Académique Documents
Professionnel Documents
Culture Documents
1l04C-44T
2006/08/22
ER
EN
C
RG38557
O
N
LY
161179
EF
TIle infonnation given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest infonnation. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the infonnation given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
ER
EN
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EF
O
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Contents
Introduction
Pg.4
2.
Pg.4
3.
Engine Breakdown
4.
Symbol Descriptions
5.
6.
Parts Index
LY
l.
Pg.5
Pg.9
O
N
Pg.ll
t.-a
'>
EF
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EN
C
tOOl
11
Pg.146
I Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
LY
Always quote your build list and engine serial number when contacting your Perkins outlet.
Front Paae
O
N
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
..
ER
EN
C
Enaine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identificati on purposes.
For fitting instructions please refer to your engine Service Manual.
EF
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Eng;n. Breakdown
Section
Page
Section
Page
11
Atomisers
AFHR4286
37
13
39
15
Pick-Up Sensor
AFHR4286
41
17
43
Connecting Rods
ACHROO47
19
Pick-Up Sensor
AFHR4286
45
21
Flywheel Housing
CDHR0707
47
23
49
25
Starter Motor
EDHR0847
51
27
Fan Drive
FBHR0896
53
29
Sump
GBHR2321
55
31
57
33
Oil Strainer
GBHR2321
59
35
61
EF
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Short Engine
ACE40004
Page 5
Engine Breakdown
Page
Section
Section
Page
63
89
Filler
HBHR2879
65
Fan
MDHR1357
91
Breather
HBHR2879
67
Alternator
NDHR2712
Blanking Plates
HBHR2879
69
95
Oil Cooler
JBHR2347
71
Pulleys
NDHR2712
97
Oil Filter
JBHR2347
73
Timing Case
QCHR0022
99
ER
EN
C
O
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93
75
Timing Cover
QCHR0022
101
Oil Filter
JDHR0023
77
Timing Cover
QCHR0022
103
79
Blanking Plugs
QDHR.l368
105
Water Pump
LBHR2253
81
107
Turbocharger
SBHR1460
109
Feed Pipes
SBHR1460
111
EF
Blanking Plates
JBHR2347
Water Pump
LBHR2253
83
Pipes
LBHR2253
85
87
Page 6
Eog;oe Breakdown
Section
Page
Section
Page
Leak-Off Pipes
SBHR1460
113
115
Engine Mounts
ZCHR1178
117
135
Exhaust Manifold
SBHR.l460
119
137
121
139
LiftPump
VBHR2178
123
141
125
143
127
145
Heater Plugs
WDHR0345
129
O
N
LY
131
133
EF
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Page 7
EF
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EN
C
O
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I Eng;ne Breakdown
Page 8
Description
LY
O
N
Remanufactured Part
New for Old Part
Number of Teeth
..L.
Thickness
Top
ER
EN
C
Left Hand
Bottom
Right Hand
Cylinder Number
EF
Page 9
Short Engme
.
EF
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EN
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O
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ACE40004
Page 10
Short Engine
Plate A
3
4
4
4
4
4
4
5
5
ZZ90222P
4115C311
4115C312
4115C313
4115C314
4115C315
4115C316
4115P016
4115P017
10
SHORT ENGINE
CYLINDER BLOCK KIT
CRANKSHAFf KIT
CONRODKIT
PISTON AND RING KIT
SEAL - REOS HOUSING
METRIC BOLT
4
4
4
4
4
4
4
4
o
o
GRADEF
GRADEG
GRADEH
GRADEJ
GRADEK
GRADEL
(A)
(A)
EF
ER
EN
C
IF.otn.t~
(A) I SERVICE BY COMPLETE ENGINE
(+)0.50MM
(+)I.OOMM
I Notes
LY
RG40004
2
-ZZ50311
3
-ZZ90222
4
5
-4115POI5
6
-2418F704
7
-3211C002
Service Options
IQty. IDescription
I References
O
N
IPart No.
Item
ACE40004
Page II
Plate A
ACHR0047
LY
EF
ER
EN
C
O
N
Page 12
21
8~
Plate A
ACHROO47
I
Item
I Part No.
