
3 (5%) for full length sheets

5 (7%) for longwise joined sheets
wall trapezoidal sheets

O
BPO trapezoidal sheet, optical profile
BTS wall trapezoidal sheet
O
100
1200
bpo
10
S
94
1130
bts 10
16,5
136
1090
bts 18
16,5
S
137,5
1100
20
bts 18.138
u
100
1000
btu 20
35
207
1035
bts 35
45
150
900
bts 45
27
ROOF TAPEZOIDAL SHEETS

D
BTD roof trapezoidal sheet
D
94
55
10
235
1130
btD 10
940
btD 55
D
50
16.5
D
136
1090
260
btD 18
1038
btD 50
D
60
16.5
D
137,5
1100
235
btD 18.138
940
btD 60
20
u
100
1000
btu 20
35
207
1035
btD 35
45
150
900
btD 45
45
D
333
btD 45. 333
28
1000
CONSTRUCTION TRAPEZOIDAL SHEETS

BLACHY TRAP
EZ
OW
KO NS TRU K CYJ
NE
FEATURES
APPLICATION
high load-bearing capacity and stiffness of profiles
lightweight and for quick assembly
purlinless roof structures
large span load-bearing structures
sheds, garages
economical solutions for average and large surfaces
logistic centres
permanent formwork for reinforced concrete structures
Name
BTR - construction trapezoidal sheet
Length
according to the Customers individual order, maximally 15,000 mm
0,50; 0,60; 0,70; 0,75; 0,88; 1,00; 1,25; 1,50
Material
S250GD - S320GD
Coatings
SP polyester 15m, SP polyester 25m
Colouring
colours 9002 and 9010 - page 46
Special finishing
of trapezoidal sheets
DR!PSTOP - optional anti-condensation coating for structural trapezoidal sheets laid in positive
ACOUSTIC PROFILE - optional sheet perforation (for structural trapezoidal sheets except for BTR 55)
BTR construction trapezoidal sheet
55
50
60
260
235
1038
235
940
btr 50
940
btr 60
btr 55
r
85
r
135
93
280
1040
btr 85
btr 135
btr 93
320
960
260
1120
r
160
153
250
750
280
840
btr 153
btr 160
perforation scheme
- ACOUSTIC PROFILE
29
WALL CASSETTES
FEATURES
APPLICATION
structure-faade wall element for covering large surfaces
internal finishing of insulated walls
lightweight wall covering
sport facilities
quick and easy assembly
Name
Wall cassettes (KS 100/600)
Width [cm]
600
Depth [mm]
110
Insulation layer thickness [mm]
100
Length
in accordance with the Customers order
Max length [m]
13,50
0,75; 0,88
Organic coatings
galvanized + SP polyester 15 m
Metallic coatings
alu-zinc + easyfilm
Colouring
colour 9010 - page 46
Material
S250GD - S280GD
wall cassette
SECTIONAL VIEW OF A WALL CASSET TE

98
2
110
25
30
600
20
MODULAR ZET HALL

FEATURES
APPLICATION
quick and economic construction process
structural frame of a building
simple assembly
modular structure allows for expansion at any time
removable steel structure
warehouses
BALEX METAL delivers design in the price of the structure.
Name
Modular ZET hall
Structural material
cold bent galvanized strip Z-sections
H1
h
ZET sections are joined by lacing to form multi-
Frame construction
branch elements
H
L=
4, 5
bars are joined with steel system fasteners
Hall width [m]
6; 8; 10; 12; 15; 18
Modular spacing of frames [m]
4,50
Hall length [m]
The multiple of moduls length (4.50 m)
Designation of dimensions
Spacing of wall girders [m]
1,18
B hall width
Spacing of roof purlins [m]
1,19
L modular spacing of frames
Side wall height [m]
from 3.10 to 4.60
H hall height
Roof ridge height [m]
from 4.10 to 7.88
h reduction of usable height
Roof slope
20
H1 roof ridge height over the height

ofside wall
available dimensional variants of the Zet Halls

H side wall
height
TYPE
B - hall width
6m
8m
10 m
12 m
15 m
18 m
4,60 m
45
4,10 m
40
3,60 m
35
3,10 m
30
H1 - roof ridge height over the height

of side wall
+1,09 m
+1,46 m
+1,82 m
+2,18 m
+2,73 m
+3,28 m
h - reduction of usable height
9,80 cm
9,80 cm
9,80 cm
11,80 cm
11,80 cm
11,80 cm
31
CONSTRUCTION OF THE ZET HALL

