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RG38557

1l04C-44T

2006/08/22

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RG38557

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161179

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TIle infonnation given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest infonnation. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the infonnation given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

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Contents
Introduction

Pg.4

2.

How To Use Your Parts Book

Pg.4

3.

Engine Breakdown

4.

Symbol Descriptions

5.

Parts Lists & Illustrations

6.

Parts Index

LY

l.

Pg.5

Pg.9

O
N

Pg.ll

t.-a

'>

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tOOl
11

Pg.146

I Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

LY

Always quote your build list and engine serial number when contacting your Perkins outlet.

I How to use your Parts Book

Front Paae

O
N

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

..

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Enaine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identificati on purposes.
For fitting instructions please refer to your engine Service Manual.

EF

Parts Index

Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Eng;n. Breakdown

Section

Page

Section

Page

11

Atomisers
AFHR4286

37

Cylinder Block & Liners


ACHROO47

13

Throttle & Stop Controls


AFHR4286

39

Crankshaft, Main & Big End Bearings


ACHROO47

15

Pick-Up Sensor
AFHR4286

41

Pistons & Rings


ACHROO47

17

Fuel Leak-Off Pipe


AFHR4286

43

Connecting Rods
ACHROO47

19

Pick-Up Sensor
AFHR4286

45

21

Flywheel Housing
CDHR0707

47

Cylinder Head Assembly


ACHROO47

23

Flywheel & Starter Ring


DDHR0755

49

Rocker Shaft Assembly


ACHROO47

25

Starter Motor
EDHR0847

51

Timing Gear & Camshaft


ACHROO47

27

Fan Drive
FBHR0896

53

Fuel Injection Pump


AFHR4286

29

Sump
GBHR2321

55

Fuel Injection Pump


AFHR4286

31

Dipstick & Filler Thbe


GBHR2321

57

Boost Control Pipe


AFHR4286

33

Oil Strainer
GBHR2321

59

High Pressure Fuel Pipes


AFHR4286

35

Cylinder Head Cover


HBHR2879

61

EF

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Short Engine
ACE40004

Rear End Oil Seal


ACHROO47

Page 5

Engine Breakdown

Page

Section

Section

Page

63

Water Outlet Housing


LDHR0702

89

Filler
HBHR2879

65

Fan
MDHR1357

91

Breather
HBHR2879

67

Alternator
NDHR2712

Blanking Plates
HBHR2879

69

Alternator Bracket & Fixings


NDHR2712

95

Oil Cooler
JBHR2347

71

Pulleys
NDHR2712

97

Oil Filter
JBHR2347

73

Timing Case
QCHR0022

99

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Cylinder Head Cover


HBHR2879

93

75

Timing Cover
QCHR0022

101

Oil Filter
JDHR0023

77

Timing Cover
QCHR0022

103

Front End Drive Input


KBHR0535

79

Blanking Plugs
QDHR.l368

105

Water Pump
LBHR2253

81

Lubricating Oil Pump & Delivery


Housing
RBHR0031

107

Turbocharger
SBHR1460

109

Feed Pipes
SBHR1460

111

EF

Blanking Plates
JBHR2347

Water Pump
LBHR2253

83

Pipes
LBHR2253

85

Water Outlet Housing


LDHR0702

87

Page 6

Eog;oe Breakdown

Section

Page

Section

Page

Leak-Off Pipes
SBHR1460

113

Engine Lifting Eyes


XBHR0458

Pipework & Connections


SBHR1460

115

Engine Mounts
ZCHR1178

Pipework & Connections


SBHR1460

117

Lubricating Oil Pressure Switch/Gauge


ZIHR0546

135

Exhaust Manifold
SBHR.l460

119

Lubricating Oil Pressure Switch/Gauge


ZJHR0546

137

Pipework & Connections


TBHR0886

121

Temperature Gauge & Sender


ZLHR0360

139

LiftPump
VBHR2178

123

Miscellaneous & Auxiliaries


ZZHR.I012

141

Filter to Injection Pump Pipe


VBHR2178

125

Top Senrice Kit


SACR0350

143

Injection Pump to Filter Pipe


VBHR2178

127

Bottom Service Kit


SGBR0376

145

Heater Plugs
WDHR0345

129

O
N

LY

131

133

EF

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Page 7

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I Eng;ne Breakdown

Page 8

Symbols and Notes


Symbol

Description

From Engine Number


Upto Engine Number
Repairs and Replaces

LY

See Appropriate Section - Reference Number


Alternative
Order

O
N

Remanufactured Part
New for Old Part
Number of Teeth
..L.

Thickness

Top

ER
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Left Hand

Bottom

Right Hand

Reference for Detailed Breakdown


Other Service Options Available

Cylinder Number

EF

See History Section

Page 9

Short Engme
.

EF

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O
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ACE40004

Page 10

Short Engine

Plate A

3
4
4
4
4
4
4
5
5

ZZ90222P
4115C311
4115C312
4115C313
4115C314
4115C315
4115C316
4115P016
4115P017

10

SHORT ENGINE
CYLINDER BLOCK KIT
CRANKSHAFf KIT
CONRODKIT
PISTON AND RING KIT
SEAL - REOS HOUSING
METRIC BOLT

4
4
4
4
4
4
4
4

CRANKSHAFf KIT - EXCHANGE


CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
PISTON AND RING KIT
PISTON AND RING KIT

o
o

GRADEF
GRADEG
GRADEH
GRADEJ
GRADEK
GRADEL
(A)
(A)

EF

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IF.otn.t~
(A) I SERVICE BY COMPLETE ENGINE

(+)0.50MM
(+)I.OOMM

I Notes

LY

RG40004
2
-ZZ50311
3
-ZZ90222
4
5
-4115POI5
6
-2418F704
7
-3211C002
Service Options

IQty. IDescription

I References

O
N

IPart No.

Item

ACE40004

Page II

Cylinder Block & Liners

Plate A

ACHR0047

LY

EF

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O
N

Page 12

21

8~

Plate A

Cylinder Block & Liners

ACHROO47

I
Item

I Part No.

I References

I Qty. I Description

ZZ50311

IiiiI>

I--

IiiiI>

10
10
1
2

2
2

4
4

ER
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1--33142111 .
f-32166329 '
f-3112D071 f-3241A012
-3241AOll
-0650588
f-0650710
f-3212P008
f-3244A009
-32141316
-2485AI08
-3212V006
,-2113A003
f-2314FOOI
-3623A009
-3688A039
-2314H033

IiiiI>

CYLINDER BLOCK ASSEMBLY


CYLINDER BLOCK
BEARlNGCAP
BEARlNGCAP
BEARlNGCAP
BEARlNGCAP
THIMBLE
SCREW
CAMSHAFf BUSH
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
PLUG
PLUG
PLUG
PISTON COOLING JET
SCREW
BLANKING PLATE
GASKET - OIL FILTER HEAD
SCREW

LY

'-

IiiiI>

ZZ50311
ZZ50311
ZZ50311
ZZ50311
ZZ50311

O
N

IiiiI>

fff-

1
4

EF

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

I Notes

Page 13

Cranksha n,Main& Bi g End Bearings

Plate A

LY

ACHR0047

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O
N

~-

EF

Page 14

Crankshaft, Main & Big End Bearings

PPL026421

Item 1 Part No.