I References
I Qty. I Description
ZZ50311
IiiiI>
I--
IiiiI>
10
10
1
2
2
2
4
4
ER
EN
C
1--33142111 .
f-32166329 '
f-3112D071 f-3241A012
-3241AOll
-0650588
f-0650710
f-3212P008
f-3244A009
-32141316
-2485AI08
-3212V006
,-2113A003
f-2314FOOI
-3623A009
-3688A039
-2314H033
IiiiI>
LY
'-
IiiiI>
ZZ50311
ZZ50311
ZZ50311
ZZ50311
ZZ50311
O
N
IiiiI>
fff-
1
4
EF
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
I Notes
Page 13
Plate A
LY
ACHR0047
ER
EN
C
O
N
~-
EF
Page 14
PPL026421
References
.1 Qty.
[l
3
4
-USMBOOI8
-USMEOO13
5
6
-31137551
-31137561
0
0
0
0
7
8
ACHROO47
Description
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
-0500012
3117C221
2
2
THRUST WASHER
THRUST WASHER
WOODRUFF KEY
CRANKSHAFT GEAR
(+) 0.010"
(+)0.020"
(+) 0.030"
3
3
U5MBOO18B
-L
USMBOO18C
-L
4
4
4
5
6
USMEOOl3A
USMEOOl3B
-L
T
T
T
-L
U5MEOO13C
-L
31137312
-L
31137322
-L
T
T
ors
ors
ors
BIG END BRG KIT - ors
BIG END BRG KIT - ors
MAIN BEARING KIT -
(-)0.25MM
(-)O.50MM
(-)O.75MM
(+)0.007"
(+)0.007"
1
2
THRUST WASHER
EF
ER
EN
C
O
N
-L
ZZ90222P
U5MBOO18A
Notes
CRANKSHAFT KIT
ZZ90222
Service Options
LY
.0
Plate A
Page 15
Plate A
ACHR0047
EF
ER
EN
C
O
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LY
Page 16
Plate A
I
4115P015
3
4
5
UPRKOOO2
Senice Options
I References
IQty. IDescription
4
I
I
2
PISTON PIN
CIRCLIP
4
4
4115P015
4115P015
t2721332
I
1
4115P016
.L
(+)O.50MM
4115P017
.L
(+)1.00MM
Footnotes
(A)
(A)
EF
ER
EN
C
(A)
I Notes
LY
I
2
I Part No.
O
N
Item
ACHROO47
Page 17
Plate A
Connecting R ods
EF
ER
EN
C
O
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LY
ACHR0047
Page 18
Plate A
Connecting Rods
ACHROO47
I Part No.
IiiiiI>
INotes
CONRODKIT
CON ROD
SERVICE OPTION
2
4115C311
GRADEF
4115C312
4115C313
GRADEG
4115C314
4
4
GRADEH
GRADE]
3112AOO5
3212VOO3
Service Options
3
4
IQty. IDescription
GRADEK
GRADEL
EF
ER
EN
C
4115C315
4115C316
LY
IReferences
O
N
Item
Page 19
Plate A
ACHR0047
O
N
LY
EF
ER
EN
C
Page 20
Plate A
IPart No.
2418F704
3211C002
I References
-, Qty.
IDescription
Notes
10
EF
ER
EN
C
O
N
LY
Item
ACHR0047
Page 21
Plate A
ACHR0047
25
14
-----6
LY
21
~ 18
13
-(8)
8/
~9
11
----e
~17
12-1
~5
.j
ER
EN
C
4--{j
16
O
N
~19
20
EF
Page 22
23 - -
....-...,.
yJJ
Plate A
ACHROO47
I
Item
IPart No.
