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ENGINEERING COLLEGE
TRICHIRAPPALLI- 621 213
LAB MANUAL
MECHANICAL VI SEMESTER
Page 1
MAHALAKSHMI
ENGINEERING COLLEGE
TRICHIRAPPALLI- 621 213
MASTER RECORD
MECHANICAL -VI SEMESTER
Page 2
CONTENTS
S.NO
DATE
PG.NO
SIGNATURE
STEFAN-BOLTZMANN APPARATUS
1
TEST ON EMISSIVITY APPARATUS
2
9
MATERIAL - LAGGED PIPE
10
11
EXPERIMENTS ON AIR-CONDITIONING
SYSTEM
PERFORMANCE TEST ON SINGLE/TWO
STAGE RECIPROCATING AIR
COMPRESSOR
Page 3
STEFAN-BOLTZMANN APPARATUS
EXP.NO: 01
DATE:
AIM:
To determine the value of Stefan-Boltzmann constant for radiation heat transfer.
THEORY:
Stefan-Boltzmann law states that, the Total emissive power of a perfect black body is
proportional to fourth power of the absolute temperature.
Eb = T4
=5.6697 X 10-8 W/m2K
= 20 mm
= 0.5 mm
= 5 gms
= 380 J/kg-K
Page 4
OBSERVATION TABLE:
Let TD = T3, Temperature of the disc before inserting into the plate in K = -------------Hot water temp
T
Sl.no
C
TIME
Secs
TEMPERATURE TEMPERATURE
OF DISC in C
OF DISC in K
T3
T3
1
2
3
4
5
6
7
8
9
10
Page 5
PROCEDURE:
1. Fill the water in the SS container with immersion heater kept on top of the panel.
2. Remove the test disc before starting the experiment.
3. Heat the water in the SS container to its boiling point.
4. Allow the boiling water into the container kept into the bottom containing copper
hemisphere until it is full and allow sufficient time to attain thermal equilibrium
which is indicated by the three thermocouples provided on the hemisphere.
5. Insert the test disc fixed on the Bakelite sleeve fully in and lock it.
Start the
stopwatch simultaneously.
6. Note down the temperature of the disc at an interval of 20 sec for about 5 to 10 min.
CALCULATIONS:
1. Plot the graph of temperature of the disc Vs time and obtain the slope of the line.
2. Average temperature of the hemisphere T avg = (T1+T2+T3 ) / 3 in K
3. Rate of change of heat capacity of the disc
= m Cp dT/dt
= AD ( Tavg4 TD4)
Rate of change of heat capacity of the disc = Net energy radiated on the disc
m Cp dT/dt = AD ( Tavg4 TD4)
MODEL GRAPH:
Temp in K
Time in sec
RESULT:
Thus the Stefan-Boltzmann constant () of the given specimen is found to be ..
The difference is found to be
Page 6
Page 7
TABULATION:
Heat input
Black body
Test Surface
Temperature
Temperature
Chamber
Temperature
T7
S.No
V
T1
T2
T3
T4
T5
T6
Emissivity of
Test Surface
1
2
3
4
EMISSIVITY APPARATUS
CHAMBER
T1
T2
T4
T3
T6 T7
TEST PLATE
DIA. - 150 mm
T5
BLACK PLATE
DIA. - 150 mm
Page 8
CALCULATIONS:
Temperature of Black Surface Tb
in K
in K
Ambient temperature Ta
= (T7+273)
in K
Where,
T1, T2, T3, T4, T5 & T6 in K
b = Emissivity of the Black Surface = 1
t = Emissivity of the Test Surface
Ab = Area of the Black Surface
At = Area of the Test Surface
Here, At = Ab, Pb = Pt
(Tb4 T74)
et =
---------------------
(Tt4 T74)
RESULT:
Emissivity of the Test Surface is found to be
---------------
Page 9
AIM:
To determine the thermal conductivity of a poor conducting material, say asbestos sheet
by guarded hot plate method.
THEORY:
Thermal conductivity is a specific property of any conducting material which is defined
below for a homogeneous solid as the quantity of heat conducted across a unit area normal to the
direction on unit time and for unit temperature gradient along the flow.