A
roof ridge joint
frame girder
frame girder
rigging screw
corner joint
stay
joint
column
lacing
joint
foot
wall section - girder
SECTIONAL VIEW B - B
32
frame girder
lacing
joint
roof section - purlin
SECTIONAL VIEW A - A
EXAMPLES OF HALL CASINGS

sandwich panels
BALEXTHERM- PU with polyurethane core
BALEXTHERM-MW with mineral wool core
PWS / PWD with expanded polystyrene core
fastened to girders or purlins with self-drilling screws
wall or roof made of finished sandwich panels allows

for immediate use of the facility
high thermal insulating power
TRAPEZOIDAL SHEETS
between the external and the internal facing,

insulation layers are installed (thermal, wind
andvapour insulation)
applicable in case of high fire resistance

requirements
33
cold bent sections

SIGMA SECTIONS
FEATURES
APPLICATION
screening wall structures
partition wall structures
wall girders
roof purlins
warehouses, stores
140
170
170
200
200
230
230
1,50
2,00
2,50
Max length
Ridge stiffening length C
Strip width S1
Hole spacing B
Hole diameter
[mm]
140
Material
Metal sheet thickness tnom
[mm]
Product
Height H
[m]
[mm]
[mm]
[mm]
[mm]
100
S280GD
+ Zinc;
S350GD
+ Zinc
14
15
130
56,00
160
190
Sigma section
14
18
Sectional view of the Sigma

section
S1
C
Description of designations:
tnom sheet thickness
B
tnom
H
34
hole spacing
C ridge stiffening length

B
S1 width of strips from the external face

H height
ZET SECTIONS
FEATURES
APPLICATION
screening wall structures
partition wall structures
wall girders
roof purlins
warehouses, stores
Z175
175
Z200
200
Z225
225
Z300
250
300
Strip width S1
Strip width S2
Hole spacing B
Round hole diameter
Slotted hole
dimension
[m]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
70
1,50
2,00
2,50
2,00
Z250
Ridge stiffening
length C
[mm]
150
Max length
Metal sheet
thickness tnom
[mm]
Z150
Material
Height H
Product
20
65,50
59,50
100
78,00
67,00
79,00
68,00
3,00
80,00
69,00
2,00
93,00
85,00
94,00
86,00
95,00
87,00
2,50
S350GD
+ zinc
16
22
2,50
30
3,00
ZET sections
14
17
18
14 x 26
18 x 26
14
18
14 x 25
18 x 25
150
190
Sectional view
of the ZET section
S1
Description of designations:
tnom sheet thickness

B
hole spacing
ridge stiffening length
S1, S2 width of strips from the external face

B
height
tnom
C
S2
35
FLAT SHEET
FEATURES
APPLICATION
material for standard and non-standard flashings
wide range of colours adapted to colours of roof covering
protective film as a standard
for new and renovated structures
Flat steel sheets
Name
Flat sheet
Sheet width [mm]*
1 240 (max. 1 500)
Length
on Customers order
0,40 - 1,25
Coatings**