IReferences
IQty. IDescription
ZZ80268
2
I-
3
4
10:1>
ZZ80269
ZZ80268
INotes
CYLINDER HEAD
VALVE GUIDE
_3314A151
4
4
VALVE GUIDE
VALVE SEAT INSERT
7
8
-3314A161
-32416117
-0650588
4
2
4
1-3142H071
-2418M519
4
4
INTAKE VALVE
12
13
-3174A016
-3342AOll
14
15
-3142W004
-3142A151
8
4
16
17
18
1-2418M517
4
4
4
19
20
1-3142W004
-3278A006
21
22
23
24
25
1-3174A016
r-3342A011
O
N
-2415H003
-2431154
3681E051
3218AOll
3218A012
(A)
VALVE SPRING
CAP
VALVE COLLET
EXHAUST VALVE
(B)
CAP
VALVE COLLET
PLUG
ER
EN
C
11
9
10
LY
rr-3313E021
,-3313E021
SEAL-SENSOR
PLUG
GASKET - CYLINDER HEAD
CYLINDER HEAD BOLT
CYLINDER HEAD BOLT
r"~~I
(A)
GREEN
BROWN
EF
(B)
Page 23
Plate A
ACHR0047
EF
ER
EN
C
O
N
LY
Page 24
Plate A
4115R612
f-4115R703
-- 4115R703
[2485A104
---4115R314
EO"60"
32114145
r---3174A015
r---4115R315
EO"60,,
----
----
2
4
4115R314
4115R314
3
4
4115R315
4115R315
32114145
r--- 2722A022
r---2134A502
f-2316A901
,-2316A902
2
2
1
INotes
PAD
NUT
SCREW
ROCKER SHAFT SPRING
ROCKER ARM ASSEMBLY
ROCKER ARM
PAD
NUT
SCREW
CIRCLIP
WASHER
SCREW
SCREW
EF
ER
EN
C
19
IQty. IDescription
LY
10
11
12
13
14
15
16
17
18
IReferences
O
N
2
3
4
5
6
7
8
9
IPart No.
Item
ACHROO47
Page 25
Plate A
EF
ER
EN
C
O
N
LY
ACHR0047
Page 26
Plate A
I Part No.
2
3
4
314lD222
3142U031
31434307
0500012
I References
IQty. IDescription
I Notes
CAMSHAFf
TAPPET
PUSHROD
WOODRUFF KEY
8
8
EF
ER
EN
C
O
N
LY
Item
ACHROO47
Page 27
Plate A
30/04/2004
AFHR4286
O
N
LY
EF
ER
EN
C
12
Page 28
'~
~V)0
"\
13
14
Plate A
I Part No.
I References
2644H022
\0 ZJ",L.{o
2
fr-264203l8 ,$"3> 41
3
r-26420469
4
\OL-~S-3
5 - r-3l61COI2
6 :9f-2318AI08
7 .-,-KI34AFOl
3117L261
-9 2411D008
10 2314HOOU 5"
- 11 3641A007
12 2314HooL.1? 3'3ti
- 13 2318A603
- 14 2314J002
.-.8
I Notes
2644H022
NUT
1
3
3
WASHER
INJECTION PUMP GEAR
WASHER
SCREW
BRACKET
SCREW
NUT
SCREW
EF
ER
EN
C
'3:2.../
I Qty. I Description
O
N
Item
AFHR4286
LY
- . 30/0412004
Page 29
AFHR4286
EF
ER
EN
C
O
N
LY
1-+ 01105/2004
Plate B
Page 30
1-+
Item
Plate B
01105/2004
I Part No.
I References
AFHR4286
2644H024 .
3
3
LY
r-26420318 . /
r-26420469 J
>-3161COI2 /
_2318AI081
-K134AFOI J
3117L261
2411D008
2314H004
3641A007
2314H003
2318A603
2314J002
=> 2644H024
O
N
I-
NUT
SCREW
EF
ER
EN
C
2
3
4
5
6
7
8
9
10
11
12
13
14
INotes
IQty. IDescription
Page 31
AFHR4286
EF
ER
EN
C
O
N
LY
.-. 0110512004
Plate A
Page 32
Plate A
Item
01105/2004
I Part No.
I References
AFHR4286
Qty.
3
4
Notes
PIPE- BOOST
4121A063
2
I Description
4121A063
PIPE- BOOST
UNION NUT
3353DOO4
33811112
OLIVE
5
6
0206002
0576111
UNION
NUT
7
8
0566002
OLIVE
CLIP
EF
ER
EN
C
O
N
K138AF02
LY
1-+
Page 33
Plate A
AFHR4286
EF
ER
EN
C
O
N
LY
Page 34
IJoI1--6
Plate A
I
Part No.