ZZ90222

References

.1 Qty.

[l

3
4

-USMBOOI8
-USMEOO13

5
6

-31137551
-31137561

0
0
0
0

7
8

ACHROO47

Description

CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT

-0500012
3117C221

2
2

THRUST WASHER
THRUST WASHER

WOODRUFF KEY

CRANKSHAFT GEAR

(+) 0.010"
(+)0.020"
(+) 0.030"

3
3

U5MBOO18B

-L

USMBOO18C

-L

4
4
4
5
6

USMEOOl3A
USMEOOl3B

-L

T
T
T

-L

U5MEOO13C

-L

31137312

-L

31137322

-L

T
T

ors
ors
ors
BIG END BRG KIT - ors
BIG END BRG KIT - ors
MAIN BEARING KIT -

MAIN BEARING KIT MAIN BEARING KIT -

(-)0.25MM
(-)O.50MM
(-)O.75MM
(+)0.007"
(+)0.007"

1
2

BIG END BRG KIT - OI S


THRUST WASHER

THRUST WASHER

EF

ER
EN
C

O
N

CRANKSHAFT KIT - EXCHANGE

-L

ZZ90222P
U5MBOO18A

Notes

CRANKSHAFT KIT
ZZ90222

Service Options

LY

.0

Plate A

Page 15

Pistons & Rings

Plate A

ACHR0047

EF

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EN
C

O
N

LY

Page 16

Pistons & Rings

Plate A

I
4115P015

3
4
5
UPRKOOO2
Senice Options

I References

IQty. IDescription

4
I

PISTON AND RING KIT


PISTON

I
2

PISTON PIN
CIRCLIP

PISTON RING KIT

4
4

PISTON AND RING KIT

4115P015

4115P015

t2721332

I
1

4115P016

.L

(+)O.50MM

4115P017

.L

(+)1.00MM

Footnotes

I SERVICE BY COMPLETE ENGINE

PISTON AND RING KIT

(A)
(A)

EF

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(A)

I Notes

LY

I
2

I Part No.

O
N

Item

ACHROO47

Page 17

Plate A

Connecting R ods

EF

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C

O
N

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ACHR0047

Page 18

Plate A

Connecting Rods

ACHROO47

I Part No.

IiiiiI>

INotes

CONRODKIT
CON ROD

SERVICE OPTION
2

SMALL END BUSH


CON ROD BOLT

4115C311

CON ROD ASSEMBLY

GRADEF

4115C312
4115C313

CON ROD ASSEMBLY

GRADEG

CON ROD ASSEMBLY

4115C314

4
4

CON ROD ASSEMBLY


CON ROD ASSEMBLY

GRADEH
GRADE]

3112AOO5
3212VOO3
Service Options
3
4

IQty. IDescription

CON ROD ASSEMBLY

GRADEK
GRADEL

EF

ER
EN
C

4115C315
4115C316

LY

IReferences

O
N

Item

Page 19

Rear End Oil Seal

Plate A

ACHR0047

O
N

LY

EF

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Page 20

Rear End Oil Seal

Plate A

IPart No.

2418F704
3211C002

I References

-, Qty.

IDescription

Notes

SEAL - REOS HOUSING


METRIC BOLT

10

EF

ER
EN
C

O
N

LY

Item

ACHR0047

Page 21

Cylinder Head Assembly

Plate A

ACHR0047

25

14

-----6

LY

21

~ 18

13

-(8)

8/

~9

11

----e

~17

12-1

~5

.j

ER
EN
C

4--{j

16

O
N

~19

20

EF

Page 22

23 - -

....-...,.

yJJ

Cylinder Head Assembly

Plate A

ACHROO47

I
Item

IPart No.

IReferences

IQty. IDescription

ZZ80268
2

I-

3
4

10:1>

ZZ80269

ZZ80268

INotes

CYLINDER HEAD KIT


CYLINDER HEAD ASSEMBLY
4

CYLINDER HEAD
VALVE GUIDE

_3314A151

4
4

VALVE GUIDE
VALVE SEAT INSERT

7
8

-3314A161
-32416117
-0650588

4
2
4

VALVE SEAT INSERT


PLUG
PLUG

1-3142H071
-2418M519

4
4

INTAKE VALVE

12
13

-3174A016

-3342AOll

14
15

-3142W004
-3142A151

8
4

16
17
18

1-2418M517

4
4
4

19
20

1-3142W004
-3278A006

21
22
23
24
25

1-3174A016
r-3342A011

O
N

-2415H003
-2431154

3681E051
3218AOll
3218A012

VALVE STEM SEAL

(A)

VALVE SPRING

CAP
VALVE COLLET

EXHAUST VALVE

SEAL - VALVE STEM


VALVE SPRING

(B)

CAP

VALVE COLLET
PLUG

ER
EN
C

11

9
10

LY

rr-3313E021
,-3313E021

SEAL-SENSOR
PLUG
GASKET - CYLINDER HEAD
CYLINDER HEAD BOLT
CYLINDER HEAD BOLT

r"~~I
(A)

GREEN

BROWN

EF

(B)

Page 23

Rocker Shaft Assembly

Plate A

ACHR0047

EF

ER
EN
C

O
N

LY

Page 24

Plate A

Rocker Shaft Assembly

ROCKER SHAFT ASSEMBLY


ROCKER SHAFT ASSY - MINOR
ROCKER ARM SHAFT
PLUG
ROCKER ARM ASSEMBLY
ROCKER ARM

4115R612
f-4115R703
-- 4115R703
[2485A104
---4115R314

EO"60"

32114145
r---3174A015
r---4115R315

EO"60,,

----

----

2
4
4115R314
4115R314

3
4
4115R315
4115R315

32114145

r--- 2722A022
r---2134A502
f-2316A901
,-2316A902

2
2
1

INotes

PAD
NUT
SCREW
ROCKER SHAFT SPRING
ROCKER ARM ASSEMBLY
ROCKER ARM
PAD
NUT
SCREW
CIRCLIP
WASHER
SCREW
SCREW

EF

ER
EN
C

19

IQty. IDescription

LY

10
11
12
13
14
15
16
17
18

IReferences

O
N

2
3
4
5
6
7
8
9

IPart No.

Item

ACHROO47

Page 25

T"lming Gear & C amshaft

Plate A

EF

ER
EN
C

O
N

LY

ACHR0047

Page 26

Timing Gear & Camshaft

Plate A

I Part No.

2
3
4

314lD222
3142U031
31434307
0500012

I References

IQty. IDescription

I Notes

CAMSHAFf
TAPPET
PUSHROD
WOODRUFF KEY

8
8

EF

ER
EN
C

O
N

LY

Item

ACHROO47

Page 27

Plate A

Fuel Injection Pump

30/04/2004

AFHR4286

O
N

LY

EF

ER
EN
C

12

Page 28

'~

~V)0
"\
13

14

Fuel Injection Pwnp

Plate A

I Part No.