K = ( Q dL ) / ( 2A dT )
Where,
BASIS OF MEASUREMENT:
Experimental measurement of thermal conductivity of solid can be
accomplished by a variety of methods, all based on the observation of the temperature gradient
across a given area of the material conducting heat at a known rate. Each of these methods has
certain unique limitations, and the choice of one over another is governed by the general
temperature level at which K is measured by physical structure of the material in question, and
by whether the material is a good or poor conductor.
In measuring the thermal conductivity of poor conductors, the specimens
are taken in the form of sheets in order that the heat flow path be short and the conducting area
large (low dL, higher A)
Guarded hot plate method is generally used to conduct such an
experiment. In this method, electrically heated thermal guards are placed adjacent to the exposed
surface of the source H1, specimen S, and sink H0, these thermal guard plate are independently
maintained at the same temperature as the adjacent surface, to ensure ideally no heat leakage
occurring from source, specimen or the sink boundaries. The enclose drawings given actual
dimensions of various components of the apparatus.
Page 10
DESCRIPTION OF APPARATUS:
Enclosed drawing and various specifications associated with all the
components. The test specifications associated with all the components. The test section
assemblies consisting of the asbestos specimen, heaters as well as thermocouples are shown
separately 9 thermocouples are available to measure temperatures of heaters, the two specimens
and the water inlet and outlet. It should be noted that (T3-T4) gives the temperature gradient
across the top asbestos sheet and (T5-T6) gives the corresponding quantity for the bottom
specimen. Provision is also made to measure the cooling water flow rate. The whole assembly is
enclosed in an insulating layer of mineral wool to prevent radiation and connective losses to the
maximum extent possible.
SPECIFICATIONS
Material
= Asbestos sheet (commercial grade)
Specimen Diameter, D
= 150 mm
Specimen Thickness, L
= 12 mm ( 2 pieces, one at the top and one at the bottom )
Area of specimen, A
= /4 D2
Heat input Q
= VI watts
Heat input is from two contributions: Main heater and guard heater.
Both these contributions are to be summed up to obtain the total heat that is dissipated by
the heaters. However only half of this heat input will pass (ideally through each of the two
specimens) it may also be noted that since the heaters are sandwiched between 2 layers of
commercial grade asbestos sheet, heat will be dissipated through both the layers. For the purpose
of calculations, average temperature gradient T = [(T3 T4) + (T5 T6)] / 2 is used.
EXPERIMENTAL PROCEDURE:
The panels consist of voltmeter, ammeter, and temperature indicator (all digital). Dimmer
controls, volt and ammeter selector (common) switch, thermocouples selector switch and
schematic diagram.
1. Connect the three pin top to 230V, 50 Hz, 5 amps power supply socket, dimmers in OFF
position.
2. Keep the voltmeter and ammeter selector switch in 1 position. Turn the dimmer one in
clockwise and adjust the power input to main heater to any desired value by looking at
the voltmeter and ammeter.
3. Allow the unit to reach steady state. (Anywhere from 20-30 min).
4. Note down the temperature indicated by the digital temperature indicator by turning the
thermocouples selector switch clockwise step by step (1,2,3,4,5,6,7,8,9).
5. Repeat the experiment for different power inputs to the heater.
6. Tabulate all the readings and calculate for different conditions.
Page 11
OBSERVATION TABLE:
S.No
Unit
Volts
Current
(I)
Amps
T1
T2
T3
T4
T5
T6
T7
T8
T9
W/
m
K
1
2
3
4
T
T
GUARD HEATER
MAIN HEATER
SPECIMEN PLATES
Page 12
RESULT:
Thus the thermal conductivity (K) of the asbestos sheet is found to be
Page 13
Q = h As ( Ts - T )
TS
(T1 + T2 + T3
+ T4 + T5 + T6 + T7)
= ------------------------------------------------ 0C
7
Page 14
The surface heat transfer coefficient, of a system transferring heat by natural convection depends
on the shape, dimensions and orientation of the fluid and the temperature difference between heat
transferring surface and the fluid. The dependence of h on all the above-mentioned parameters is
generally expressed in terms on non-dimensional groups as follow:
Where, Nu =
hxL
---------k
g.L3. . T
Gr = ----------------v2
L = Length of the pipe (m) T = [Ts T]
Where,
For gases,
1
= ---------------- / 0 k
(Tf + 273)
(Ts + T)
Tf = ---------------2
For a vertical cylinder losing heat by natural convection,
Nu =
hxL
--------- = 0.59(Gr. Pr) 0.25 for Gr. Pr < 109 , Laminar flow
k
hxL
--------- = 0.10 (Gr. Pr) 1/3 for Gr. Pr > 109 , Turbulent flow
k
L = Length of the cylinder.
