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Process Flow Chart

Part name: EXTERNAL ROTOR


Plan modification index:03/11-02-2010
Revision date: 11-02-2010

Plant: x
Reference: D-3 1593888
EDITION: 2
CODE 1111456

No.of significant characreritics ; 4


Sintered Parts Workshop
Pag.

Sprocket
D-3 1593888

Product/
Reference

OP. 01
IRON POWDER MIX
RECEPTION
Product State during
reception

Supplier
notification
Brut: Iron powder
SC 100-26
Copper SA
Graphite F10
Zinc stearate

No

Administrativ
reception

FT
R

Yes

Conform product
labeling

Quality

Stocking in the Powder


Warehouse
Plant Reception
.
Internal transport
Sintered Part Workshop

Stocking in the Powder Mix


Preparation Workshop

Product identification
OP. 05
PREPARATION OF
POWDER MIX

PS

Apparent density and


flow time control

Chemical analysis
(laboratory)

Labeling +
Traceability sheet
issuing

No

Sintered parts
Workshop

PS

Yes
SS

Quality
No

PS

Yes
S
FT

Sintered parts
Workshop

Transport between process


step
Stocking in the
compacting waiting zone

First release:
16.03.2009

Department:
Eng. Workshop 1

Issued: eng.

Date:
11-02-2010

Checked: eng.

Date:
11-02-2010

1/6

Process Flow Chart


Part name: EXTERNAL ROTOR
Plan modification index:03/11-02-2010
Revision date: 11-02-2010

Plant: x
Reference: D-3 1593888
EDITION: 2
CODE 1111456

No.of significant characreritics ; 4


Sintered Parts Workshop
Pag.

1/6

Product identification
OP. 10
PRESSING

PS

Sintered parts
Workshop

No

PS
Quality
Sampling for
verification outside
AP. MAHR
the flow
(FORMTESTER MMO 44)
Yes
.

Pressing
Starting Control

SECTIA SINTERIZATE

No

Dimensional
control

PS

FA

Yes

Weight &density
control, difference of
density

Sintered parts
Workshop

No
PS

Quality

Yes

Labeling +
lot traceability

FT

Sintered parts
Workshop

Transport between
process step
Stocking in the sintering
waiting zone
Product identification
OP. 15
SINTERING

PS

Sampling for
verification outside
the flow

Sintering Starting
Control

Sintered parts
Workshop

A
No

PS

Quality

Yes

Dimensional
Control

No

PS

FA

Sintered parts
Workshop

Neconformity
analysis

Yes

Chemical analysis
and metallographic

Quality

PS

No
No
Yes

Labeling+lot
traceability

Yes

First release:
16.03.2009

FT

Reworking

Department: 2
Eng. Workshop 1

Issued: eng.

Date:
11-02-2010

GR

Sintered parts
Workshop

Checked: eng.

Date:
11-02-2010

Process Flow Chart


Part name: EXTERNAL ROTOR
Plan modification index:03/11-02-2010
Revision date: 11-02-2010

Plant: x
Reference: D-3 1593888
EDITION: 2
CODE 1111456

No.of significant characreritics ; 4


Sintered Parts Workshop
Pag.

1/6

Transport between
process step
Stocking in the
deburring waiting zone
Product identification
OP. 17
DEBURRINGWASHING-DRYING

PS

Labeling+lot
traceability

FT

Sintered parts
Workshop

Transport between
process step

Workshop

Stocking in the
lubrication waiting
zone
Product identification
OP. 20
LUBRICATION

PS

Transport between
process step
Stocking in the sizing
waiting zone

PS

Sintered parts
Workshop
Sintered parts workshop

B
Sampling for
verification outside
the flow

Sizing Starting
Control

MAHR:
FORMTESTER MMO 44
PERTHOMETRU
UT-CN: 3D ZEISS

No
PS

Quality

Yes
Sintered parts workshop

Dimensional control
on the flow
Dimensional
control out of the
flow

No

PS

FA

Yes
No

No

PS

Sintered parts
Workshop

Quality

Yes

Yes

Labeling+lot
traceability

Reworking

First release:
16.03.2009

Neconformity
analysis

Department:
Eng. Workshop 1

Issued: eng.