I References

2644H022
\0 ZJ",L.{o
2
fr-264203l8 ,$"3> 41
3
r-26420469
4
\OL-~S-3
5 - r-3l61COI2
6 :9f-2318AI08
7 .-,-KI34AFOl
3117L261
-9 2411D008
10 2314HOOU 5"
- 11 3641A007
12 2314HooL.1? 3'3ti
- 13 2318A603
- 14 2314J002

.-.8

I Notes

FUEL INJECTION PUMP


FUEL INJECTION PUMP
SEAL-ORING
SOLENOID
ADAPTOR

2644H022

NUT
1
3
3

WASHER
INJECTION PUMP GEAR
WASHER
SCREW
BRACKET

SCREW

NUT

SCREW

EF

ER
EN
C

'3:2.../

I Qty. I Description

O
N

Item

AFHR4286

LY

- . 30/0412004

Page 29

Fuel Injection Pump

AFHR4286

EF

ER
EN
C

O
N

LY

1-+ 01105/2004

Plate B

Page 30

Fuel Injection Pump

1-+

Item

Plate B

01105/2004

I Part No.

I References

AFHR4286

2644H024 .

3
3

FUEL INJECTION PUMP


FUEL INJECTION PUMP
SEAL-ORING
SOLENOID
ADAPTOR
NUT
WASHER
INJECTION PUMP GEAR
WASHER
SCREW
BRACKET
SCREW

LY

r-26420318 . /
r-26420469 J
>-3161COI2 /
_2318AI081
-K134AFOI J
3117L261
2411D008
2314H004
3641A007
2314H003
2318A603
2314J002

=> 2644H024

O
N

I-

NUT

SCREW

EF

ER
EN
C

2
3
4
5
6
7
8
9
10
11
12
13
14

INotes

IQty. IDescription

Page 31

Boost Control Pipe

AFHR4286

EF

ER
EN
C

O
N

LY

.-. 0110512004

Plate A

Page 32

Plate A

Boost Control Pipe

Item

01105/2004

I Part No.

I References

AFHR4286

Qty.

3
4

Notes

PIPE- BOOST

4121A063
2

I Description

4121A063

PIPE- BOOST

UNION NUT

3353DOO4
33811112

OLIVE

5
6

0206002
0576111

UNION
NUT

7
8

0566002

OLIVE
CLIP

EF

ER
EN
C

O
N

K138AF02

LY

1-+

Page 33

High Pressure Fuel Pipes

Plate A

AFHR4286

EF

ER
EN
C

O
N

LY

Page 34

IJoI1--6

High Pressure Fuel Pipes

Plate A

I
Part No.

3525AIOI
3525AI02
3525AI03
3525A104
2481 YO 11
2481YOl2
2646 EO 19

I References

INotes

I Qty. I Description
PIPE - FUEL INJ NO I CYL
PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 C"YL
PIPE - FUEL INJ NO 4 Cl'L

CLIP
CLIP
CLIP

EF

ER
EN
C

O
N

2
3
4
5
6
7

LY

Item

AFHR4286

Page 35

Atomisers

Plate A

AFHR4286

ER
EN
C

O
N

LY

EF

(rs

Page 36

Atomiscrs

Plate A

AFHR4286

I Part No.

I References

2645KOlI

~2645K611

26460064
L3lIFF02
3751A241
2314W009

INJECTOR
INJECTOR NOZZLE HOLDER
INJECTOR NOZZLE
SEAL - INJECTOR
INJECTOR WASHER
INJECTOR CLAMP
SCREW

4
~

I Notes

2645KOlI

4
4

EF

ER
EN
C

O
N

2
3
4
5
6
7

IQty. IDescription

LY

Item

Page 37

Throttle & Stop Controls

Plate A

ER
EN
C

O
N

LY

AFHR4286

EF

Page 38

Throttle & Stop Controls

Plate A

IPart No.

1
2
3
4

3653A017
2314H002
24810456
2817154

IReferences

IQty. IDescription

I Notes

BRACKET
SCREW

CLIP
TIE

EF

ER
EN
C

O
N

LY

Item

AFHR4286

Page 39

Pick-Up Sensor

Plate A

EF

ER
EN
C

O
N

LY

AFHR4286

Page 40

Pick-Up Sensor

Plate A

I Part No.

2
3

2848AI23
3161COl7
2431131

I References

IQty. IDescription

I Notes

WATERTEMPERATURES~TCH

CABLE
PLUG

EF

ER
EN
C

O
N

LY

Item

AFHR4286

Page 41

Fuel Leak-OfT Pipe

Plate A

AFHR4286

EF

ER
EN
C

O
N

LY

Page 42

Fuel Leak-OfT Pipe

Plate A

AFHR4286

I
Part No.
2646F50l
2646E50l

Description
3
1

Notes

HOSE
CAP

EF

ER
EN
C

O
N

LY

References

Page 43

Pick-Up Sensor

Plate B

AFHR4286

EF

ER
EN
C

O
N

LY

Page 44

Pick-Up Sensor

Plate B

I
Part No.

AFHR4286

References

Notes

Description
PLUG

EF

ER
EN
C

O
N

LY

2485Al09

Page 45

Flywheel Housing

Plate A

CDHR0707

LY

5~

EF

ER
EN
C

O
N

Page 46

Plate A

Flywheel Housing

CDHR0707

3
4
5
6
7
8
9
10

2487 A451
2314J603
2314J204
2314JOOI
36843154

I Qty. I Description
FLYWHEEL HOUSING
PLATE
SCREW
DOWEL
PLUG
PLUG
PLUG
SCREW
SCREW

2
2

2
6
3
1

I Notes

SCREW
SEAL

EF

ER
EN
C

11

3713K027
0240356
2314F002
0350025
2487Y005
2487A452

IReferences

LY

IPart No.

O
N

Item

Page 47

Flywheel & Starter RIng

Plate A

EF

ER
EN
C

O
N

LY

DDHR0755

Page 48

Flywheel & Starter Ring

Plate A

I Part No.

I References

IQty. IDescription

411lD127
[31162121
0746853
33117127

STARTER RING GEAR


SCREW

6
6

WASHER

EF

ER
EN
C

O
N

3
4
5

FLYWHEEL ASSEMBLY
FLYWHEEL

=> 411ID127

I Notes

LY

Item

DDHR0755

Page 49

----------- -

Plate A

Starter Motor

O
N

LY

EDHR0847

EF

ER
EN
C

Page 50

Starter Motor

Plate A

I
Item
1
.-.;2
_ 3

I Part No.
2873K404
2313C078

I References
Ib"Lb3.\..f

2318A604

EDHR0847

I Qty. I Description

I Notes

1
3

STARTERMOTOR
STUD

(A)

NUT

I BREAKDOWN OF 2873K404 NOT AVAILABLE.

EF

ER
EN
C

O
N

(A)

LY

Footnotes

Page 51

Fan Drive

Plate A

FBHR0896

EF

ER
EN
C

O
N

LY

Page 52

Fan Drive

Plate A

_I
2
3
4

IReferences

IPart No.
41 13K005
2314J005
3115C1l3
2614B655

,):)".3

D'f

I I
Qty.

