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CONCRETE
HZA-PS 13-E
y
z
3D - loading
suitable for dynamic loading
y
z
3D - loading
suitable for dynamic loading
suitable for seismic loading
suitable for safety relevant areas
HA L F E N H Z A - PS CAS T- IN CHANNE LS
General
Approvals
c ia
l ly
Z
No
p.
p
A
.4
21
...
HTA:
HTA-CE:
HZA 41/22:
Z-21.4-...
ETA - 09 / 0339
ed
ov
appr
Evaluation Report
HZA-PS:
Evaluation Report
Technical University of Dortmund
09.05.18-E
proved by:
technische universitt
dortmund
Fakultt Architektur und Bauingenieurwesen
Betonbau Befestigungstechnik
Fire Protection
Quality
Cert.-No. QS-281 HH
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Vattenfall AB
Vattenfall AB
Application Examples
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Vattenfall AB
Application Examples
E.ON AG
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Application Examples
Application
example 1
Application
example 2
Application
example 3
Application
example 4
Cable tray
supported by cantilever
brackets mounted to
a vertical toothed
channel
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Safety Relevant Aspects
Standard application
For applications in normal concrete constructions such
as office buildings, schools, industrial buildings or in
non-safety relevant areas of nuclear power plants
HALFEN HTA-CE & HZA Channels are officially approved,
and recommended. In such cases the typical maximum
crack width within the concrete structure is up to 0.3 mm.
Concrete cracks
up to 0.3 mm
Approvals
Expert Report
HALFEN HZA-PS
Cast-in channel
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Tests
1.0 mm/1.5 mm
Load
Category A2: Loading cases which occur less than ten times
during the lifetime of the facility.
Category A1: Loading cases which occur more than ten times
during the lifetime of the facility.
As a result of the higher demands of category 3 and 2
you have to consider wider concrete cracks. Therefore the
behaviour of the anchoring systems is examined in additional
suitability tests with crack widths more than 0.4 mm.
The existing guideline from the German institute for Building
Technology (DIBt) for the use of post installed anchors in
nuclear power plants was the basis for the determination of
the additional tests.
Deformation
Load-deformation diagram of a pull out test showing the steady load
increases with a low deformation until maximum load is achieved.
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Tests
Load
Deformation
Crack width
to 1,5 mm
Adjustment
of crack
1,5
Apply
preload to
anchor
Load-deformation diagram - even after the cyclic load test the final pull
out test shows a steady rise with only low deformation.
Test of residual
load capacity
1,4
1,2
1
crack widths
varied
0,8
0,6
0,4
0,2
0
0
500
1000
Time [s]
1500
2000
Load
Deformation
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Product Overview
HZA-PS 38/23
38
35
35
250
35
5.7
5.7
140
166 *
200
140
163 *
35
23
20
29
18
12
40
40
HZA-PS 53/34
Product identification
34
52.5
250
35
140
35
177 *
Nailing hole
Product indentification
printed on the channel
flange
30
5.7
* including a tolerance of 3 mm
40
350 / 3
550 / 3
1050 / 5
3030 / 13
6070 / 25
200 / 2
350 / 3
550 / 4
1050 / 6
3030 / 16
6070 / 31
1450/ 8
1650/ 9
1850/ 10
2650/ 14
1300 / 6
1550 / 7
1800/ 8
2050 / 9
2300/ 10
2550/ 11
2800/ 12
2050/ 11
2250/ 12
2450/ 13
3300/ 14
3550/ 15
3800/ 16
2850/ 15
3250/ 17
3450/ 18
3850/ 20
4050/ 21
4250/ 22
4050/ 17
4300/ 18
4550/ 19
4800/ 20
3650/ 19
5050/ 21
5300/ 22
5550/ 23
5800/ 24
4450/ 23
4650/ 24
4850/ 25
5050/ 26
5250/ 27
5450/ 28
5650/ 29
5850/ 30
10
800 / 5
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Product Overview
HZS 38/23
M16
HZS 53/34
M20
Product identification
Nomenclature on bolt head:
Manufacturer
HALFEN
H
4.6
8.8
H Z S T- B o l t l e n g t h s
Bolt type/
channel prole
Grade 8.8
Bolt length (mm)
HZS 53/34
M20
65, 100
HZS 38/23
M16
40, 60, 80
HZS 29/20
M12
60, 80
Channel prefix
Channel profile
Material/finish (FV)
Length (mm)
Combination strip filler
Tender specifications
1.