3525AIOI
3525AI02
3525AI03
3525A104
2481 YO 11
2481YOl2
2646 EO 19
I References
INotes
I Qty. I Description
PIPE - FUEL INJ NO I CYL
PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 C"YL
PIPE - FUEL INJ NO 4 Cl'L
CLIP
CLIP
CLIP
EF
ER
EN
C
O
N
2
3
4
5
6
7
LY
Item
AFHR4286
Page 35
Atomisers
Plate A
AFHR4286
ER
EN
C
O
N
LY
EF
(rs
Page 36
Atomiscrs
Plate A
AFHR4286
I Part No.
I References
2645KOlI
~2645K611
26460064
L3lIFF02
3751A241
2314W009
INJECTOR
INJECTOR NOZZLE HOLDER
INJECTOR NOZZLE
SEAL - INJECTOR
INJECTOR WASHER
INJECTOR CLAMP
SCREW
4
~
I Notes
2645KOlI
4
4
EF
ER
EN
C
O
N
2
3
4
5
6
7
IQty. IDescription
LY
Item
Page 37
Plate A
ER
EN
C
O
N
LY
AFHR4286
EF
Page 38
Plate A
IPart No.
1
2
3
4
3653A017
2314H002
24810456
2817154
IReferences
IQty. IDescription
I Notes
BRACKET
SCREW
CLIP
TIE
EF
ER
EN
C
O
N
LY
Item
AFHR4286
Page 39
Pick-Up Sensor
Plate A
EF
ER
EN
C
O
N
LY
AFHR4286
Page 40
Pick-Up Sensor
Plate A
I Part No.
2
3
2848AI23
3161COl7
2431131
I References
IQty. IDescription
I Notes
WATERTEMPERATURES~TCH
CABLE
PLUG
EF
ER
EN
C
O
N
LY
Item
AFHR4286
Page 41
Plate A
AFHR4286
EF
ER
EN
C
O
N
LY
Page 42
Plate A
AFHR4286
I
Part No.
2646F50l
2646E50l
Description
3
1
Notes
HOSE
CAP
EF
ER
EN
C
O
N
LY
References
Page 43
Pick-Up Sensor
Plate B
AFHR4286
EF
ER
EN
C
O
N
LY
Page 44
Pick-Up Sensor
Plate B
I
Part No.
AFHR4286
References
Notes
Description
PLUG
EF
ER
EN
C
O
N
LY
2485Al09
Page 45
Flywheel Housing
Plate A
CDHR0707
LY
5~
EF
ER
EN
C
O
N
Page 46
Plate A
Flywheel Housing
CDHR0707
3
4
5
6
7
8
9
10
2487 A451
2314J603
2314J204
2314JOOI
36843154
I Qty. I Description
FLYWHEEL HOUSING
PLATE
SCREW
DOWEL
PLUG
PLUG
PLUG
SCREW
SCREW
2
2
2
6
3
1
I Notes
SCREW
SEAL
EF
ER
EN
C
11
3713K027
0240356
2314F002
0350025
2487Y005
2487A452
IReferences
LY
IPart No.
O
N
Item
Page 47
Plate A
EF
ER
EN
C
O
N
LY
DDHR0755
Page 48
Plate A
I Part No.
I References
IQty. IDescription
411lD127
[31162121
0746853
33117127
6
6
WASHER
EF
ER
EN
C
O
N
3
4
5
FLYWHEEL ASSEMBLY
FLYWHEEL
=> 411ID127
I Notes
LY
Item
DDHR0755
Page 49
----------- -
Plate A
Starter Motor
O
N
LY
EDHR0847
EF
ER
EN
C
Page 50
Starter Motor
Plate A
I
Item
1
.-.;2
_ 3
I Part No.
2873K404
2313C078
I References
Ib"Lb3.\..f
2318A604
EDHR0847
I Qty. I Description
I Notes
1
3
STARTERMOTOR
STUD
(A)
NUT
EF
ER
EN
C
O
N
(A)
LY
Footnotes
Page 51
Fan Drive
Plate A
FBHR0896
EF
ER
EN
C
O
N
LY
Page 52
Fan Drive
Plate A
_I
2
3
4
IReferences
IPart No.