Nu =
All the properties are determined at the mean film temperature (Tf).
Page 15
Volt
TEMPERATURE, 0C
Amp
T1
T2
T3
T4
T5
T6
T7
T =T8
1
2
3
4
Metallic Tube
Tc1
2
3
Embedded Heater
4
5
Thermocouples
T =T8
Rectangular Duct
6
Tc7
Page 16
Specification:
1. Diameter of the tube (D) = 40 mm
2. Length of tube
(L) = 450 mm
Procedure:
1. Note down the specifications of all the instruments provided on the panel and also the
length (L) and diameter (D) of the metallic tube.
2. Switch on the Heater and adjust the heating rate to the suitable level.
3. Wait for some time to ensure the unit to reach steady state.
4. At steady state record the voltage and current readings and the temperatures T1 through
T7 and T
5. Repeat the experiment for a different heat rate.
Observations
1. O. D. of Cylinder
2. Length of cylinder
=
=
40 mm.
450 mm.
Volts.
= V x I Watts.
Result:-
Heat coefficient for a vertical tube losing heat by Natural convection is found to be
h Theoretical
h Exp
THERMAL ENGINEERING LAB-II
= .
= ..
Page 17
Aim:
To determine the heat transfer co-efficient in forced convection of air in a tube.
Introduction:
In many practical situations and equipments, we invariably deal with flow of fluids in
tubes e.g. boiler, super heaters and condensers of a power plant, automobile radiators, water and
air heaters or coolers etc. the knowledge and evolution of forced convection heat transfer
coefficient for fluid flow in tubes is essentially a prerequisite for an optional design of all thermal
system
Convection is the transfer of heat within a fluid by mixing of one portion of fluid with the
other. Convection is possible only in a fluid medium and is directly linked with the transport of
medium itself.
In forced convection, fluid motion is principally produced by some superimposed
velocity field like a fan, blower or a pump; the energy transport is said due to forced convection.
Description:
The apparatus consists of a blower unit fitted with the test pipe. The test section is
surrounded by a Nichrome band heater. Four thermocouples are embedded on the test section
and two thermocouples are placed in the air stream at the entrance and exit of the test section to
measure the air temperature. Test pipe is connected to the delivery side of the blower along with
the orifice to measure flow of air through the pipe. Input to the heater is given through a
dimmerstat and measured by meters.
It is to be noted that only a part of the total heat supplied is utilized in heating the air. A
temperature indicator with cold junction compensation is provided to measure temperatures of
pipe wall at various points in the test section. Airflow is measured with the help of orifice meter
and the water manometer fitted on the board.
Page 18
Specification:
Inner diameter (Di)
: 25 mm
: 400 mm
Blower
: 1HP, 3m3/min
: 20 mm
Temperature indicator
Voltmeter
: 0 -100 /200v
Ammeter
: 0 2 amp
Heater
Experimental Formula,
( T2 + T3+ T4 + T5 + T6 )
----------------------------------- 0C
5
Page 19
(T1 + T7)
= ---------------2
Theoretical Calculation:
Heat input rate = Heat flow rate by air ,
Q = ma x Cp x ( T1 T7 )
Where,
Cp = specific heat of air= 1.005 KJ / Kg K
T1 = Inlet Temperature of Air in 0C
T7 = Outlet Temperature of Air in 0C
Mass flow rate of air, ma = Cd x Ao x a (2gh) / ((Di4 D04) / Di4 )
Where, ma = mass flow rate of air in Kg / sec
Cd = Coefficient of discharge of orifice = 0.68
Ao = Area of Cross Section Orifice in m2 = /4 x D02
3
a = density of air at ambient temp. = 1.126 Kg/m
h = hm [(
m/
1]
hm = manometer head in meter
3
m = Density of Mercury = 13600 Kg/m
a)
ma = U x Ai
U = Mean Velocity of Flow through tube in m / sec
Ai = Cross Sectional Area of the pipe in m2 = /4 Di2
Re = Reynolds Number = UxDi/
Where,
= Kinematic Viscosity at Bulk Mean Temperature
Nu = Nusselt Number
h = heat transfer coefficient calculated by using the correlations
Nu = 3.66
Page 20
Observation Table:
Temperatures
Current
S.