1.1
2.
2.1
HALFEN Bolts
HALFEN Bolts type HZS
HALFEN toothed bolt HZS
belonging to correspondent HALFEN Cast-in
channel HZA-PS, electroplated with special coating, including nut, deliver and install
according to the HALFEN assembly instruction.
11
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Technical Data
Load capacities
Loads
All the values shown are design resistance capacities and
should therefore be compared against fully factored loads
(ULS)
e.g.
where
G =
gk =
q =
qk =
FEd = G Gk + Q Qk
Concrete C20/25
b1
To check:
A FEd =
Load pairs
F F
bi 250
bi 250
FRd [kN]
FRd [kN]
HZA-PS profile
F F
p1 b1 p2
b2
bi 250
pi = 50
pi = 100
pi = 150
pi = 200
pi = 250
19.25
22.0
25.7
30.8
53/34
30.8
38/23
16.8
9.4
10.5
12.0
14.0
16.8
29/20
11.2
6.3
7.5
9.0
11.2
11.2
Check B is only necessary, if there is an arrangement of 2 or more bolts connecting one component.
Intermediate values may be linearly interpolated.
ae
ar1
aa1
a r1
ar
aa
ae
af
ar1
aa1
HZA-PS
53/34
200
400
175
350
200
400
180 + c
HZA-PS
38/23
150
300
130
250
225
150
170 + c
HZA-PS
29/20
100
200
80
200
140
125
160 + c
af
d
ae
channel pair
ar
aa
single channel
ar
Moment
Bolt
capacity MRd
diameter HZS 29/20 HZS 38/23 HZS 53/34
(Nm)
(mm)
12
Tensile
capacity
FRd (kN)
M20
350
303.0
79.0
M16
120
155.4
50.5
M12
80
61.2
27.2
Permissible bolts
HZA-PS 53/34
12.0
M20
HZA-PS 38/23
3.0
M16
HZA-PS 29/20
2.0
M12
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Product Advantages
Type HZS
Teeth
13
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Product Advantages
T- bolts
All HZS Bolts for the HZA-PS Systems are exclusively available in high
strength class 8.8. This guarantees that
the bolt, even if there is an additional
moment acting on the bolt, can transmit forces savely into the channels. The
tightening torque guarantees a positive
Quality
Our production plant in Langenfeld/
Germany is certified according to DIN EN
ISO 9001. This means a permanent controlling and maintenance of all machines
and processes at the factory. All controls
are according to the HALFEN quality
system QS-based on DIN EN ISO 9001.
The HALFEN production plant is certified
for welding processes according to international standard DIN EN ISO 3834-2
and according to German DIN 18800-7.
To ensure the quality of all incoming
materials HALFEN has installed incoming
inspections:
Certication
Under DIN EN 10204 the following
documents can be issued:
Acceptance certificates based on non
specific test (production certificate 2.1
and production certificate 2.2 [a more
detailed description]) and acceptance
certificates based on specific test on
the delivered product (inspection certificate 3.1).
14
HA L F E N H Z A - PS CAS T- IN CHANNE LS
Summary
Hot-rolled toothed
channels HZA-PS
Main features:
Additional features:
Additional features:
safety
reliability
efficiency
adjustable bolt connection
no damage to concrete or
reinforcement
suitable for concrete pressureand tensile-stress zones
approved for fire-resistant
structural elements
15
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Product Overview HALFEN HTA-CE/HZA Cast-in Channels
HTA-CE 54/33
HTA-CE 49/30
161
192
Cold - formed
HTA-CE 72/49
50
30
33
49
53.5
22
33
Bolt:
HS 72/48
22
Bolt:
HS 50/30
Material:
HTA-CE 52/34-Q
Material:
HTA-CE 52/34
Hot - rolled
HTA-CE 50/30
161
164
185
191
HTA-CE 55/42
100
72
54.5
22.5
30
22.5
22.5
Bolt:
HS 50/30
HSR 50/30
Bolt:
HS 50/30
Material:
49
33.5
33.5
26
Bolt:
HS 72/48
HSR 72/48
Material:
52.5
42
48.5
52.5
33
16
Bolt:
HS 50/30
Material:
HTA-CE 72/48
100
72
Material:
Bolt:
HS 50/30
HSR 50/30
Material:
Material:
HA L F E N H Z A - PS CA S T- IN CHANNE LS
Product Overview HALFEN HTA-CE/HZA Cast-in Channels
HTA-CE 28/15
81
17.5
20.5
25
18
12
18
22.3
50
28
38
15.25
41.3
= steel S235JR,
hot-dip galvanized
A4 = stainless steel1.4571/
1.4404/1.4401
HCR = stainless steel
1.4547/1.4529
HTA-CE 38/17
75
89
40 *
HZA 41/22
HTA-CE 40/25
FV
Bolt:
HS 38/17
Bolt:
HZS 41/22
Bolt:
HS 40/22
Material:
Material:
Material:
* 40
* 39.5
Material:
* 68.5
* 68.5
* 77.9
HTA-CE 40/22
HZA 29/20
HZA 53/34
HZA 64/44
177
187
HZA 38/23
Bolt:
HS 28/15
Material:
Bolt:
HZS 29/20
Material:
44
34
22.5
14
Bolt:
HS 40/22
HSR 40/22
Bolt:
HZS 38/23
Material:
20
23
23
18
18
29
83
39.5
38
87
99
64
52.5
Bolt:
HZS 53/34
26
Bolt:
HZS 29/20
Material:
17
Connection Solutions.