Date:
11-02-2010

FT

GR

Checked: eng.

Date:
11-02-2010

Process Flow Chart


Part name: EXTERNAL ROTOR
Plan modification index:03/11-02-2010
Revision date: 11-02-2010

Plant: x
Reference: D-3 1593888
EDITION: 2
CODE 1111456

No.of significant characreritics ; 4


Sintered Parts Workshop
Pag.

Transport between
process step
Stocking in the CIF
waiting zone
Product identification
OP. 30
HIGH FREQUENCY
HARDENING-HFH

PS

Sintered parts
Workshop

HFH Starting
Control

Sampling for
verification
outside the

op. C.I.F.

No

PS

Neconformity
analysis

PS

Quality

Yes

Diameter control
on the flow

No

FA

Sintered parts
Workshop

Yes

Control out of the flow


( hardness, depth of
layer )

No

No
Yes

Yes

Labeling+lot
traceability

Quality

PS

GR

FT

Reworking

Transport between
process step
Stocking in the protection
imersion waiting zone

Sintered parts
Workshop

Product identification
OP. 35
Sorting
PS

Stocking in the final


control waiting zone
Labeling+lot
traceability

FT
PS

OP. 40
FINAL CONTROL

Sampling for
verification
outside the

No
FC

UT-CN 3D
MAHR:
Formtester MMQ 44
Perthometru

Sintered parts
Workshop

Quality

Yes

Labeling+lot
traceability

FT

Sintered parts
Workshop

First release:
16.03.2009

Department:
Eng. Workshop 1

Issued: eng.

Date:
11-02-2010

Checked: eng.

Date:
11-02-2010

1/6

Process Flow Chart


Part name: EXTERNAL ROTOR
Plan modification index:03/11-02-2010
Revision date: 11-02-2010

Plant: x
Reference: D-3 1593888
EDITION: 2
CODE 1111456

No.of significant characreritics ; 4


Sintered Parts Workshop
Pag.

OP. 45
PACKAGING

DC
L

Labeling+lot
traceability

FT

Quality

Sintered parts
Workshop

Reject

Sintered parts Workshop

4
Finished Goods Warehouse

STOCKING FOR
DISPATCH

DC
L

LEGENDA
PS-CONTROL PLAN DRIVING INTERNAL ROTOR
FA- self-control sheet
AP.MAHR-device for measuring, the shape, position, roughness, profile, planeity, concentricity, precised dimensions.
FC- control sheet
FT- traceability sheet
GR- repairing range
UT-CN-3D-MAHR-Formtester MMQ 44
REJECT defective parts isolation
DCL - Conditioning and delivery disposition

First release:
16.03.2009

Department:
Eng. Workshop 1

Issued: eng.

Date:
11-02-2010

Checked: eng.

Date:
11-02-2010

1/6

Process Flow Chart


Part name: EXTERNAL ROTOR
Plan modification index:03/11-02-2010
Revision date: 11-02-2010

Plant: x
Reference: D-3 1593888
EDITION: 2
CODE 1111456

No.of significant characreritics ; 4


Sintered Parts Workshop
Pag.

SYMBOLS USED

Part number and reference at entrance, specs


iIn the technical documentation of the customer

Transfer, transport

Product state of reception

Storage

Product identifying,
traceability

Control within the


manufacturing post

Control inside the


manufacturing line

Manufacturing
with control of
process parameters

Serial operation
start-up control

Data recording
Concatenation of
operations

Conection between
operations

A
A

Waiting for decision


.

Limits of a geografic place

Control outside the manufacturing


line

Mufacturing with
control of product and
process parameters

Packaging

Page Conection

5
6

First release:
16.03.2009

Department:
Eng. Workshop 1

Issued: eng.

Date:
11-02-2010

Checked: eng.

Date:
11-02-2010

1/6