FAN DRIVE HOUSING


SCREW

7$33'0

FAN DRIVE PULLEY


FANBELT

10 2...S~<g

1 Foo......

(A)

I SERVICED IN PAIRS

EF

ER
EN
C

O
N

(A)

INotes

Description

LY

Item

FBHR0896

Page 53

Plate A

Sump

ER
EN
C

O
N

LY

GBHR2321

EF

~13

Page 54

11

Sump

Plate A

GBHR2321

I
\02,.104\

4145H091

IiiiiI>

12137435

4
5

I53CfL
75 .3lf}

7
8
-9
-10
-11
-=12

3681K037 lO2..b'{"L
2314H033;'5 J.l 0
3627P041
2311 D039
2314KI66
2314KI66

32186405
2415715
-&- 2431AOl6

2314H0031 $'.2>~q.

4145H091
2
2
2

2
2
2
4
12

I Notes

SUMP
SUMP
INSERT
PLUG
SEAL-DRING
PLUG
GASKET - SUMP
SCREW
BRIDGE PIECE
SCREW
SCREW
SCREW
SCREW

EF

ER
EN
C

13

I Qty. I Description

LY

I References

I Part No.

O
N

Item

Page 55

Dipstick & Filler Tube

Plate A

GBHR2321

EF

ER
EN
C

O
N

LY

Page 56

Dipstick & Filler Tube

Plate A

I
I Part No.

3577A125

I References
c.~I1-~O~

I Qty. I Description

I
IiiiI>

I Notes

ruBE ASSEMBLY
ruSE
NUT
OLIVE

3577AI25

133530005
4-33812116
5 3 178C069 10'2....0 3/

EF

ER
EN
C

O
N

DIPSTICK

LY

Item

GBHR2321

Page 57

Oil Strainer

Plate A

GBHR2321

EF

ER
EN
C

O
N

LY

Page 58

Oil Strainer

Plate A

I Part No.

2
3

3575A061
36832137
2314H004

I References

INotes

I Qty. I Description
SUCTION PIPE
GASKET
SCREW

EF

ER
EN
C

O
N

LY

Item

GBHR2321

Page 59

---------

Plate A

Cylinder Head Cover

EF

ER
EN
C

O
N

LY

HBHR2879

Page 60

Cylinder Head Covel'

Plate A

I
I

4142X312

2
3
4

IReferences

IQty. IDescription

:Z '3 I::L '30'(,' 3

f.
f-3681A055 109-. (PCP
f-2161A011 O?- ipol
f-3174A017
5 6 .- 1-3788A002
7 _
1-3789AOOI
8 __ f-3615A009
9 _ f-2151AOOI
10 _ f-3788A003
~4142X099
11
loLIoLf
12
13
- [2415A131

CYL HEAD COVER ASSY


CYLINDER HEAD COVER
GASKET - CYL. HEAD COVER
SCREW
SPRING
CAP
DIAPHRAGM
COVER PLATE
SCREW

4142X312

10

(
4142X099

CAP
OIL FILLER CAP
OIL FILLER CAP
SEAL-ORING

2...blL:;o~3

E~~b~

\oc-to Y I

EF

ER
EN
C

I Notes

LY

IPart No.

O
N

Item

HBHR2879

Page 61

Cylinder Head Cover

Plate B

HBHR2879

EF

ER
EN
C

O
N

LY

Page 62

Plnte B

Cylinder Head Cover

HBHR2879

I
Part No.
3788NOO3
2314FOO3

Description
1
3

Notes

COVER
SCREW

EF

ER
EN
C

O
N

LY

References

Page 63

Filler

Plate A

EF

ER
EN
C

O
N

LY

HBHR2879

Page 64

Filler

Plate A

I
IReferences

I Part No.

IQty. IDescription

l o= 4134C019

~ _~ 2415B12l
4

t4142X098

FILLER
BODY

-- 4134C019

SEAL-DRING
OIL FILLER CAP

\oLh35"

OIL FILLER CAP


SEALING RING

-- 4142X098

- [2415633
2314K161 15"22.0

2314H008

I Notes

SCREW
SCREW

EF

ER
EN
C

O
N

7S-'33Cf

LY

Item

HBHR2879

Page 65

Breather

Plate A

EF

ER
EN
C

O
N

Page 66

LY

HBHR2879

Breather

Plate A

HBHR2879

Item

I Part No.

I References

I Qty. I Description
PIPE - BREATHER
BREATHER PIPE
SEAL-DRING
SEAL-DRING
SCREW
CLIP
HOSE
SPRING
SUPPORT BRACKET

4134K022

2314FOO5
2481863
33872632
3175POO3
36241123

LY

t'415A068
2415H701

-- 4134K022

EF

ER
EN
C

O
N

2
3
4
5
6
7
8
9

I Notes

Page 67

Blanking Plates

Plate A

HBHR2879

EF

ER
EN
C

O
N

LY

Page 68

Blanking Plates

Plate A

I
Part No.

HBHR2879

References

Notes

Description

EF

ER
EN
C

O
N

LY

2485A124

Page 69

Oil Cooler

JBHR2347

LY

eo PPL025118

EF

ER
EN
C

O
N

Page 70

) 1
9

I~

on Cooler

Plate A

eo PPL025118

4134W021
-2486A217
,-3685A025

IQty. IDescription

~2314HOO4

r-231ID060
,-2314HOO6

,-3685A033
r-2314K161

OIL COOLER
OIL COOLER
GASKET - OIL COOLER
HOUSING

1
I
3
8

c-

=> 4134W021

I Notes

GASKET - OIL COOLER


SCREW
SCREW
SCREW
SCREW

EF

ER
EN
C

O
N

2
3
4
5
6
7
8
9

I References

LY

Itemi Part No.

JBHR2347

Page 71

on Filter

EF

ER
EN
C

O
N

LY

JBHR2347

Page 72

Oil Filter

Plate A

I
I

I Part No.
3773A061
3688A039

3
4

2314H034
3278AOO7

2415HOO9

INotes

IQty. IDescription
OIL FILTER HEAD
GASKET - OIL FILTER HEAD

'l...") IL3c>~5

4
1

SCREW
PLUG

SEAL-ORING

EF

ER
EN
C

O
N

I References
"2. 3 \'2_!lo ~ i

LY

Item

JBHR2347

Page 73

Blanking Plates

Plate A

JBHR2347

EF

ER
EN
C

O
N

LY

Page 74

Blanking Plates

Plate A

I Part No.

2
3

3623A009
3688A039
23l4H033

I References

I Qty. I Description

Notes

BLANKING PLATE
GASKET - OIL FILTER HEAD
4

SCREW

EF

ER
EN
C

O
N

LY

Item

JBHR2347

Page 75

Plate A

Oil Filter

JDHROO23

EF

ER
EN
C

O
N

LY

Page 76

Oil Filter

Plate A

I
Part No.

JDHR0023

Description

References

Notes

OIL FILTER

EF

ER
EN
C

O
N

LY

2654407

Page 77

Front End Drive Input

Plate A

KBHR0535

EF

ER
EN
C

O
N

LY

Page 78

Front End Drive Input

Plate A

I
Item

3115T051
3241NOOI

32186137

Qty.

I Notes

Description

CRANKSHAFf PULLEY

1 >33:2.

BLOCK

BOLT

'(

) 5 331

'5" 33-1-

EF

ER
EN
C

O
N

LY

IReferences

I Part No.