41 13K005
2314J005
3115C1l3
2614B655
,):)".3
D'f
I I
Qty.
7$33'0
10 2...S~<g
1 Foo......
(A)
I SERVICED IN PAIRS
EF
ER
EN
C
O
N
(A)
INotes
Description
LY
Item
FBHR0896
Page 53
Plate A
Sump
ER
EN
C
O
N
LY
GBHR2321
EF
~13
Page 54
11
Sump
Plate A
GBHR2321
I
\02,.104\
4145H091
IiiiiI>
12137435
4
5
I53CfL
75 .3lf}
7
8
-9
-10
-11
-=12
3681K037 lO2..b'{"L
2314H033;'5 J.l 0
3627P041
2311 D039
2314KI66
2314KI66
32186405
2415715
-&- 2431AOl6
2314H0031 $'.2>~q.
4145H091
2
2
2
2
2
2
4
12
I Notes
SUMP
SUMP
INSERT
PLUG
SEAL-DRING
PLUG
GASKET - SUMP
SCREW
BRIDGE PIECE
SCREW
SCREW
SCREW
SCREW
EF
ER
EN
C
13
I Qty. I Description
LY
I References
I Part No.
O
N
Item
Page 55
Plate A
GBHR2321
EF
ER
EN
C
O
N
LY
Page 56
Plate A
I
I Part No.
3577A125
I References
c.~I1-~O~
I Qty. I Description
I
IiiiI>
I Notes
ruBE ASSEMBLY
ruSE
NUT
OLIVE
3577AI25
133530005
4-33812116
5 3 178C069 10'2....0 3/
EF
ER
EN
C
O
N
DIPSTICK
LY
Item
GBHR2321
Page 57
Oil Strainer
Plate A
GBHR2321
EF
ER
EN
C
O
N
LY
Page 58
Oil Strainer
Plate A
I Part No.
2
3
3575A061
36832137
2314H004
I References
INotes
I Qty. I Description
SUCTION PIPE
GASKET
SCREW
EF
ER
EN
C
O
N
LY
Item
GBHR2321
Page 59
---------
Plate A
EF
ER
EN
C
O
N
LY
HBHR2879
Page 60
Plate A
I
I
4142X312
2
3
4
IReferences
IQty. IDescription
f.
f-3681A055 109-. (PCP
f-2161A011 O?- ipol
f-3174A017
5 6 .- 1-3788A002
7 _
1-3789AOOI
8 __ f-3615A009
9 _ f-2151AOOI
10 _ f-3788A003
~4142X099
11
loLIoLf
12
13
- [2415A131
4142X312
10
(
4142X099
CAP
OIL FILLER CAP
OIL FILLER CAP
SEAL-ORING
2...blL:;o~3
E~~b~
\oc-to Y I
EF
ER
EN
C
I Notes
LY
IPart No.
O
N
Item
HBHR2879
Page 61
Plate B
HBHR2879
EF
ER
EN
C
O
N
LY
Page 62
Plnte B
HBHR2879
I
Part No.
3788NOO3
2314FOO3
Description
1
3
Notes
COVER
SCREW
EF
ER
EN
C
O
N
LY
References
Page 63
Filler
Plate A
EF
ER
EN
C
O
N
LY
HBHR2879
Page 64
Filler
Plate A
I
IReferences
I Part No.
IQty. IDescription
l o= 4134C019
~ _~ 2415B12l
4
t4142X098
FILLER
BODY
-- 4134C019
SEAL-DRING
OIL FILLER CAP
\oLh35"
-- 4142X098
- [2415633
2314K161 15"22.0
2314H008
I Notes
SCREW
SCREW
EF
ER
EN
C
O
N
7S-'33Cf
LY
Item
HBHR2879
Page 65
Breather
Plate A
EF
ER
EN
C
O
N
Page 66
LY
HBHR2879
Breather
Plate A
HBHR2879
Item
I Part No.
