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POSITIVE DISPLACEMENT PUMPS ROTARY

API 676

Varley Gear Pumps, part of the Hayward Tyler Group, manufacture a


range of outstanding double helical gear pumps in accordance with
the requirements of API 676 utilising API 682 shaft sealing systems when
required. This range complements the popular standard product and
draws on the extensive knowledge gained in power generation, oil transfer
and supply around the world. A full customer engineering service is
available to design products to other international standards or client
specifications.
Key Applications

Key Benefits

Oil Transfer
Crude, Heavy, Distillate,
Diesel, Lubricant

Low operating cost

Process Feed
Feedstock, Additives
Forced Lubrication
Compressors, Diesel and
Gas Engines, Draught Fans,
Process Pumps, Turbines
Seal Flush Systems
Process Fluid, Barrier Fluid

Long-term reliability
Engineered for the application
Ease of maintenance
Low pulsation design

www.haywardtyler.com

The Range
The API 676 range is based around the proven double helical gear pump design and benefits from its inherent reliability and
efficiency. By employing modular design, the central mounting arrangement can accommodate either electric, hydraulic or
air motors and different capacity pump ends.
The foot-foot design incorporates spacer couplings that allows for the mechanical seal to be serviced without
removing the pump or the need for re-alignment.
All units come supplied on either a slab baseplate or a fabricated hollow baseplate ready to be grouted in place.

Design
Varley designs by using soild models in Autodesk Inventor.
These can be used by the system designers to agree space and connection constraints.

Autodesk Inventor solid model

Finished unit for Macro International, Dubai

Pumping Principle
The pump contains two or three double helical gears that run on fixed centres. The rotary action of the driver gear is transferred to the
driven gear at the gear mesh line. As the gear has a 30deg helix angle, there are multiple meshes per shaft revolution, compared to
the single mesh of a spur gear pump. These multiple meshs give the output fluid a smoother pressure ripple.
The rotary action of the gear causes a depression in pressure within the tooth form, which draws fluid into the gear tooth. When the
tooth rotates to one revolution to the discharge side of the pump, the mesh line acts as a seal and forces the fluid into the discharge
port. The only part of the pump that is subject to discharge pressure is the discharge port.
Each shaft is supported by full complement roller bearings on either side of the gear and selected to give the highest possible Lb10 life.

Ancillaries
Pump ancillaries are chosen from reputable suppliers such as
ABB, Birkett, Baily, Crane, Fluiten and Burgmann, ensuring that
the valve, motor or seal meets or exceeds the project requirement.

Pump Performance Indication Guide


It is advisable to check the application with our works before making final selection.
Table is based on oil having a viscosity of 75 sec's Redwood No.1.

