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17 MISCELLANEOUS

Hydraulic Oil Tank


Air Breather
Fuel Tank
Swing Ring Gear
Bucket Clearance Adjustment
Under Carriage and Track Link
Measuring Method of Track Link Pitch
Upper Roller
Lower Roller
Sprocket
Idler
Recoil Spring

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EC210B-17-01
EC210B-17-02
EC210B-17-03
EC210B-17-04
EC210B-17-05
EC210B-17-06
EC210B-17-07
EC210B-17-08
EC210B-17-09
EC210B-17-10
EC210B-17-11
EC210B-17-12

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Hydraulic Oil Tank

SIDE
DOOR

Volvo Construction Equipment


Korea Ltd.

EC210B-17-01

FUEL
TANK

Air Breather

Hydraulic oil tank

Volvo Construction Equipment


Korea Ltd.

EC210B-17-02

Fuel Tank

HYD.
TANK

TOOL
BOX

Volvo Construction Equipment


Korea Ltd.

EC210B-17-03

Swing Ring Gear


"S" mark(inner race)

Plug(outer race)

A
A

SECTION A-A

Volvo Construction Equipment


Korea Ltd.

EC210B-17-04

Bucket Clearance Adjustment


A

Max. 2.0mm Gap

Shim
Detail B

Section A-A
Volvo Construction Equipment
Korea Ltd.

B
EC210B-17-05

Under Carriage and Track Link

unit : mm (in)

2
8

Check item

Standard size

Repair limit

Remedy

Link pitch

190.3 (7.5)

194.3 (7.65)

Outer diameter of bushing 59 (2.32)

53 (2.09)

Turn or replace pin and


bushing

Height of grouser (shoe)

26 (1.02)

16 (0.63)

Lug welding or replace

Height of link

105 (4.13)

97 (3.82)

Replace or replace

Clearance of link and


bushing

Standard
size

Tolerance
Shaft

Hole

Standard Repair
size
limit

59 (2.32)

+0.04
0

0.16
0.23

0.16
~ 0.27

0.1

3
10

Volvo Construction Equipment


Korea Ltd.

S02776C

Clearance

Replace with larger


bushing

Clearance of link and pin

38
(1.50)

+0.07
0

0.22
0.30

0.22
~ 0.37

0.1

Replace with larger pin

Clearance of link and


master pin

38
(1.50)

0.26
0.3

0.22
0.30

0.08
~ +0.04

Clearance of pin and


bushing

38
(1.50)

+0.07
0

+0.80
+0.30

0.23
~0.80

Turn or replace pin and


bushing

Clearance between links

1.4 (One side)

10

Tightening torque of shoe 80 ~ 90 kgfm (578 ~ 650 lbfft)


screw

No.

EC210B-17-06

10 (Both sides)
Tighten

Measuring method of Track Link Pitch(Service Bulletin KORK112)


Calculation of track link wear

S01902C

Track link wear = (Pitch of four track links / 4) -Initial track link pitch.

% of wear = [Track link wear / (Repair limit -Initial track link pitch)] x 100.

Remaining life (%) = 100 - Rate of wear (%)

< Initial track link pitch & Repair limit> (Unit : mm)
Track link pitch

SE130LC-3

SE130LCM-3

SE210-3 SE240-3 SE280-3 SE350-3 SE450-3

Initial

171.75

190.3

203.5

216.2

Repair limit

175.75

194.3

207.5

220.2

TRACK PIN

TRACK PIN

Pitch of four link

Track link pitch

EC140LC

Initial

171.75

190.3

203.5

216.2

Repair limit

175.75

194.3

207.5

220.2

EC150

EC240

EC140BLC

Initial

171.75

190.3

Repair limit

175.75

194.3

Track link pitch

EC290B

Initial

203.5

216.2

Repair limit

207.5

220.2

EC210B-17-07

EC140BLCM

EC210

Track link pitch

TRACK PIN

Volvo Construction Equipment


Korea Ltd.

EC140LCM

EC330B

EC150B

EC360B

EC290

EC210B

EC460B

EC360

EC240B

EC460

Upper Roller

S02779A

unit : mm (in)
No.

Check item

Standard size

Repair limit

Remedy

Outer diameter of
flange

170 (6.7)

Reinforcement
welding or replace

Outer diameter of
tread

140 (5.5)

130 (5.1)

Width of flange

83 (3.3)

71 (2.8)

Clearance between
shaft and bushing

Standard Tolerance
size
Shaft
Hole

Clearance

55
(5.17)

+0.030
0.090

+0.35
+0.30

0.33
~0.44

1.5

+0.150
+0.120

+0.030
0

0.09
~0.18

Clearance between
roller and bushing

63
(2.48)

Mounting screw
torque

52 5 kgfm (375 36 lbfft)

Replace bushing

Standard Repair
size
limit

Replace bushing

- After disassembly and assembly, fill SAE10W-30 engine oil 65cc.


Volvo Construction Equipment
Korea Ltd.

EC210B-17-08

Lower Roller

2
1

S02778A

unit : mm (in)
No.

Check item

Standard size

Repair limit

Remedy

Outer diameter of flange 195 (7.7)


160 (6.3)

148 (5.8)

Width of flange

20.5 (0.8)

13.5 (0.5)

Reinforcement
welding or
replace

Outer diameter of tread

3
4

Clearance between
shaft and bushing

Standard Tolerance
size
Shaft
Hole

Clearance

70
(2.76)

0
0.03

+0.30
+0.25

+0.25
~0.33

1.5

+0.132
+0.102

+0.046
0

0.056
~0.132

Clearance between
roller and bushing

78
(3.07)

Mounting screw torque

27

3 kgfm (195

Replace bushing

Standard Repair
size
limit

22 lbfft)

- After disassembly and assembly, fill SAE10W-30 engine oil 250cc.


Volvo Construction Equipment
Korea Ltd.

EC210B-17-09

Replace bushing

Sprocket

14516700
EC210B
EC240B

Measuring datums

< Measuring Tool for tooth wear >

Symbol

Item

Wear limit

Remedy

Wear limit of sprocket tooth profile

6 (0.24)

Replace

Width of
sprocket tooth

Standard value

68 1.5 (2.68 0.06)

Allowable value

62 (2.44)

Volvo Construction Equipment


Korea Ltd.

Number of tooth

EC210B-17-10

21 EA.

Idler
D
E

Item

Specification

Allowable value

Remedy

540

Replace

500

488

Replace

83

75

Replace

170

Replace

43.5

50

Replace

0.33 ~ 0.44

1.5

Replace

0.09 ~ 0.15

Replace

- After disassembly and assembly, fill SAE10W-30 engine oil 365cc.


Volvo Construction Equipment
Korea Ltd.

EC210B-17-11

Recoil Spring

90

A
unit:mm(in)
Distance (A)

Normal soil

320 ~ 340 (12.6 ~ 13.4)

Rocky ground

300 ~ 320 (11.8 ~ 12.6)

Soft ground (swamp, clay, sandy 340 ~ 360 (13.4 ~ 14.2)


soil)

40cm
Volvo Construction Equipment
Korea Ltd.

Condition

EC210B-17-12

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