I References
I Qty. I Description
PIPE - BREATHER
BREATHER PIPE
SEAL-DRING
SEAL-DRING
SCREW
CLIP
HOSE
SPRING
SUPPORT BRACKET
4134K022
2314FOO5
2481863
33872632
3175POO3
36241123
LY
t'415A068
2415H701
-- 4134K022
EF
ER
EN
C
O
N
2
3
4
5
6
7
8
9
I Notes
Page 67
Blanking Plates
Plate A
HBHR2879
EF
ER
EN
C
O
N
LY
Page 68
Blanking Plates
Plate A
I
Part No.
HBHR2879
References
Notes
Description
EF
ER
EN
C
O
N
LY
2485A124
Page 69
Oil Cooler
JBHR2347
LY
eo PPL025118
EF
ER
EN
C
O
N
Page 70
) 1
9
I~
on Cooler
Plate A
eo PPL025118
4134W021
-2486A217
,-3685A025
IQty. IDescription
~2314HOO4
r-231ID060
,-2314HOO6
,-3685A033
r-2314K161
OIL COOLER
OIL COOLER
GASKET - OIL COOLER
HOUSING
1
I
3
8
c-
=> 4134W021
I Notes
EF
ER
EN
C
O
N
2
3
4
5
6
7
8
9
I References
LY
JBHR2347
Page 71
on Filter
EF
ER
EN
C
O
N
LY
JBHR2347
Page 72
Oil Filter
Plate A
I
I
I Part No.
3773A061
3688A039
3
4
2314H034
3278AOO7
2415HOO9
INotes
IQty. IDescription
OIL FILTER HEAD
GASKET - OIL FILTER HEAD
'l...") IL3c>~5
4
1
SCREW
PLUG
SEAL-ORING
EF
ER
EN
C
O
N
I References
"2. 3 \'2_!lo ~ i
LY
Item
JBHR2347
Page 73
Blanking Plates
Plate A
JBHR2347
EF
ER
EN
C
O
N
LY
Page 74
Blanking Plates
Plate A
I Part No.
2
3
3623A009
3688A039
23l4H033
I References
I Qty. I Description
Notes
BLANKING PLATE
GASKET - OIL FILTER HEAD
4
SCREW
EF
ER
EN
C
O
N
LY
Item
JBHR2347
Page 75
Plate A
Oil Filter
JDHROO23
EF
ER
EN
C
O
N
LY
Page 76
Oil Filter
Plate A
I
Part No.
JDHR0023
Description
References
Notes
OIL FILTER
EF
ER
EN
C
O
N
LY
2654407
Page 77
Plate A
KBHR0535
EF
ER
EN
C
O
N
LY
Page 78
Plate A
I
Item
3115T051
3241NOOI
32186137
Qty.
I Notes
Description
CRANKSHAFf PULLEY
1 >33:2.
BLOCK
BOLT
'(
) 5 331
'5" 33-1-
EF
ER
EN
C
O
N
LY
IReferences
I Part No.
KBHR0535
Page 79
WaterPump
Plate A
EF
ER
EN
C
O
N
LY
LBHR2253
Page 80
Water Pump
Plate A
I
f-
3
4
5
-c-
'-
7
8
9
10
11
cc-
12
f-
13
f-
14
15
=> U5MW0194
=> U5MW0194
=> U5MW0194
1
1
BODY
COVER
=> U7LWOI72
~
U7LWOI72
=> U7LWOI72
1
1
GASKET
IMPELLER
DRIVE SHAFT
=> U7LWOI72
=> U7LWOI72
=> U7LWOI72
1
1
SEAL
=> U7LWOI72
=> U7LWOI72
=> U7LWOI72
CIRCLIP
ROLLER BEARING
-='-24880232
'""'17
-3682AO 11
2314K164
2314H005
1- 18
2314H012
-16
IOZkLf3
I0
Z b Yl{
Footnotes
1
1
1
I
2
2
5
CIRCLIP
OIL SEAL
BEARING
(A)
SCREW
SCREW
SCREW
ER
EN
C
EF
(A)
INotes
IQty. IDescription
LY
USMW0194
I References
O
N
1
2
IPart No.
Item
LBHR2253
Page 81
Water Pump
EF
ER
EN
C
10
O
N
LY
Plate B
Page 82
Plate B
Water Pump
Part No.