ar

Pump Size
Pressure
Pressu
re
barr
ba

psi
psi

1.7

25

3.4

50

5.2

75

Sp
eed rpm
r pm
Speed

6.9 100
8.6 125
10.3 150
13.8 200
20.7 300
27.6 400
34.5 500

Si ze 1

Si ze 2

Si ze 5

Si ze 7

Si ze 10

Si ze 20

Si ze 30

Si ze 35

Si ze 50

Si ze 75

Si ze 100

Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n
960

0.1

5.1

0.2

1420

0.2

7.9

0.2 14.9 0.3 24.6 0.3 40.9 0.2 39.4 0.5 98.1 0.9

9.7

960

0.1

5.0

0.2

1420

0.2

7.8

0.3 14.5 0.4 26.0 0.4 40.1 0.4 38.6 0.7 95.4 1.3

960

0.1

4.9

0.2

1420

0.2

7.8

0.3 14.1 0.5 25.6 0.5 39.2 0.5 37.7 1.0 92.7 1.7

9.3

8.9

0.1

4.8

0.3

0.2

7.8

0.4 13.7 0.6 25.0 0.6 38.4 0.6 36.8 1.3 89.9 2.1

960

0.2

4.7

0.3

1420

0.3

7.8

0.4 13.3 0.6 24.5 0.7 37.5 0.7 36.0 1.6 87.0 2.6

960

0.2

4.6

0.3

1420

0.3

7.8

0.5 13.0 0.7 23.9 0.8 36.6 0.8 35.1 1.9 84.2 3.0

960

0.2

4.4

0.4

1420

0.3

7.8

0.6 12.2 0.9 22.5 1.0 35.7 1.0 34.2

960

0.2

4.0

0.5

1420

0.4

7.7

0.7 11.7 1.2 20.0

960

0.3

3.6

0.7

0.7 10.2

0.5

7.7

960

0.3

3.2

1420

0.6

7.6

8.1

7.7

7.1

5.7

Kw

l/mi n

9.5

910

12.5

890

15.5

875

18.5

840

83

0.8

100

1.2

146

1.4

216

1.9

288

2.8

421

1.6

148

2.8

221

2.9

328

3.6

445

5.1

656

78

1.1

94

1.6

140

2.1

205

2.8

277

4.1

405

121

2.1

143

3.7

215

3.6

320

4.9

434

7.4

647

0.3 16.5 0.3 23.6 0.3 25.1 0.7 60.5 0.9

960

Si ze 200

l/mi n

127

0.3 17.1 0.2 24.6 0.2 26.1 0.5 63.6 0.7

1420

1420

8.5

0.2 17.6 0.1 25.6 0.1 27.2 0.3 66.5 0.5

Si ze 150
Kw

74

1.5

89

2.1

133

2.8

198

3.8

269

5.3

388

115

2.6

138

4.7

208

4.6

312

6.3

423

9.6

634

0.4 15.8 0.4 22.7 0.4 24.2 0.9 57.5 1.1

69

1.8

84

2.6

126

3.4

192

4.8

261

6.4

372

109

3.0

133

5.6

204

5.7

302

7.6

409

11.6

622

65

2.0

77

3.1

119

105

3.3

127

6.5

196

61

2.2

72

3.6

113

101

3.6

121

7.4

191

0.4 15.1 0.5 21.8 0.5 23.3 1.1 54.4 1.4

0.5 14.6 0.5 20.9 0.6 22.4 1.3 51.4 1.6

0.6 13.4 0.6 20.0 0.6 21.5

0.8 11.0

4.4

Choosing your Varley Gear Pump


You can do this in a number of ways:
Make a provisional choice from the Performance Indicator
Guide (above) and contact us direct

Visit our website www.haywardtyler.com for more details and


complete our on-line datasheet.

Complete the API Rotary Datasheet attached and fax to


+44 (0)1582 402563

Consult one of our engineers for guidance by


calling +44 (0)1582 393414

Standard Materials

Operating Parameters
Capacity

0.5igpm (0.14 M3/H) 916 igpm(250M3/H)

Viscosity Range

Up to 15,000 Secs Redwood No. 1


3

Pressures

Up to 500 p.s.i (35kg/cm )

Suction Lift

Up to 20+ Hg (445mm)

Temperatures

Up to 350F (176c)

Pump Casing ASTM A216 WCB


Shafts Carbon Steel BS970 EN36B / (655 M13)
Gears Carbon Steel BS970 EN9 / (070 M55)
Elastomers Nitrile Rubber / Viton / PTFE
Gland Packing PTFE Impregnated Yarn
Mechanical Seals Stainless / Carbon / Viton / PTFE
Bearings Full Roller Bearings

Alternatives
Pump Casing SG Iron BS2785 Grade 420, Cast Steel BS3100 Grade A2, 316 STST, Duplex STST UNS32760
Mechanical Seals Ceramic / Ni-Resist / Viton / Carbide - Tandem - Balanced - Flushed
Bearings - Tungsten Carbide, Bronze PB4, PTFE Impregnated Wrapped Bush
Gears - 316 STT, Hard to C50, Bronze, Duplex STST