KBHR0535

Page 79

WaterPump

Plate A

EF

ER
EN
C

O
N

LY

LBHR2253

Page 80

Water Pump

Plate A

I
f-

3
4
5

-c-

'-

7
8

9
10

11

cc-

12

f-

13

f-

14
15

=> U5MW0194
=> U5MW0194
=> U5MW0194

WATER PUMP KIT


WATER PUMP

1
1

BODY
COVER

=> U7LWOI72
~
U7LWOI72
=> U7LWOI72

1
1

GASKET
IMPELLER
DRIVE SHAFT

=> U7LWOI72
=> U7LWOI72
=> U7LWOI72

1
1

SEAL

=> U7LWOI72
=> U7LWOI72
=> U7LWOI72

CIRCLIP
ROLLER BEARING

-='-24880232

'""'17

-3682AO 11
2314K164
2314H005

1- 18

2314H012

-16

IOZkLf3

I0

Z b Yl{

Footnotes

1
1
1
I
2
2
5

CIRCLIP

OIL SEAL
BEARING

WATER PUMP GEAR


GASKET - WATER PUMP

(A)

SCREW
SCREW

SCREW

ER
EN
C

I ALSO INCLUDED IN REPAIR KIT U7LWOI72

EF

(A)

INotes

IQty. IDescription

LY

USMW0194

I References

O
N

1
2

IPart No.

Item

LBHR2253

Page 81

Water Pump

EF

ER
EN
C

10

O
N

LY

Plate B

Page 82

Plate B

Water Pump

Part No.

I References

I Qty. I Description

U7LWOI72

2
3
4
5
6

U7LWOI72

REPAIR KIT - WATER PUMP


IMPELLER

U7LWOI72
U7LWOI72

ROLLER BEARING
BEARING

U7LWOI72
U7LWOI72

OIL SEAL

U7LWOI72

U7LWOI72

CIRCLIP
CIRCLIP
GASKET - WATER PUMP

U7LWOI72

~
~
~

SEAL

-3682A011

DRIVE SHAFT

O
N

-24880234

GASKET - WATER PUMP

EF

ER
EN
C

8
9
10
11

I Notes

LY

Item

LBHR2253

Page 83

Plate A

EF

ER
EN
C

O
N

LY

LBHR2253

Page 84

Pipes

Plate A

I
I Part No.

References

CONNECTION
CONNECTION
SEAL-ORING
SEAL-ORING

41331048
2

~2418F002
t2418FOOl
2314H003

4133L048

SCREW

EF

ER
EN
C

O
N

3
4
5

INotes

Qty. I Description

LY

Item

LBHR2253

Page 85

Water Outlet Housing

Plate A

LDHR0702

CJI

ER
EN
C

O
N

LY

-- 31/0112004

EF

Page 86

Plate A

Water Outlet Housing

Item

*'2"

I References

I Part No.
4133L501

t'4&SC041
2415HOO8
2314HOO4

LDHR0702

IQty. IDescription

I
4133L501 101..1.0!- 1

CONNECTION
CONNECTION

lotl.o3
10

'-1:>0'1

7SJ'q

INotes

THERMOSTAT
SEAL - WATER OUTLET

SCREW

EF

ER
EN
C

O
N

3
4
5

31/0112004

LY

Page 87

Plate A

Water Outlet H ousmg


.

LDHR0702

LY

0110212004

ER
EN
C

O
N

EF

Page 88

Water Outlet Housing

1-+

Item

Plate A

01/02/2004

Part No.

LDHR0702

I
I References

4133L507

3
4

2314H004

4133L507

4133L507

CONNECTION
CONNECTION
THERMOSTAT
SEAL - WATER OUTLET
SCREW

EF

ER
EN
C

O
N

t241SH219

Notes

LY

IQty. IDescription

Page 89

Fan

EF

ER
EN
C

O
N

LY

MDHR1357

Page 90

Fan

Plate A

I
Item

I Part No.
248SCS14

I References

7 S;:-,?;1.. 0

I Notes

FAN
EXTENSION
STUD
NUT

4
4

EF

ER
EN
C

O
N

LY

2318D208

I Qty. I Description

1-31Z- - ~ \ V~

2 _ 3748W242
3 -2313H236
4

MDHR1357

Page 91

Alternator

Plate A

NDHR2712

EF

ER
EN
C

O
N

LY

Page 92

Alternator

Plate A

I
Part No.

NDHR2712

References

Description

Notes

ALTERNATOR

(A)

IFootnol~
I BREAKDOWN HAS YET TO BE ADVISED

EF

ER
EN
C

O
N

LY

(A)

Page 93

Plate A

Alternator B racket & Fixings

EF

ER
EN
C

O
N

LY

NDHR2712

Page 94

Alternator Brocket & Fixings

Plate A

I
Item
I

IPart No.

IReferences

NDHR2712

IQty. IDescription

I Notes

3824A071
2314J007

3
4

2314H052
2131A008

5
6

2318D208
36155429

WASHER
NUT
LEVER (2.3 '>-\5

7
8

2314H004
2314J012
0920497

SCREW
SCREW
WASHER

0920465
2318A604

SPACER
NUT

LY

EF

ER
EN
C

11

1t.~~H1.....

O
N

9
10

ALTERNATOR BRACKET
SCREW
SCREW ;"'"

Pnge95

Pulleys

Plate A

NDHR2712

EF

ER
EN
C

O
N

LY

Page 96

Pulleys

Plate A

I
Part No.

NDHR2712

References

Notes

Description

EF

ER
EN
C

O
N

LY

2 GROOVE ALTERNATOR PUL-

Page 97

TimingCllse

EF

ER
EN
C

O
N

LY

QCHR0022

Page 98

Timing Case

Plate A

2
3
4
5

3716C461
24l8F437
23l4H003
2314H034
3681P053

I References

IQty. IDescription

INotes

8
4

TIMING GEAR CASE


FRONT OIL SEAL
SCREW
SCREW

GASKET - TIMING CASE

LY

IPart No.

EF

ER
EN
C

O
N

Item

QCHR0022

Page 99

EF

ER
EN
C

O
N

LY

Timing Cover

Page 100

Timing Cover

Plate A

41l1A034
2

3
4

3272A041

5
6

3241A025
23141011

3117N001

8
9

0500012
3112XOll

10
11
12

3321A003

2116053

=-

I Qty. I Description

I Notes

IDLER GEAR
IDLER GEAR

4111A034

BUSH
HUB

-- 4111A034

PLATE
SCREW

CAMSHAFT GEAR
WOODRUFF KEY
THRUST WASHER
DOWEL
WASHER
SCREW

EF

ER
EN
C

23141606

I References

LY

IPart No.

O
N

Item

QCHR0022

Page 101

Timing Cover

-----------r

~QQCCHR0022

===-----

EF

ER
EN
C

O
N

LY

----

Plate B

Page 102

Timing Cover

Plate B

I
I Part No.

I References

I Qty.

IiOI>

FRONT COVER KIT


TIMINGGEAR COVER

4142A503
4142A503

[3681P046
2314H002

10

GASKET - TIMING CASE COVER


SCREW

2314H012

SCREW

EF

ER
EN
C

O
N

3
4
5

I Notes

I Description

LY

Item

QCHR0022

Page 103

Blanking Plugs

===-----

(QmDHR1368

EF

ER
EN
C

O
N

LY

----

--------1

Page 104

Plate A

Blanking Plugs

I
Part No.