I References
I Qty. I Description
U7LWOI72
2
3
4
5
6
U7LWOI72
U7LWOI72
U7LWOI72
ROLLER BEARING
BEARING
U7LWOI72
U7LWOI72
OIL SEAL
U7LWOI72
U7LWOI72
CIRCLIP
CIRCLIP
GASKET - WATER PUMP
U7LWOI72
~
~
~
SEAL
-3682A011
DRIVE SHAFT
O
N
-24880234
EF
ER
EN
C
8
9
10
11
I Notes
LY
Item
LBHR2253
Page 83
Plate A
EF
ER
EN
C
O
N
LY
LBHR2253
Page 84
Pipes
Plate A
I
I Part No.
References
CONNECTION
CONNECTION
SEAL-ORING
SEAL-ORING
41331048
2
~2418F002
t2418FOOl
2314H003
4133L048
SCREW
EF
ER
EN
C
O
N
3
4
5
INotes
Qty. I Description
LY
Item
LBHR2253
Page 85
Plate A
LDHR0702
CJI
ER
EN
C
O
N
LY
-- 31/0112004
EF
Page 86
Plate A
Item
*'2"
I References
I Part No.
4133L501
t'4&SC041
2415HOO8
2314HOO4
LDHR0702
IQty. IDescription
I
4133L501 101..1.0!- 1
CONNECTION
CONNECTION
lotl.o3
10
'-1:>0'1
7SJ'q
INotes
THERMOSTAT
SEAL - WATER OUTLET
SCREW
EF
ER
EN
C
O
N
3
4
5
31/0112004
LY
Page 87
Plate A
LDHR0702
LY
0110212004
ER
EN
C
O
N
EF
Page 88
1-+
Item
Plate A
01/02/2004
Part No.
LDHR0702
I
I References
4133L507
3
4
2314H004
4133L507
4133L507
CONNECTION
CONNECTION
THERMOSTAT
SEAL - WATER OUTLET
SCREW
EF
ER
EN
C
O
N
t241SH219
Notes
LY
IQty. IDescription
Page 89
Fan
EF
ER
EN
C
O
N
LY
MDHR1357
Page 90
Fan
Plate A
I
Item
I Part No.
248SCS14
I References
7 S;:-,?;1.. 0
I Notes
FAN
EXTENSION
STUD
NUT
4
4
EF
ER
EN
C
O
N
LY
2318D208
I Qty. I Description
1-31Z- - ~ \ V~
2 _ 3748W242
3 -2313H236
4
MDHR1357
Page 91
Alternator
Plate A
NDHR2712
EF
ER
EN
C
O
N
LY
Page 92
Alternator
Plate A
I
Part No.
NDHR2712
References
Description
Notes
ALTERNATOR
(A)
IFootnol~
I BREAKDOWN HAS YET TO BE ADVISED
EF
ER
EN
C
O
N
LY
(A)
Page 93
Plate A
EF
ER
EN
C
O
N
LY
NDHR2712
Page 94
Plate A
I
Item
I
IPart No.
IReferences
NDHR2712
IQty. IDescription
I Notes
3824A071
2314J007
3
4
2314H052
2131A008
5
6
2318D208
36155429
WASHER
NUT
LEVER (2.3 '>-\5
7
8
2314H004
2314J012
0920497
SCREW
SCREW
WASHER
0920465
2318A604
SPACER
NUT
LY
EF
ER
EN
C
11
1t.~~H1.....
O
N
9
10
ALTERNATOR BRACKET
SCREW
SCREW ;"'"
Pnge95
Pulleys
Plate A
NDHR2712
EF
ER
EN
C
O
N
LY
Page 96
Pulleys
Plate A
I
Part No.
NDHR2712
References
Notes
Description
EF
ER
EN
C
O
N
LY
Page 97
TimingCllse
EF
ER
EN
C
O
N
LY
QCHR0022
Page 98
Timing Case
Plate A
2
3
4
5
3716C461
24l8F437
23l4H003
2314H034
3681P053
I References
IQty. IDescription
INotes
8
4
LY
IPart No.
