The formulae used for calculating of radiation and convection losses are

Radiation Losses = Qr = 4.876 x 10-8 x x(Ts4 Ta4)

Convection Losses = Qnc = 80.33 x (Ts Ta) 1.333 x [(Ts + Ta)/2]-0.724
Ta
Ts

Ambient air temp in kelvin

Service Temperature in kelvin
Emmissivity = 0.9

convection losses for cylindrical cyclone

Ta
Ts
Ts - Ta

Ta
Ts

308.15 k
464.33 k
156.18

(Ts Ta) 1.333

[(Ts + Ta)/2]-0.724
constant

839.6584885481
0.0134003256
80.33

Ts4-Ta4

Convection loss

903.8488337046 k cal / hr / sq mts

Radiation Loss

D
R
H
area
are4a
total area
convection loss
convection loss

6300 mm
3150 mm
8959 mm

6.3 mts
3.15 mts
8.959 mts

177.226938
31.15665
208.383588 sq mts
188347.262976974 k cals / hr
0.5690249637 k cals / kg clinker

area
Radiation Loss
Radiation Loss

convection losses for conical cyclone

Ta
Ts
Ts - Ta

308.15 k
410.33 k
102.18

Radiation losses
Ta
Ts

(Ts Ta) 1.333

[(Ts + Ta)/2]-0.724
constant

476.9630573007
0.0141221717
80.33

Ts4-Ta4

Convection loss

541.0831324044 k cal / hr / sq mts

Radiation Loss

D
d

6300 mm
900 mm

R
r

3150 mm
450 mm

7322 mm

area

Radiation Loss
i

6609.7794214331

R+r

3600

Radiation Loss

74716946.5798793
31156650
635850
area

106509446.579879 sq mm

Convection loss

57630.4649860992 k cal / hr

Convection loss

0.1741101661 k cal / kg clinker

convection losses for conical cyclone

Ta
Ts
Ts - Ta

308.15
461.3
153.15

Radiation losses
Ta
Ts

(Ts Ta) 1.333

[(Ts + Ta)/2]-0.724
constant

818.0144256863
0.0134385096
80.33

Ts4-Ta4

Convection loss

883.0592291734 k cal / hr / sq mts

Radiation Loss

d1
r=d1/2
3.14*r*r (area)
L*I(final convection) (kcal/hr)
M/331000 (kcal/kg clinker)

3920 mm
1960 mm
12062624 sq mm
10652.0114512491 k cal / hr
0.0321813035 k cal / kg clinker

area
Radiation Loss
Radiation Loss

Radiation losses for cylindrical cyclone

308.15 k
464.33 k
37467650677
0.9

1644.2303823 k cal / hr / sq mts

208.383588 sq mts
342630.62657 k cals / hr
1.0351378446 k cals / kg clinker

Radiation losses for conical cyclone

308.15 k
410.33 k
19331973441
0.9

848.36432251 k cal / hr / sq mts

106509446.58 sq mm

90358.814488 k cal / hr

0.2729873549 k cal / kg clinker

Radiation losses for conical cyclone

308.15
461.3
36266134695
0.9

1591.503055 k cal / hr / sq mts

12062624 sq mm
19197.702947 k cal / hr
0.0579991026 k cal / kg clinker

CALCULATION OF FLAME MOMENTUM

CALCULATION OF FLAME MOMENTUM

( USING COAL CONSUMPTION METHOD )

1

COAL FIRING IN KILN

TPH

CV OF COAL

FIRING IN KILN

L-MIN

ACTUAL PA

TEMPERATURE OF AIR

DENSITY OF AIR

PA

%PA OA L-MIN

10

STATIC PRESSURE

11

TIP VELOCITY

M/SEC

12

FLAME MOMENTUM

M-SEC

( USING RETRACTION )
18.50

COAL FIRING IN KILN

K.CAL/KG

5000.00

CV OF COAL

K.CAL/HR

92500000.00

FIRING IN KILN

KG/MIN

2173.75

L-MIN

M /MIN

185.00

ACTUAL PA

65.00

TEMPERATURE OF AIR

1.23

DENSITY OF AIR

KG/M3
KG/MIN

226.88

PA

10.44

%PA OA L-MIN

MMWG

2050.00

10

RETRACTION

181.11

11

TIP VELOCITY

1890.26

12

FLAME MOMENTUM

CALCULATION OF FLAME MOMENTUM

CALCULATION OF FLAME MOMENTUM

( USING HEAT CONSUMPTION METHOD )

( USING RETRACTION )

HEAT CONSUMPTION

K.CAL/KG

685.00

HEAT CONSUMPTION

% COAL FIRING IN KILN

K.CAL/KG

40.00

% COAL FIRING IN KILN

KILN PRODUCTION

FIRING IN KILN

L-MIN

ACTUAL PA

TEMPERATURE OF AIR

DENSITY OF AIR

PA

10

%PA OA L-MIN

TPD

8000.00

KILN PRODUCTION

91333333.33

FIRING IN KILN

KG/MIN

2146.33

L-MIN

M /MIN

185.00

ACTUAL PA

65.00

TEMPERATURE OF AIR

K.CAL/HR
3

KG/M

1.23

DENSITY OF AIR

226.88

PA

10.57

10

%PA OA L-MIN

MMWG

KG/MIN

11

STATIC PRESSURE

2050.00

11

RETRACTION

12

TIP VELOCITY

M/SEC

181.11

12

TIP VELOCITY

13

FLAME MOMENTUM

M-SEC

1914.40

13

FLAME MOMENTUM

N OF FLAME MOMENTUM

NG RETRACTION )
TPH

19.00

K.CAL/KG

5000.00

K.CAL/HR

95000000.00

KG/MIN

2232.50

M /MIN

185.00

65.00

KG/M3
KG/MIN
%

RETRACTIO TIP AREA

1.23
226.88
10.16

MM

70.00

M/SEC

161.87

M-SEC

1645.03

19048

N OF FLAME MOMENTUM

NG RETRACTION )
K.CAL/KG

685.00

K.CAL/KG

40.00

TPD

8000.00

K.CAL/HR

91333333.33

KG/MIN

2146.33

M /MIN

206.00

65.00

KG/M

KG/MIN
%
MM

1.23
252.63
11.77
95.00

M/SEC

158.76

M-SEC

1868.71

21625.5

0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110

12001
12482
12963
13065
13167
14062
14956
15472
15988
16496
17004
17514
18024
18536
19048
19537
20026
20567
21108
21626
22143
23073
24003