References

Description

Notes

SCREW
WASHER

2314C049
24150053

EF

ER
EN
C

O
N

LY

QDHR1368

Page 105

Lubricating Oil Pwnp & Delivery Housing

Plate A

RBHROO31

EF

ER
EN
C

O
N

LY

Page 106

Plate A

Lubricating Oil Pwnp & Delivery Housing

RBHROO31

I
Part No.
4132F071
2314J008

Description

Notes

OIL PUMP
SCREW

EF

ER
EN
C

O
N

LY

References

Page 107

Turbocharger

Plate A

O
N

LY

SBHR1460

EF

ER
EN
C

Page 108

((KJ

Turbocharger

Plate A

I Part No.

2674A200
2 3688A029
3 2313M377
4 23 I 8A634
Service Options

I References

I Qty. I Description

I Notes

lURBOCHARGER
GASKET-lURBOCHARGER
STIJD
NUT

4
4

LY

Item

SBHR1460

2674A200P

EF

ER
EN
C

O
N

lURBOCHARGER

Page 109

Feed Pipes

Plate A

SBHR1460

EF

ER
EN
C

O
N

LY

Page 110

Feed Pipes

Plate A

I
Item

I Part No.

I References

SBHR1460

4128A027
IiiiI>

PIPE - TURBO OIL FEED


PIPE - TURBO OIL FEED
BANJO BOLT
WASHER
WASHER
BANJO BOLT
WASHER
WASHER

4128A027

LY

ff-3218R036
f-2131A506
f-2131A506
f-3218R036
f-2131A506
,--2131A506

EF

ER
EN
C

O
N

2
3
4
5
6
7
8

INotes

I Qty. I Description

Page 111

Leak-OITPipes

EF

ER
EN
C

O
N

LY

SBHR1460

Page 112

Plate A

Leak-OtT Pipes

SBHR1460

IQty. IDescription

I Part No.

3584AOOI
3688A035

3
4

3688A036
2314F004

2314H003

I Notes

PIPE - TURBO OIL DRAIN

EF

ER
EN
C

O
N

GASKET
GASKET
SCREW
SCREW

LY

I References

Item

Page 113

Pipework& C onnections

EF

ER
EN
C

O
N

LY

SBHR1460

Page 114

Pipework & Connections

Plate A

~2

I Part No.

I References
23 1ZJo81o

3766AI31
3823A051

EXHAUST ELBOW
BRACKET
I
3

ADAPTOR
SCREW

"...6

23141004

3
2

NUT
SCREW

~7

2313M377

STUD

3347A041
23141003

2318A634

t,;

7SWj

lP55

EF

ER
EN
C

O
N

INotes

I Qty. I Description

LY

Item

SBHR1460

Page 115

Pipework & Connections

Plate B

SBHR1460

EF

ER
EN
C

O
N

LY

Page 116

Pipework & Connections

Plate B

I Part No.
3571C068 '2..33n
2481D073 1Z.3"S~. .$
3383A027 12...3 3 L "l
2481D073 I t.3.3"L ~
2314H033 ,2..333 0

3688A037 12...33'> I

IQty. IDescription

I Notes

PIPE- AIR
HOSE CLIP
HOSE
HOSE CLIP
SCREW
GASKET - IND MANIFOLD

4
1

EF

ER
EN
C

O
N

2
3
4
5

I References

LY

Item

SBHR1460

Page 117

Exhaust Munifold

Plate A

EF

ER
EN
C

O
N

LY

SBHR1460

Page 118

Exhaust Manifold

Plate A

I
Item

I Part No.

3778E203
3681V512
3218J013

I Qty. I Description

I Notes

EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
8

SCREW

EF

ER
EN
C

O
N

LY

IReferences

SBHR1460

Page 119

Pipework & Connections

Plate A

TBHR0886

O
N

LY

EF

ER
EN
C

"'--3

Page 120

Pipework & Connections

Plate A

I
Item

3611M006
2314H033
3684N503

I References

I Qty. I Description

I Notes

PLATE

3
12
3

SCREW

GASKET

EF

ER
EN
C

O
N

LY

2
3

I Part No.

TBHR0886

Page 121

Plate C

Lift Pump

., PPL023952

VBHR2178

/~

-I

,.............-8

"""-

13

.....

LY

~--::l

i"-

I
1

__ I

EF

ER
EN
C

O
N

/'

L
Page 122

PlateC

LiftPump

eo PPL023952

4132A014 'l.3 Il.:?iDZ


It-26560201 [oL.b:>;

3
4
5
6
t-2656F837
7 _ ,-2656F836
- 8_ USMK0696

IQty. IDescription

I References
7

4132A014

26560201
26560201

2.'3100 &~

~
~

:: - [ 2314F009

6
3
3
3

LIFTPUMP
LIFTPUMP
FUEL FILTER
FUEL FILTER ELEMENT
o RING
BOWL
DRAIN PLUG
MOUNTING KIT
MOUNTING
SPACER
SCREW
WASHER
CONNECTION

EF

ER
EN
C

12 - [2131A507
13- 3763A046

U5MK.0696
U5MK0696

I Notes

LY

I Part No.

O
N

Item

VBHR2178

Page 123

Filter to Injection Pump Pipe

Plate A

VBHR2178

EF

ER
EN
C

O
N

LY

Page 124

Filter to Injection Pwnp Pipe

Plate A

I
I Item I Part No.

I References

VBHR2178

I Notes

I Qty. I Description

2646FOOI

EF

ER
EN
C

O
N

LY

PIPE - LOW PRESSURE FUEL

Page 125

Injection Pwnp to Filter Pipe

VBHR2178

O
N

LY

eo PPL030522

Plate B

ER
EN
C

(
I

I
I

EF

I
1 /
y"

Page 126

Injection Pump to Filter Pipe

Plate B

eo PPL030522

VBHR2178

Item

IPart No.

2646FOO9
3763A045

PIPE - LOW PRESSURE FUEL


CONNECTION

3
4

K.138AF02
24810456

CLIP
CLIP

5
6

3733AOll
248lD558

IQty. IDescription

LY

BRACKET
CLIP

I Notes

EF

ER
EN
C

O
N

I References

Page 127

Heater Plugs

Plate A

EF

ER
EN
C

O
N

LY

WDHR0345

Page 128

Heater Plugs

Plate A

I
Item
1

2666A016
3161C019

IReferences

I Qty. I Description

I Notes

GLOWPLUG

BAR

EF

ER
EN
C

O
N

LY

I Part No.

WDHR0345

Page 129

Engine Liti
ling Eyes

EF

ER
EN
C

O
N

LY

XBHR0458

Page 130

/~4

Engine Lifting Eyes

Plate A

I
IPal1 No.

2
3
4

3617A015
2314J002
3624AOl6
2314J002

IReferences

IQty. IDescription

INotes

LIFTING BRACKET
SCREW

2
1

LIFTING BRACKET
SCREW

EF

ER
EN
C

O
N

LY

Item

XBHR0458

Page 131

Plate A

Engine Mounts

EF

ER
EN
C

O
N

LY

ZCHR1178

Page 132

Plate A

Engine Mounts

I
Part No.