POSITIVE DISPLACEMENT PUMPS ROTARY


API 676

Case Studies
User:
Petrodar Operating
Company
Project:
Melut Basin Oil
Development
Upstream, Sudan
Pumping equipment to transfer
diesel fuel and crude oil.

min

max

Services

Materials

Our global resource centres provide on

A216 Carbon Steel

going maintenance and support for all our


Hayward Tyler products and those of

Flow Rate (m /hr) 1.5

35

UNS 39276 Super Duplex


Stainless Steel

Pressure (bar)

12

Motor

Our

ABB EEXDE 11 BT4

comprehensive range of options for

other OEM's.

first

class

engineers

offer

pumps and motors, complemented by a


vast spares warehouse, ensuring that your
business processes are uninterrupted

User:
Doodeh Sanati

and running at optimum levels at all times.

Contractor:
Sadid Jahanti

For

more

information

please

visit

our website.

Project:
Carbon Black Plant
Saveh, Iran

Quality Standards
ISO 9001/2000

Pumping feedstock oils and


molasses from storage,
unloading and daily process
holding tanks.

On Line Documents
ITP - Inspection Test Plan
DEM - Dimensional Examination

Materials
A216 Carbon Steel

Flow Rate (m3/hr) 60

API 682 Mechanical Seal

Pressure (bar)

During Manufacture
FT - Functionality Test

Spacer Couplings

PT - Production Test

A216 Cast Steel Valves

HT - Hydro Test

Welding to ASME IX

NL - Allowable Nozzle Loads

Motor

RL - Reference List

Euro MOTORI EEXDE

DL - Documentation List
PP - Painting Procedure

HT/API676/0506-01

WP - Welding Procedure

www.haywardtyler.com

Est.1815

PAGE __________ OF ______________

API 676
Rotary Pump Data Sheet SI Units

JOB NO. ___________________________ ITEM NO. _______________


PURCH. ORDER NO. _______________ DATE ___________________
INQUIRY NO_______________________ BY _____________________
REVISION ________________________

DATE __________________

APPLICABLE TO:

FOR ___________________________________________________________________________________ UNIT ________________________________________________

SITE __________________________________________________________________________________ NO. OF PUMPS REQUIRED ___________________________

SERVICE ______________________________________________________________________________ SIZE AND TYPE _____________________________________

MANUFACTURER ______________________________________________________________________ SERIAL NO. _________________________________________

NOTE:

PROPOSAL

PURCHASE

AS BUILT

INDICATES INFORMATION TO BE COMPLETED BY THE PURCHASER

BY MANUFACTURER

GENERAL

NO. MOTOR DRIVEN ______________________ OTHER DRIVER TYPE ____________________________________________________________________________

PUMP ITEM NOS _________________________ PUMP ITEM NOS ________________________________________________________________________________

10

MOTOR ITEM NOS _______________________

11

MOTOR PROVIDED BY ____________________ DRIVER PROVIDED BY __________________________ GEAR PROVIDED BY __________________________

12

MOTOR MOUNTED BY ____________________ DRIVER MOUNTED BY __________________________

13

MOTOR DATA SHEET NO. _________________

14

DRIVER ITEM NOS ______________________________ GEAR ITEM NOS ______________________________

GEAR MOUNTED BY __________________________

DRIVER DATA SHEET NO ________________________ GEAR DATA SHEET NO ________________________

OPERATING CONDITIONS

LIQUID

15

CAPACITY @ PT (m /h):

TYPE OR NAME OF LIQUID ________________________________________

16

@ MAXIMUM VISCOSITY _________ @ MINIMUM VISCOSITY _________

PUMPING TEMPERATURE (OC):

17

DISCHARGE PRESSURE (kPa)(BARG):

NORMAL ____________ MAXIMUM _____________ MINIMUM ____________

18

MAXIMUM ___________ MINIMUM ___________

SPECIFIC GRAVITY_________ MAXIMUM _________ MINIMUM _________

19

SUCTION PRESSURE (kPa)(BARG):

SPECIFIC HEAT _________________________ Cp (kJ/kgOC)