Material
S250GD - S280GD, stainless steel (1.4301)
* cut to any formats

** protective film as a standard
Strips in rolls cut longwise from rings
36
Name
Strips in rolls
Max width [mm]
1 310
Min width [mm]
80
Number of strips cut

from a ring
Max ring weight [t]
3,50
0,50 - 2,50
Coatings**

Material
S250GD - S350GD
NON-STANDARD METAL FLASHINGS

FEATURES
APPLICATION
a finishing element of wall and roof coverings of any kind
industrial facilities
wall and roof planking
aesthetics of the entire covering
individually ordered flashings
flashings from customers own material
Name
Non-standard metal flashings
Overall dimensions
shapes and dimensions of flashings are in accordance with drawings provided by the Customer
Metal sheet
thickness [mm]
0,50 - 1,00
Max length [mm]:
11,50
Metal sheet
thickness [mm]
0,50 - 2,50
Material
S250GD - S280GD, stainless steel (1.4301), aluminium
Coatings
alu-zinc + easyfilm
Production capabilities
- parting
- bending
- die shearing and perforation of metal sheet in an automatically controlled process
- protection of feedstock with a film
1,25 - 2,50
6,00
37
WIJO coated steel gutters

FEATURES
APPLICATION
effective drainage of rainwater
exceptional resilience to weather conditions
manufactured from Swedish metal sheet delivered by SAAB
roof drainage system compatible with roof covering
no special maintenance required
shorter assembly time due to unique regulated hooks
Name
Wijo coated steel gutters
Material
galvanized steel coated on both sides
Steel thickness [mm]
0,60
Coating
Prelaq Nova (HBP 35m)
Colouring
brick-red (8004), red (3009), chocolate-brown (8017), grey-white (9002), silvermetallic (9006), graphite-black (7011), black (9005)
Gutter/pipe diameters [mm]
125/90, 150/100, 100/75*
Gutter length [mm]
4 000
Pipe length [mm]
3 000
* in the chocolate-brown colour (8017) only
WIJO GUT TERS COLOURING

Prelaq Nova both-sided coating 35 m HBP (High Build Polyester)
38
brick-red (8004)
red 3009
grey-white 9002
silver-metalic 9006
graphite-black 7011
black 9005
chocolate-brown 8017
ELEMENTS OF WIJO ROOF DRAINAGE SYSTEM

Opening cut during assembly
zr
Gutter joint
Gutter
nrw
rr
kr
pr
kr
rs
tr
nrz
Int./ext. gutter corner
Gutter outlet
hrl=210
Gutter hook
hrl=70
Gutter hook*
Pipe elbow
Intermediate pipe
hrc
Front gutter hook
hrk
Compact gutter hook*
dru
Gutter end
or
Strap
ors
Pipe wrap wood
Pipe elbow
Downpipe
Branch pipe
orst Pipe wrap stone
wd Fold out shoe

sr
wr
Drain trap
Shoe
rdd
Drain trap sleeve
* fastening recommended with sandwich panels
39
PROTEKTOR GALVANIZED steel gutters

FEATURES
APPLICATION
durability for many years - steel sheets galvanized
on both sides
large diameter of gutters 150 mm and pipes 100 mm
attractive price - use of common elements
high snow and ice resistance
Name
Protektor galvanised steel gutters
Material
DX51D steel
Steel thickness [mm]
0,60
Coating
galvanized
Colouring
can be covered with metal paint
Standard diameter of gutters/pipes [mm]
150/100, 150/120
Diameters of gutters/pipes available

on order [mm]
125/90, 200/120
Gutter length [mm]
4 000
Pipe length [mm]
3 000
ELEMENTS OF THE PROTEK TOR ROOF DRAINAGE SYSTEM
r
Gutter 4m
zr
Gutter joint
40
RS
Downpipe 3m
dr
Gutter end
rr
Gutter outlet
ors
Pipe wrap
kr
Pipe elbow 72
hr
Gutter hook
nrw
nrz
Int./ext. gutter
corner
ASPIRA VAPOUR-PERMEABLE MEMBRANE