3212V004
2487208

References

Description

4
6

Notes

PLUG
PLUG

EF

ER
EN
C

O
N

LY

ZCHR1178

Page 133

Lubricating Oil Pressure Switch/Gauge

Plate A

ZJHR0546

EF

ER
EN
C

O
N

LY

Page 134

Lubricating Oil Pressure Switch/Gauge

Plate A

ZJHR0546

I Part No.

1
2

3278A004
2415H002

I References

I Qty. I Description

I Notes

PLUG

SEAL-SENSOR

EF

ER
EN
C

O
N

LY

Item

Page 135

Plate B

Lubricating Oil P ressure SwitchlGauge

EF

ER
EN
C

O
N

LY

ZJHR0546

Page 136

Lubricating Oil Pressure Switch/Gauge

PlateB

ZJHR0546

Part No.

References

Description

Notes

EF

ER
EN
C

O
N

LY

0650594

Page 137

--------T~~

e& Sender

Tempera

tureGaug

Plate A

EF

ER
EN
C

O
N

LY

ZLHR0360

Page 138

Temperature Gauge & Sender

Plate A

I Part No.

3278A006
24l5H003

IReferences

1 I
Qty.

I Notes

Description

PLUG
SEAL-SENSOR

EF

ER
EN
C

O
N

LY

Item

ZLHR0360

Page 139

Miscellaneous & A uxilianes


.. .

EF

ER
EN
C

O
N

LY

ZZHRI012

Page 140

Miscellaneous & Auxiliaries

Plate A

I Part No.

2
3

2431154
2431154
2431154

I References

IQty. IDescription

INotes

PLUG
PLUG
PLUG

EF

ER
EN
C

O
N

LY

Item

ZZHRl012

Page 141

Top Service Kit

Plate A

SACR0350

LY

Top Service Kit

O
N

Kit d'Entretien Haut du Moteur

Wartungssatz fur Motoroberteil

ER
EN
C

Kit per la manutenzione della parte superiore del motore

EF

Juego de Servicio Superior

Page 142

Top Service Kit

Plate A

I
Part No.

U5LT0350
-3681E051
-3681A055
-2415H008
-3681V512
-3684N503
-3688A035
-3688A029
-L311FF02
-3688A036
-2418M514
-2418M519

(A)

I BROWN

IQty. IDescription

4
1
4
4

I Notes

GASKET KIT - TOP


GASKET - CYLINDER HEAD
GASKET - CYL. HEAD COVER
SEAL - WATER OUTLET
GASKET - EXHAUST MANIFOLD
GASKET
GASKET
GASKET-TURBOCHARGER
INJECTOR WASHER
GASKET
(A)
SEAL - VALVE STEM
VALVE STEM SEAL
(B)

EF

ER
EN
C

2
3
4
5
6
7
8
9
10
11
12

I References

LY

O
N

Item

SACR0350

Page 143

Bottom Service Kit

Plate A

SGBR0376

LY

O
N

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

ER
EN
C

Wartungssatz fOr Motorunterteil

Kit per la manutenzione della parte inferiore del motore

EF

Juego de Servicio de la Parte Inferior

Page 144

Bottom Service Kit

Plate A

I
Part No.

SGBR0376

Description

References

USLB0376

Notes

EF

ER
EN
C

O
N

LY

BOTIOM JOINT AND GASKET

Page 145

EF

ER
EN
C

O
N

LY

Parts Inde,

Page 146

Parts Index I

PnrtNo.

Page

Description

PnrtNo.

Page

2 GROOVE
ALTERNATOR
PULLEY

3115A049

97

CAMSHAFT GEAR

3117NOOI

101

CAP

2646E501

43

ADAPTOR

3161C012

29,31

3342AOll

23,23

3347A041

115

3788A002

61

ALTERNATOR

2871A303

93

3788A003

61

ALTERNATOR
BRACKET

3824A071

95

2721332

17

2722A022

25

BANJO BOLT

3218R036

111,111

2481863

67

BAR

3161C019

129

248ID456

39, 127

BIG END BEARING


KIT

U5MEOO13

15

248ID558

127

BIG END BRG KIT OIS

U5MEOO13A

15

2481Y011

35

2481Y012

35

O
N

CIRCLIP

LY

Description

ER
EN
C

CLIP

15

2646E019

35

U5MEOO13C

15

K138AF02

33, 127

BLANKING PLATE

3623A009

13,75

4115C311

11,19

BLOCK

3241NOOI

79

BOLT

32186137

79

4115C312

11,19

BOTIOM JOINT
AND GASKET KIT

U5LB0376

145

4115C313

11,19

4115C314

11,19

BOWL

2656F837

123

4115C315

11,19

BRACKET

3641A007

29,31

4115C316

11,19

3653A017

39

CON ROD BOLT

3212V003

19

3733A011

127

CONNECTION

3763A045

127

3823A051

115

3763A046

123

BRIDGE PIECE

3627P041

55

4133L048

85

CABLE

3161C017

41

4133L501

87

CAMSHAFT

314ID222

27

4133L507

89

CAMSHAFT BUSH

3112D071

13

3788N003

63

EF

U5MEOO13B

CON ROD
ASSEMBLY

COVER

Page 147

I Part, Index

Part No.

Page

Description

Part No.

Page

COVER PLATE

3615A009

61

FAN DRIVE
PULLEY

3115Cl13

53

CRANKSHAFf
GEAR

3117C221

15
FANBELT

2614B655

53

CRANKSHAFf KIT

ZZ90222

11,15

FILLER

4134C019

65

CRANKSHAFf KIT EXCHANGE

ZZ90222P

11, 15

FLYWHEEL
ASSEMBLY

411lD127

49

CRANKSHAFT
PULLEY

3115T051

79

FLYWHEEL
HOUSING

3713K027

47

CYL HEAD COVER


ASSY

4142X312

61

FRONT COVER KIT

4142A503

103

FRONT OIL SEAL

2418F437

99

CYLINDER BLOCK
ASSEMBLY

ZZ50311

13

FUEL FILTER

26560201

123

CYLINDER HEAD
BOLT

3218A011

2644H022

29

2644H024

31

36832137

59

3684N503

121, 143

3688A035

113,143

3688A036

113, 143

GASKET - CYL.
HEAD COVER

3681A055

61, 143

GASKETCYLINDER HEAD

3681E051

23, 143

GASKETEXHAUST
MANIFOLD

3681V512

119,143

GASKET-IND
MANIFOLD

3688A037

117

GASKET-OIL
COOLER

3685A025

71

3685A033

71

3688A039

13, 73, 75

3218A012

23

CYLINDER HEAD
KIT

ZZ80268

23

DIAPHRAGM

3789AOOI

61

DIPSTICK

3178C069

57

0350025

47

2116053

101

3244A009

13

2656F836

123

DOWEL

EF

DRAIN PLUG

3766A131

U5

EXHAUST
MANIFOLD

3778E203

119

EXHAUST VALVE

3142A151

23

EXTENSION

3748W242

91

FAN

2485C514

91

FAN DRIVE
HOUSING

4113K005

53

EXHAUST ELBOW

Page 148

O
N

E
FUEL INJECTION
PUMP

ER
EN
C

23

LY

Description

GASKET

GASKET-OIL
FILTER HEAD

Part. Index

Part No.