No
Voltage
(I)
(V)
(Amps)
(Volts)
Air
inlet
temp
Air
outlet
temp
Surface temperature
o
Manometer reading
of water
cm
T1
T2
T3
T4
T5
T6
T7
h1
h2
hm
Schematic Diagram:
1) C Channel 2) Motor
6) Orifice
3) Blower
4) Adapter
8) Mica Covered Heater 9) Heater Socket
12) Monometer
T1:- Air Inlet Temperature ; T6:- Air Outlet Temperature ; T2 - T4:- Pipe Wall Temperature
Page 21
= ..
Page 22
Page 23
SPECIFICATIONS:
1. Duct size (WxB)
12 mm.
20 mm.
0.62
4. Coefficient of discharge
Cd
= 5.
= 0 100/200 V.
13. Ammeter
= 0 2 Amps.
EXPERIMENTAL PROCEDURE:
Forced Convection: with air circulation (Blower ON)
1.
2.
3.
4.
Set the power input to the heater to a desired level through the dimmerstat (VI).
Switch on the blower and set the air flow rate to any desired value.
Allow the system to attain the steady state.
At steady state record the temperatures on the surface (T1, T2, T3, T4, and T5) the ambient
temperature, T6.
5. Note down the difference in level of the two limbs of the manometer.
6. Repeat the experiment by (i) varying the air flow rate and keeping the power input to the
heater constant (ii) varying the power input of the heater and keeping the air flow rate
constant.
Page 24
SCHEMATIC DIAGRAM
OBSERVATION TABLE:
Manometer
S.
No.
Volts
Amps
Ambient
Temp.
(0C)
Reading
in m
T
T1
T2
T3
T4
T5
T6
h1
h2
Page 25
hm
FORMULA USED:
Film Temperature
Ts = (T1+T2+T3+T4+T5) / 5
Surrounding temperature
T =T6
Reynolds number
Re=UDeq /
Equivalent diameter
Deq= (4 x A)/P
Where,
Where ,
and ha= hm m / a
=1.129 kg/m3
Nusselt Number
n
Where ,
0.333
NuD = h Df / K
Page 26
ReD
0.4 - 4.0
0.989
0.33
4 - 40
0.911 0.385
40 - 4000
0.683 0.466
f = tanh (mL) / mL
m = h P / kb A
Where, h = heat transfer coefficient W/ m2 K
P = perimeter of the fin = Df
Df = Diameter of the fin in m
Af = Area of fin = /4 Df2
Kb = Thermal conductivity of the fin material = 110 W/ m.k
L = Length of the fin in m
T0 = Temperature at the base of the fin in 0C
T = Surrounding temperature in 0C
RESULT :
Thus the value of heat transfer co-efficient under forced condition is determined and also
Page 27
Page 28
SPECIFICATIONS:
Inner Tube Material
copper
40 mm
12.5 mm
G.I.
PROCEDURE:
1. Switch on the geyser and wait for some time. Start the flow on hot and cold water sides.
2. Adjust the flow rate on the hot water side to a suitable value, say 700 ml/min and that on
the cold side to 800 ml/min.
3. Keep the same flow rates till steady state condition is reached.
4. Note the inlet and outlet temperatures of the cold and hot fluids.
5. Measure the flow rates of hot and cold fluids.
6. Repeat the experiment for different flow rates as well as for parallel flow and counter
flow modes.
7. Note down the I.D and O.D of the inner and outer tubes and also the length of the
exchanger.
CONSTANT:
Cpc & Cph = Specific heat of cold & hot water = 4.178 kJ / kg K
Page 29
OBSERVATION TABLE
PARALLEL FLOW: Parallel Flow, in which fluids flow in the same direction.
Flow rate
TIME TAKEN
mh .
(Kg/s)
Hot water
Cold water
Inlet Temp.
Outlet Temp.
Inlet Temp.
Outlet Temp.