FEATURES
APPLICATION
highly permeable layers of roof structure covered with roofing
sheets
watertight, vapour-permeable
resistant to prolonged UV radiation
extended longevity of the roof slope
easier assembly of the roof slope
effective roof protection during the assembly of roof covering
additional thermal insulation
AVAILABLE PRODUCTS
ASPIRA Max
classified as a roofing screen
proves itself in the most demanding conditions
ASPIRA Plus
universal membrane for roofs and facades
ASPIRA Standard
high quality at low price
very good vapour-permeability and good durability
Name
ASPIRA Max
ASPIRA Plus
ASPIRA Standard
135 10%
115 10%
Areal weight [g/m]
165 10%
Number of layers
Breaking strength (N/5 cm) longwise
330
250
230
Breaking strength (N/5 cm) crosswise
190
170
135
Elongation at break [%] longwise
50
55
60
Elongation at break [%] crosswise
80
75
80
SD - diffusion-equivalent air layer [m]
0,02
0,015
0,01
Vapour-permeability MVTR Lyssy [g/m/24h]
>2 400
>2 700
>2 880
Application temperature range [C]
from -40 to +120C
Hydrostatic head resistance
W1 Class
Stabilisation against UV radiation
3 months
Standard dimensions in a roll [m]
1,50 x 50
Fire resistance class
41
VENTILATION SYSTEM
FEATURES
APPLICATION
high performance
roof slope ventilation
insulated insert
attic ventilation
reduction of vibrations due to the flow of air
soil stack ventilation
protection from wind-driven rain and snow
SYSTEM ELEMENTS
attic roof vent - three element set: vent stack, reduction fitting,
insulated insert
roof slope roof vent
Attic vent stack matching metal

trapezoidal sheets
Matching roof covering
profiles
- BTD18 trapezoidal sheet

- PWD sandwich panels
Material
high quality polyvinyl chloride
Colouring of attic vent stacks black

matching trapezoidal sheets
and PWD roofing panels
42
STRIPS AND SEALS

Seals
FEATURES
necessary for proper roof insulation
matching roof covering profiles and roof finishing elements
T ypes of seals
self-adhesive sealing strips

polyethylene PES 3x20
polyurethane PUS 5x40, PUS 5x80
impregnated polyurethane seal 20x30, 20x40, 20x50
butyl sealing strip
impregnated expansion polyurethane strips
shaped roofing panel, trapezoidal sheet and metal roofing tile

sealing
PES seal (FOR STEEL STRUCTURES)
TUN and TUP seals (trapezoidal sheet)
PES seal (FOR STEEL STRUCTURES)
TUN and TUP seals (trapezoidal sheet)
43
ROOFLIGTS
THE LEXAN POLYCARBONATE ROOFLIGHTS FOR:
THE BALEXTHERM-PU-R POLYURETHANE CORE SANDWICH PANELS
THE BALEXTHERM-MW-R MINERAL WOOL CORE SANDWICH PANELS
provide daylight access to the inside of structures
electric lighting can be eliminated with covering the roof slope between 5 and 15%
unique solution of rooflights matching the BALEXTHERM-R roof panels
multi-wall rooflights with a lap and intermediate humps
high thermal insulation properties
impact-resistant
protects from heating and minimizes the loss of heat accumulated in the structure
minimizes the effects of water vapour condensation
POLYESTER DAYLIGHT PANELS REINFORCED WITH FIBERGLASS FOR:

TRAPEZOIDAL SHEETS
THE PWD SANDWICH BOARDS WITH EXPANDED POLYST YRENE CORE
provide daylight access to the inside of structures
areal weight 150 kg/m
various thickness depending on compatible sheet profiling
available for trapezoidal sheets: BTD 18, BTD 35, BTD 45.900, BTD 45.1000, BTD 55 as well as the PWD expanded polystyrene sandwich panels
UV radiation resistant
Loft windows
FAKRO
VELUX
44
Centre-pivot windows
Top-hung windows
Additional daylight elements
Roof balconies
Access hatches and special purpose windows
ROOFING ACCESSORIES
SPECIALIZED FASTENINGS
FEATURES
for proper assembly of all elements of faade and roof covering
for joining sheets
Screws
APPLICATION
roofing and faade screws
sandwich panel screws
assembly screws
rivets
SPOT REPAIR KITS