Page

Description

Part No.

Page

GASKET - SUMP

3681K037

55

MAIN BEARING KIT

U5MBOO18

15

GASKET - TIMING
CASE

3681P053

99

MAIN BEARING KIT


- O/S

U5MBOO18A

15

GASKET - TIMING
CASE COVER

3681P046

103

GASKETTURBOCHARGER

3688A029

109,143

GASKET - WATER
PUMP

24880234

83
81,83

GASKET KIT - TOP

U5LT0350

143

GLOWPLUG

2666A016

129

HOSE

2646F501

43

33872632

67

HOSE CLIP

248lD073

117,117

HUB

3272A041

101

IDLER GEAR

4111A034

101

INJECTION PUMP
GEAR

3117L261

29,31

INJECTOR

2645K011

37

INJECTOR CLAlvIP

3751A241

37

INJECTOR NOZZLE

2645K611

37

INJECTOR WASHER

L311FF02

37, 143

INSERT

2137435

55

INTAKE VALVE

3142H071

23

LEVER

36155429

95

LIFTPUMP

4132A014

123

LIFTING BRACKET

3617A015

131

3624A016

131

U5MBOO18C

15

3211C002

11,21

U5MK0696

123

NUT

0576052

25,25

0576111

33

2318A108

29,31

2318A603

29,31

2318A604

51,95

2318A634

109, 115

2318D208

91,95

3353D005

57

2486A217

71

4134W021

71

4142X098

65

4142X099

61

OlLFlLTER

2654407

77

OlL FlLTER HEAD

3773A061

73

OlLPUMP

4132F071

107

OLIVE

0566002

33

33811112

33

33812116

57

PIPE-AIR

3571C068

117

PIPE -BOOST

4121A063

33

PIPE - BREATHER

4134K022

67

ER
EN
C
117

EF

3383A027

15

MOUNTING KIT

3682A011

U5MBOO18B

O
N

METRlCBOLT

LY

Description

OlLCOOLER

OlL FlLLER CAP

Page 149

Parts I.dex

Part No.

Page

PIPE - FUEL IN] NO


1 CYL

3525A101

35

PIPE - FUEL IN] NO


2CYL

3525A102

35

PIPE - FUEL IN] NO


3 CYL

3525A103

PIPE - FUEL IN] NO


4CYL

3525A104

35

PIPE-LOW
PRESSURE FUEL

2646F001

125

Description

Part No.

Page

2485AI04

25

2485A108

13

2485AI09

45

2485A124

69

2487208

133

2487A451

47

2487A452

47

2487Y005

47

3212P008

13

3212V004

133

3212V006

13

32141316

13

32186405

55

32416117

23

3241AOll

13

3241A012

13

3278A004

135

LY

Description

O
N

35

127

PIPE - TURBO On..


DRAIN

3584A001

113

PIPE - TURBO On..


FEED

4128A027

111

PISTON AND RING


KIT

4115P015

11,17

4115P016

11,17

4115P017

11, 17

PISTON COOLING
JET

2113A003

13

PISTON RING KIT

UPRKOO02

17

3278A006

23,139

PLATE

0240356

47

3278A007

73

3241A025

101

PUSHROD

31434307

27

3611M006

121

REPAIRKITWATER PUMP

U7LWOl72

83

0650588

13,23
25

137

ROCKER ARM
ASSEMBLY

4115R314

0650594
0650710

13

4115R315

25

2431131

41

4115R612

25

2431154

23, 141,
141, 141

ROCKER SHAFT
ASSEMBLY
ROCKER SHAFT
ASSY -MINOR

4115R703

25

ER
EN
C

EF
R

PLUG

2431A016

Page 150

2646F009

55

Parts Ind"

3174A015

25

SCREW

0746853

49

2151AOOI

61

2161AOll

61

2311D039

55

2311D060

71

2314C049

105

2314FOOI

13

2314F002

47

2314F003

63

2314F004

113

EF

Page

2314JOOI

47

2314J002

29,31,
131,131

2314J003

115

2314J004

115

2314J005

53

2314J007

95

2314J008

107

2314JOll

101

2314J012

95

23141204

47

2314J603

47

2314F005

67

2314J606

101

2314F009

123

2314K161

65. 71

2314H002

39,103

2314KI64

81

2314H003

29,31,
55,85,
99,113

2314K166

55.55

2314W009

37

29,31,
59,71,
87,89,95

2316A901

25

2316A902

25

32114145

25,25

32166329

13

3218J013

119

SEAL

36843154

47

SEAL - INJECTOR

26460064

37

SEAL-ORING

2415715

55

2415A068

67

2415A131

61

2415B121

65

2314H004

Part No.

LY

ROCKER SHAFT
SPRING

Descri pti on

O
N

Page

Part No.

ER
EN
C

Description

2314H005

81

2314H006

71

2314H008

65

2314H012

81, 103

2314H033

13,55,
75,117,
121

2314H034

73,99

2314H052

95

Page 151

Parts Iod""

Page

Description

Part No.

Page

2415H009

73

SUMP

4145H091

55

2415H701

67

SUPPORT BRACKET

36241123

67

2418FOOI

85

TAPPET

3142U031

27

2418F002

85

TIIERMOSTAT

2485C041

87

26420318

29,31

THIMBLE

33142111

13

SEAL-REOS
HOUSING

2418F704

11,21

THRUST WASHER

3112X011

101

31137312

15

SEAL - SENSOR

2415H002

135

31137322

15

2415H003

23,139

31137551

15

2418M514

143

31137561

15

TIE

2817154

39

2418M517

23

O
N

SEAL- VALVE
STEM

LY

Part No.

Description

87, 143

TIMING GEAR
CASE

3716C461

99

2415H219

89

TUBE ASSEMBLY

3577A125

57

SEALING RING

2415633

65

TURBOCHARGER

2674A200

109

SHORT ENGINE

RG40004

11

2674A200P

109

SMALL END BUSH

3112A005

19

UNION

0206002

33

SOLENOID

26420469

29,31

UNION NUT

3353D004

33

0920465

95

VALVE COLLET

3142W004

23,23

3174A017

61

VALVE GUIDE

3313E021

23,23

3175P003

67

VALVE SEAT
INSERT

3314A151

23

STARTER RING
GEAR

31162121

49
3314A161

23

STARTERMOTOR

2873K404

51

VALVE SPRING

3174A016

23,23

STUD

2313C078

51

VALVE STEM SEAL

2418M519

23, 143

2313H236

91

WASHER

0920497

95

2313M377

109, 115

2131A008

95

3575A061

59

2131A506

111,111,
111, 111

ER
EN
C
2415H008

SEAL-WATER
OUTLET

SPACER

EF

SPRING

SUCTION PIPE

Page 152

2131A507

123

2134A502

25

241ID008

29,31

2415D053

105

33117127

49

3321A003

101

K134AFOI

29,31

WATER PUMP GEAR

24880232

81

WATER PUMP KIT

U5MW0194

81

WATER
TEMPERATURE
SWITCH

2848A123

41

O
N

Page

ER
EN
C

Part No.

Description

LY

Part. Index I

0500012

15, 27,
101

EF

WOODRUFF KEY

Page 153

ER
EN
C

EF

O
N

LY

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