The HALFEN Product range.
HTA-CE
Cast-In Channels
HZA DYNAGRIP
Cast-In Channels
HTA-CS
Curved Solutions Channels
HGB
Balustrade Fixings
HTU Cast-In
Channels
DEMU
Sockets/Inserts
REINFORCEMENT SYSTEMS
HBS-05
Screw Connections
MBT
Reinforcing coupler
HBT
Rebend Connections
HDB
Shear Rails
HIT
ISO-Element
HBB
bi-Trapez-Box
HTT/HTF
Impact Sound Insulation
Elements
HCC
Column Shoe
HSC
Stud Connector
LIFTING SYSTEMS, CONCRETE PRE-CAST SYSTEMS, NATURAL STONE SYSTEMS, BRICKWORK SUPPORT SYSTEMS, ROD SYSTEMS
DEHA HD-Socket
Lifting Anchor
System
FRIMEDA
Lifting Anchor
System
FPA
Precast
Panel Anchors
BA
Body Anchor
UMA
Grout-In Anchors
SUK
Sub Structure
HK4
Brickwork Support
System
DETAN
Rod System
C ON T A C T H A L F E N WO RLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries, plea se contac t us:
Austria
Belgium / Luxembourg
HALFEN N.V.
Borkelstraat 131
2900 Schoten
Fax:
+32 - 3 - 658 15 33
China
Fax:
Czech Republic
HALFEN-DEHA s.r.o.
Business Center afrnkova
afrnkova 1238/1
155 00 Praha 5
France
HALFEN S.A.S.
18, rue Goubet
75019 Paris
Fax:
+33 - 1- 445231 52
Germany
Fax:
Italy
Fax:
Netherlands
HALFEN b.v.
Oostermaat 3
7623 CS Borne
Fax:
Norway
HALFEN AS
Postboks 2080
4095 Stavanger
Phone: +47 - 51 82 34 00
E-Mail: post@halfen.no
Internet: www.halfen.no
Fax:
+47 - 51 82 34 01
Poland
Fax:
+48 - 61 - 622 14 15
Sweden
Halfen AB
Box 150
435 23 Mlnlycke
Phone: +46 - 31 - 98 58 00
E-Mail: info@halfen.se
Internet: www.halfen.se
Fax:
+46 - 31 - 98 58 01
Switzerland
HALFEN Swiss AG
Hertistrasse 25
8304 Wallisellen
Fax:
+41 - 44 - 849 78 79
United Kingdom /
Ireland
HALFEN Ltd.
Humphrys Road Woodside Estate
Dunstable LU5 4TP
Phone: +1 800.423.91 40
E-Mail: info@halfenusa.com
Internet: www.halfenusa.com
Fax:
Furthermore HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com
NOTES REGARDING THIS CATALOGUE
Technical and design changes reserved. The information in this publication is based on state-of-the-art technology at the time
of publication. We reserve the right to make technical and design changes at any time. HALFEN GmbH shall not accept liability
for the accuracy of the information in this publication or for any printing errors.
The Quality Management System of Halfen GmbH is certified for the locations in Germany, France, the Netherlands,
Austria, Poland, Switzerland and the Czech Republic according to DIN EN ISO 9001:2008, Certificate No. QS-281 HH.
+1 877.683.4910
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