APPLICATION
Spot repair paint
securing small scratches and chafes of organic coating
KIT ELEMENTS
degreaser - for surface cleaning
before painting
spot repair paint - in all colours matching colouring

of the offered metal roofing tiles
paint brush - for paint application
45
colouring*
organic coatings
SP polyester
coral-red
3016
red
3011
red-brown
8012
brick-red
8004
chocolate-brown
8017
light-blue
5012
Reseda-green
6011
fir-green
6020
dark-green
6005
ivory
1015
saffron-yellow
1017
signal-yellow
1003
white
9010
grey-white
9002
light-grey
7035
silver-metallic
9006
grey-aluminium
9007
graphite-grey
7024
chocolate-brown
8637M
fir-green
6490M
graphite-grey
7591M
black
9005M
matt pearl SP polyester
brick-red
8620M
red
3301M
matt HDP polyester
rustica
8004
PVC(F) food safe
malaga
1014
white
9010
metallic coatings
other
az alu-zinc + easyfilm
stainless steel
z zinc
titanium zinc
* Colours presented in the materials are only visual. Balex Metal stipulates the right to occurrence of color differences between sample-card and actual product color.
46
signal-blue
5010
black
9005
Balex Metal offer for residential constructions

Balex Metal offers products for individual investors
forbuilding a complete roof covering:
Roof covering
Roof covering gives character to a building and its choice is connected with the architectural
style ofthe building. Modern buildings are often covered with standing seam roof panels Elegant.
Formore traditional ones, metal roof tile Spektrum would be suitable. Where the economy is crucial,
the choice would be for the trapezoidal profiles. All of those products are offered with complimentary
standard flashings.
Balextherm Soft panels insulation

For maintaining proper temperature in the building, the thermal insulation is needed. Balextherm
Soft insulation panels are a perfect solution of thermal insulation for pitched and flat roofs. It can
also be used for insulation of walls, ceilings and floors.
Roof membranes Aspira

To improve tightness, to protect against dampness and simultaneously to provide air circulation
inroof covering layers, roof membranes are used. We offer:
Aspira Max roof screens of the highest durability
Aspira Plus and Aspira Standard roof membranes
AQ Metal structural membranes for flat metal sheet roof covering
Drainage systems
We offer drainage systems:
WIJO coated steel drainage system
PROTEKTOR steel drainage system
Accessories and flashings

Flashings are used for aesthetic finishing of the roof and to improve the tightness. They are available
in the same colours as roof coverings.
Accessories assure roof safety and ventilation of the roof.
balex metal
HEADQUARTERS
ul. Wejherowska 12C
84-239 Bolszewo, Poland
tel. +48 58 778 44 44
fax +48 58 778 44 55
kontakt@balex.eu
www.balex.eu
Balex Metal sp. z o.o. is a leading manufacturer of construction materials in Poland. The offer ofthe
company includes complete solutions and steel roof and wall systems for residential, commercial
and rural constructions. The products gained trust and appreciation in Poland, Belorussia, Russia,
Lithuania, Latvia, Estonia, Ukraine, Czech Republic, Slovakia, Germany, Denmark, Sweden, Norway
and Finland. Consultancy and sale is being realized by own net of regional branches, distributors and
BRANCH OFFICES
CZECH REPUBLIC balex metal s.r.o.
Hradec Krlov
Vzn 1097
UKRAINE
balex metal TOV
Kijw
30 Vasilkovska, office 4-03
tel. +380 44 39 07 144, fax +380 44 39 07 145
LITHUANIA
balex metal UAB
Wilno
Savanoriu 174A
tel. +370 527 30 299, fax +370 527 30 295
Slovakia
balex metal
Bansk Bystrica
Partiznska cesta 94, 974 01 Bansk Bystrica
tel./fax +421 48 419 75 27
LATVIA
SIA balex metal
Raotne Brocnos
Liepnieku iela 10, Brocni, Saldus raj. LV-3851
tel. +371 638 65 886, fax +371 638 07 401
Bolszewo
ul. Wejherowska 12C, PL 84-239
tel. +48 662 089 890, fax +48 58 778 44 55
OTHER COUTRIES BALEX METAL SP. Z O. O.,