T1=Thi
T2=Tho
T3
T4
( C)
( C)
( C)
( C)
Counter
flow
Parallel
flow
Page 30
Thi - Tci
Tho - Tco
x do x L (m2)
= 0.0125m
= 1.5m
7. Effectiveness =
Cc ( Tco-Tci)
Cmin ( Thi-Tci)
Ch ( Thi-Tho)
Cmin ( Thi-Tci)
Cc ( Tco-Tci)
Page 31
RESULT:
PARALLEL FLOW
COUNTER FLOW
Page 32
: CEC
: 12 bar
: 70 mm
: 50 mm
: 0.62
Diameter of orifice D0
: 15 mm
: 700 rpm
: 1600 impulse / kW hr
DESCRIPTION:
The two stage air compressor is a reciprocating type (driven by a AC Motor prime
mover) through a belt. The test rig consists of a base on which the tank (air reservoir) is
mounted. The outlet of the air compressor is connected to the reservoir. The temperature and
pressure of the compressed is indicated by a temperature and pressure gauge. A pressure switch
is provided for additional safety. A manometer is provided for measuring pressure difference
across the orifice. The input to the motor is recorded by energy meter.
Page 33
PROCEDURE:
1)
2)
3)
4)
Check the manometer connections (fill the manometer with water upto half level)
Start the compressor.
Close the outlet valve and observe the slowly developing pressure.
Slightly ahead of the desired pressure, open and adjust the outlet valves so that the
pressure is maintained constant.
5) Note down the readings for different delivery pressures.
CALCULATION:
Theoretical Volume (Vt):
2
Vs = Vt = ( DLP LLP N) / 4 x 60
Where,
: 70 mm
H = h (w / a)
Where,
Va = Cd Ao 2 g H
Where,
Vol =
Va
x 100
Vt
Page 34
Actual Work :
Isothermal Work :
Isentropic Work =
Where,
P1V1
P2V2
= 1.4
V1 = VLP = ( DLP2 LLP) / 4 ; V2 = VHP = ( DHP2 LHP) / 4
P2 = P1 P3
Page 35
OBSERVATIN TABLE:
S. Receiver
NO pressure
Bar
Mano
meter
Reading
h1
h2
Speed
rpm
Time taken
for 3sec of
energy meter
Temperature in C
T1
T2
T3
T4
T5
Vol.
Efficiency
%
Isothermal
Efficiency %
Adiabatic
Efficiency %
Vol
Isothermal
Adiabatic
1
2
3
4
5
Page 36
RESULT:
Thus the performance test on a two stage reciprocating air compressor was done and
the following graphs were drawn.
Delivery pressure Vs Volumetric efficiency
Delivery pressure Vs Isothermal efficiency
Delivery pressure Vs Adiabatic efficiency
Page 37
Page 38
TABULATION :
Heat input
Temperature at Diameter
(D1)
0
C
VI
Volts
T1
T2
T3
Temperature at Diameter
(D2)
0
C
T4
T5
T6
T7
Temperature at
Diameter (D3)
0
C
T8
T9
LAGGED PIPE
SAW DUST
ASBESTOS
HEATER
T1
T3
ASBESTOS
T4
T6
T5
SAW DUST
T7
T4
T1
T8
T7
T5
T8
T6
T3
d1 - HEATER DIA
= 20 mm
DUST DIA
= 80 mm
LENGTH = 500mm
Page 39
SPECIFICATION:
Diameter of heater rod, d1
= 50 mm
= 100 mm
= 150 mm
= 600 mm
PROCEDURE:
1. Switch on the unit and check if all channels of temperature indicator showing proper
temperature.
2. Switch on the heater using the regulator and keep the power input at some particular
value.
3. Allow the unit to stabilize for about 20 to 30 minutes. Now note down the ammeter,
voltmeter readings the product of which give heat input.
4. Temperatures 1, 2 and 3 are the temperature of heater rod, 4, 5 and 6 are the
temperatures on the asbestos layer, 7 and 8 are temperatures on the saw dust lagging.
5. The average temperature of each cylinder is taken for calculation. The temperatures
are measured by thermocouple (Fe/Ko) with multi point digital temperature indicator.
6. The experiment may be repeated for different heat inputs.
The readings are tabulated as below:
CALCULATIONS :
Lagged Pipe:
Avg. Temp. of heater
= T1 +T2 +T3 / 3 =
= T 4 + T 5 + T6 / 3 =
= T7 + T8 +T9 / 3 =
Page 40
k1
= Thermal conductivity of asbestos lagging, from data look at-----------------(average temp of asbestos lagging)
=
W/m K.
r2
= 25 mm
r1
= 50 mm
= 75 mm
RESULT :
Thermal conductivity of
(i)
Asbestos---------------W/mK
(ii)
Sawdust----------------W/mK
Page 41