20

MAXIMUM ___________ MINIMUM ___________

VISCOSITY (Cp) __________ MAXIMUM __________ MINIMUM __________

21

DIFFERENTIAL PRESSURE (kPa)(BARG):

CORROSIVE/EROSIVE AGENTS _________________________

22

MAXIMUM ___________ MINIMUM ___________

CHLORIDE CONCENTRATION (PPM) _____________________

23

NPSH AVAILABLE (m) _____________________________________________

24

HYDRAULIC kW __________________________________________________

25

H2S CONCENTRATION (PPM) ____________________________


LIQUID

TOXIC

FLAMMABLE

OTHER ___________

_____________________________________________________________________

PERFORMANCE

26

RATED CAPACITY (m /h)

27

NPSH REQUIRED (m)

28

RATED SPEED (RPM)

HEATED

29

DISPLACEMENT (m /h)

ELECTRICAL AREA CLASS _______

30

VOLUMETRIC EFFICIENCY (%)

WINTERIZATION REQD

31

MECHANICAL EFFICIENCY (%)

32

kW @ MAXIMUM VISCOSITY

33

kW @ RELIEF VALVE SETTING

34

MAXIMUM ALLOWABLE SPEED (RPM)

DUST

35

MINIMUM ALLOWABLE SPEED (RPM)

OTHER ___________________________________________________________

SITE AND UTILITY DATA


LOCATION

36

OUTDOOR

UNHEATED

UNDER ROOF
GROUP ____

DIV ______

TROPICALIZATION REQD

SITE DATA
RANGE OF AMBIENT TEMPS: MIN/MAX ______/________OC
UNUSUAL CONDITIONS
FUMES

SALT ATMOSPHERE

UTILITY CONDITIONS

CONSTRUCTION

37

ELECTRICITY

DRIVERS

HEATING

CONTROL

SHUTDOWN

VOLTAGE

__________

__________

__________

____________

SUCTION

HERTZ

__________

__________

__________

____________

DISCHARGE

PHASE

__________

__________

__________

____________

COOLING WATER INLET

RETURN

DESIGN

MAX

DRAINS

TEMP C

__________

MAX______ __________

____________

VENTS

PRESS.(kPa)(BARG)__________

MIN_______ __________

____________

38

CONNECTIONS

39
40
41

GLAND FLUSH

42
43
44

JACKET

SIZE

ANSI RATING

FACING

POSITION

SOURCE ________________________________________________________

45
46

INDOOR

INSTRUMENT AIR
PUMP TYPE:

PRESS (kPa)(BARG)

47

INTERNAL GEAR

TWIN-SCREW

VANE

48

EXTERNAL GEAR

THREE-SCREW

PROGRESSING CAVITY

49

GEAR TYPE

50

SPUR

51

OTHER ___________________________________________________________

MAX

MIN

____________

____________

APPLICABLE SPECIFICATIONS:
AP1 676 POSITIVE DISPLACEMENT PUMPS - ROTARY
GOVERNING SPECIFICATION (IF DIFFERENT) ___________________

HELICAL

REMARKS: __________________________________________________________

API 676
Rotary Pump Data Sheet SI Units

PAGE __________ OF ____


JOB NO. ___________________________ ITEM NO. _______________
REVISION _________________________ DATE ___________________
BY _____________________

CONSTRUCTION CONTINUED

MATERIALS

2 CASING

CASING ___________________________________________________________

MAXIMUM ALLOWABLE PRESSURE_________ (kPa)(BARG) @_______OC

STATOR ___________________________________________________________

HYDROSTATIC TEST PRESSURE___________ (kPa)(BARG)

END PLATES ______________________________________________________

STEAM JACKET PRESSURE________________ (kPa)(BARG) @_______ C

ROTOR(S) _________________________________________________________

ROTOR MOUNT

BETWEEN BEARINGS

OVERHUNG

VANES ____________________________________________________________

TIMING GEARS

YES

NO

SHAFT ____________________________________________________________

BEARING TYPE

RADIAL _______________

THRUST___________

SLEEVE(S) ________________________________________________________

LUBRICATION TYPE:

