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SulCol- Training

Tushar Jambhale | May 06, 2015

SulCol 3.0.8

Sulzer Chemtech

What is it?

A Program developed to Design and Rate both trays


and packings
A program where the loads for an entire tower can
be accessed from one file
A Program that is EXACTLY the same as Sulzer's
internal program
A program that gives the user a wide range of
products and flexibilities

SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

The first thing the user


should do is set up their
preferences in "File"

This is what it looks like


when first started

SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

Click on Preferences
This brings up the
Preference Window

SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

Choose your defaults units,


Packing efficiency designation,
Material preference etc. in the
"General" Tab

SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

Place your personal data here

SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

For packing evaluations, this is


the default turn-up and
turndown conditions

SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

Program is constantly running


Loads and Properties can be
and starts with a packed
entered manually or from Pro-II
section over a trayed section
or Aspen

Input fields are white


Output fields are light yellow
SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

For Pro-II input, click on File


and then Import

SulCol 3.0.8

SulCol 3.0.8

Sulzer Chemtech

For Pro-II input

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SulCol 3.0.8

Sulzer Chemtech

Click to Open

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SulCol 3.0.8

Sulzer Chemtech

Make sure the Pro-II output file


has the "Tray Loading Summary"
Printout option turned on.

Pick a Pro-II Output File


and then click Open

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SulCol 3.0.8

Sulzer Chemtech

Enter the tray numbers


for the loads you desire

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

Enter the tray numbers


for the loads you desire.
Then click on RUN

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SulCol 3.0.8

Sulzer Chemtech

Now click on
Back to SULCOL
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SulCol 3.0.8

Sulzer Chemtech

Enter the system factor for the


WHOLE section
Loads have been entered
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SulCol 3.0.8

Sulzer Chemtech

Now add project information

Add descriptors

Add Tower Top Pressure

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SulCol 3.0.8

Sulzer Chemtech

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

Populate this table as best you can.

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

Numerous Sections can be added and


subtracted with the edit function.

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

It is easy to switch between


SI and US units

Geometry Details can be


seen by clicking on these
buttons
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SulCol 3.0.8

Sulzer Chemtech

It's the designer's job to get


rid of the RED For the
desired internals
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SulCol 3.0.8

Sulzer Chemtech

For this Grassroots


application the diameter
was increased
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SulCol 3.0.8

Sulzer Chemtech

For Trayed Towers, more


loads can be added by
using the +.
Using the X gets rid of a
line of loads

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

For Trayed towers it's a


good idea to set up extra
loads to handle turndown
and turn-up conditions

Trays have a lot more


hydraulic parameters

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SulCol 3.0.8

Sulzer Chemtech

SulCol can rate;


Moveable Valves;
BDH, BDP, RC-1,
RV-1, RV-4 & RC-4
Fixed Valves;
MVG, MMVG, SVG & LVG

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SulCol 3.0.8

Sulzer Chemtech

SulCol can rate;


1 through 4 Passes

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SulCol 3.0.8

Sulzer Chemtech

Special Buttons

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

Optimize DC

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SulCol 3.0.8

Sulzer Chemtech

Optimize DC

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SulCol 3.0.8

Sulzer Chemtech

50% Slope EFPL


65% Side Slope

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SulCol 3.0.8

Sulzer Chemtech

Calculates DC
sizes

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SulCol 3.0.8

Sulzer Chemtech

DC's still need


rounding
Determines Blanking
& Picketing
And Placement of
Off-Center DC
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SulCol 3.0.8

Sulzer Chemtech

Initial Design

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SulCol 3.0.8

Sulzer Chemtech

Highlight Loading of
Interest

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

Be Careful!
There is NO "Undo" Button.
Everything changes except
Tray Spacing and Tray Type

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SulCol 3.0.8

Sulzer Chemtech

I chose MVG and 24" TS


SulCol Determines;
Diameter
No. of Passes
Downcomer sizes & Location
Swept-back Weir
Picketing
Open Area
Weir & Clearance Heights

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SulCol 3.0.8

Sulzer Chemtech

Detailed Results

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SulCol 3.0.8

Sulzer Chemtech

Detailed Results Window for


Highlighted Loading

SulCol 3.0.8

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SulCol 3.0.8

Sulzer Chemtech

Movable Valve shows % Open


Valves
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Your Partner in Separation and Mixing Technology

For more information, you may visit us


www.sulzer.com

Thank You!

XOM| 2014 slide 2

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