Export Department
tel. +420 495 543 267, fax +420 495 482 683
index 2011-08-02 02
The present brochure does not constitute a commercial offer under the Civil Code.
a team of professional advisers.
w w w.balex.eu

BM Products Catalogue Industrial Construction en Paneles Sanduche

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BM Products Catalogue Industrial Construction en Paneles Sanduche

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Produc tS Catalogue

Industrial construc tion

About the Company 

Faade facing cassettes 

BALEXTHERM-MW-R, mineral wool core roof sandwich panels 

BALEXTHERM-PU-W-ST, polyurethane core wall sandwich panels with exposed fastening 

BALEXTHERM-PU-W-PLUS, polyurethane core wall sandwich panels with concealed fastening 

BALEXTHERM-PU-R, polyurethane core roof sandwich panels 

BALEXTHERM-PU-F, polyurethane core cold storage sandwich panels 

PWS, expanded polystyrene core wall sandwich panels 

PWD, expanded polystyrene core roof sandwich panels 

BALEXTHERM-SOFT, polyurethane core insulating panels 

Wall and roof trapezoidal screening sheets 

Structural trapezoidal sheets 

Modular ZET hall 

Cold bent sections 

Non-standard metal flashings 

WIJO coated steel gutters 

PROTEKTOR galvanized steel gutters 

ASPIRA vapour-permeable membranes 

Strips and seals 

Balex Metal offer for residential constructions 

About the Company

Faade facing cassettes

modern and elegant

representative faades of office buildings

wide range of architectural possibilities

representative faades of public buildings

in a faade they can be joined with glass, wood, concrete or

representative faades of commercial buildings

durability and strength

Faade facing cassettes

1,15; 1,20; 1,25

SP polyester min 25 m, powder coated, matt pearl SP polyester,

up to RC 5 acc. to PN-EN 10169-2

up to RUV4 acc. to PN-EN 10169-2

DIMENSIONS OF FAADE Facing CASSETTES

Standard covering height B [mm]

225, 350, 600

Adjustable covering height B [mm]*

Standard face height C [mm]

205, 330, 580

Standard depth D [mm]

Spacing of assembly holes E [mm]

DIMENSIONS OF CORNER CASSET TES

Side covering width A2 [mm]

Standard covering heights B [mm]

225, 350 , 600

Adjustable covering height B [mm]*

Standard face height C [mm]

205, 330, 580

Standard depth D [mm]

Spacing of assembly holes E [mm]

Distance of assembly hole from the edge of a building E1 [mm]

Steel frame for faade cassettes

FRAME FOR FAADE Facing CASSET TES

bracket in a supporting section

1. Screening metal sheet

galvanized steel sheet

Length of load-bearing sections [m]

Max thickness of insulation layer [mm]

Spacing of supporting sections

max 1.20 m vertically

About the Company

Faade facing cassettes

BALEXTHERM-MW-R, mineral wool core roof sandwich panels

BALEXTHERM-PU-W-ST, polyurethane core wall sandwich panels with exposed fastening

BALEXTHERM-PU-W-PLUS, polyurethane core wall sandwich panels with concealed fastening

BALEXTHERM-PU-R, polyurethane core roof sandwich panels

BALEXTHERM-PU-F, polyurethane core cold storage sandwich panels

PWS, expanded polystyrene core wall sandwich panels

PWD, expanded polystyrene core roof sandwich panels

BALEXTHERM-SOFT, polyurethane core insulating panels

Wall and roof trapezoidal screening sheets

Structural trapezoidal sheets

Modular ZET hall

Cold bent sections

Non-standard metal flashings

WIJO coated steel gutters

PROTEKTOR galvanized steel gutters

ASPIRA vapour-permeable membranes

Strips and seals

Balex Metal offer for residential constructions