CONSTANT LEVEL OILERS

GLAND(S) _________________________________________________________

10

PUMPED FLUID

RING OIL

OIL MIST

BEARING HOUSING _______________________________________________

11

EXTERNAL

OIL FLOOD

GREASE

TIMING GEARS ___________________________________________________

12

LUBRICANT TYPE_________________________________________________

SPECIAL MATERIAL TESTS (2.9.1.3) ________________________________

13

MECHANICAL SEALS

LOW AMBIENT TEMP. MATERIALS TESTS (2.9.5) ____________________

14

MANUFACTURER AND MODEL _________________________________

QA INSPECTION AND TEST


COMPLIANCE WITH INSPECTORS CHECKLIST

15

MANUFACTURER CODE _______________________________________

16

API 682 SEAL FLUSH PAN _________________________________________

CERTIFICATION OF MATERIALS

17

API 682 SEAL CODE ______________________________________________

FINAL ASSEMBLY CLEARANCES

18

PACKING:

SURFACE AND SUBSURFACE EXAMINATIONS

LANTERN RING

19

MANUFACTURER AND TYPE ___________

20

DRIVE MECHANISM

ULTRASONIC __________________________________________________

21

DIRECT-COUPLED

22

COUPLING MANUFACTURER ______________________________________

23

V-BELT

RADIOGRAPHY ________________________________________________

NO. OF RINGS _____

MAGNETIC PARTICLE __________________________________________

GEAR

LIQUID PENETRANT ___________________________________________


CLEANLINESS PRIOR TO FINAL ASSEMBLY

DRIVERS

24

MOTOR

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES

25

MANUFACTURER _________________________________________________

FURNISH PROCEDURES FOR OPTIONAL TESTS

26

TYPE ____________________________________________________________

TESTS

27

FRAME NO. ______________________________________________________

HYDROSTATIC

28

CONSTANT SPEED _______________________________________________

MECHANICAL RUN

29

VARIABLE SPEED ________________________________________________

PERFORMANCE

30

kW_______________________________ RPM __________________________

NPSH

31

VOLTS___________________________ PHASE ________________________

32

HERTZ___________________________ SERVICE FACTOR ______________

DOMESTIC

33

ENCLOSURE _____________________________________________________

OUTDOOR STORAGE MORE THAN 6 MONTHS

34

__________________________________________________________________

35

STEAM TURBINE _________________________________________________

36

OTHER (SEE SEPARATE DATA SHEETS) ___________________________

37

OTHER PURCHASER REQUIREMENTS

38 NAMEPLATE UNITS
39
40
41

CUSTOMARY

RELIEF VALVES BY PUMP MFGR

PUMP VENDOR

WIT

OBS

PREPARATION FOR SHIPMENT


EXPORT

EXPORT BOXING REQD

WEIGHT (LBS)
PUMP ______________

BASE _____

GEAR ____

DRIVER ______

BASEPLATE
BY PUMP MANUFACTURER

SUITABLE FOR EPOXY GROUT

EXTENDED FOR __________________________________________________

SI

INTERNAL

PIPING FOR SEAL FURNISHED BY:

REQD

EXTERNAL

SUBSOLE PLATES BY PUMP MANUFACTURER


DRAIN-RIM

DRAIN-PAN

OTHERS

42 PIPING FOR COOLING/HEATING FURNISHED BY:


43

PUMP VENDOR

OTHERS

44

PROVIDE TECHNICAL DATA MANUAL

45 REMARKS ___________________________________________________________________________________________________________________________________
46 ______________________________________________________________________________________________________________________________________________
47 ______________________________________________________________________________________________________________________________________________
48 ______________________________________________________________________________________________________________________________________________
49 ______________________________________________________________________________________________________________________________________________
50 ______________________________________________________________________________________________________________________________________________
51
HT/API676/0506-01