EF
ER
EN
C
O
N
Item
QCHR0022
Page 99
EF
ER
EN
C
O
N
LY
Timing Cover
Page 100
Timing Cover
Plate A
41l1A034
2
3
4
3272A041
5
6
3241A025
23141011
3117N001
8
9
0500012
3112XOll
10
11
12
3321A003
2116053
=-
I Qty. I Description
I Notes
IDLER GEAR
IDLER GEAR
4111A034
BUSH
HUB
-- 4111A034
PLATE
SCREW
CAMSHAFT GEAR
WOODRUFF KEY
THRUST WASHER
DOWEL
WASHER
SCREW
EF
ER
EN
C
23141606
I References
LY
IPart No.
O
N
Item
QCHR0022
Page 101
Timing Cover
-----------r
~QQCCHR0022
===-----
EF
ER
EN
C
O
N
LY
----
Plate B
Page 102
Timing Cover
Plate B
I
I Part No.
I References
I Qty.
IiOI>
4142A503
4142A503
[3681P046
2314H002
10
2314H012
SCREW
EF
ER
EN
C
O
N
3
4
5
I Notes
I Description
LY
Item
QCHR0022
Page 103
Blanking Plugs
===-----
(QmDHR1368
EF
ER
EN
C
O
N
LY
----
--------1
Page 104
Plate A
Blanking Plugs
I
Part No.
References
Description
Notes
SCREW
WASHER
2314C049
24150053
EF
ER
EN
C
O
N
LY
QDHR1368
Page 105
Plate A
RBHROO31
EF
ER
EN
C
O
N
LY
Page 106
Plate A
RBHROO31
I
Part No.
4132F071
2314J008
Description
Notes
OIL PUMP
SCREW
EF
ER
EN
C
O
N
LY
References
Page 107
Turbocharger
Plate A
O
N
LY
SBHR1460
EF
ER
EN
C
Page 108
((KJ
Turbocharger
Plate A
I Part No.
2674A200
2 3688A029
3 2313M377
4 23 I 8A634
Service Options
I References
I Qty. I Description
I Notes
lURBOCHARGER
GASKET-lURBOCHARGER
STIJD
NUT
4
4
LY
Item
SBHR1460
2674A200P
EF
ER
EN
C
O
N
lURBOCHARGER
Page 109
Feed Pipes
Plate A
SBHR1460
EF
ER
EN
C
O
N
LY
Page 110
Feed Pipes
Plate A
I
Item
I Part No.
I References
SBHR1460
4128A027
IiiiI>
4128A027
LY
ff-3218R036
f-2131A506
f-2131A506
f-3218R036
f-2131A506
,--2131A506
EF
ER
EN
C
O
N
2
3
4
5
6
7
8
INotes
I Qty. I Description
Page 111
Leak-OITPipes
EF
ER
EN
C
O
N
LY
SBHR1460
Page 112
Plate A
Leak-OtT Pipes
SBHR1460
IQty. IDescription
I Part No.
3584AOOI
3688A035
3
4
3688A036
2314F004
2314H003
I Notes
EF
ER
EN
C
O
N
GASKET
GASKET
SCREW
SCREW
LY
I References
Item
Page 113
Pipework& C onnections
EF
ER
EN
C
O
N
LY
SBHR1460
Page 114
Plate A
~2
I Part No.
I References
23 1ZJo81o
3766AI31
3823A051
EXHAUST ELBOW
BRACKET
I
3
ADAPTOR
SCREW
"...6
23141004
3
2
NUT
SCREW
~7
2313M377
STUD
3347A041
23141003
2318A634
t,;
7SWj
lP55
EF
ER
EN
C
O
N
INotes
I Qty. I Description
LY
Item
SBHR1460
Page 115
Plate B
SBHR1460
EF
ER
EN
C
O
N
LY
Page 116
Plate B
I Part No.
3571C068 '2..33n
2481D073 1Z.3"S~. .$
3383A027 12...3 3 L "l
2481D073 I t.3.3"L ~
2314H033 ,2..333 0
3688A037 12...33'> I
IQty. IDescription
I Notes
PIPE- AIR
HOSE CLIP
HOSE
HOSE CLIP
SCREW
GASKET - IND MANIFOLD
4
1
EF
ER
EN
C
O
N
2
3
4
5
I References
LY
Item
SBHR1460
Page 117
Exhaust Munifold
Plate A
EF
ER
EN
C
O
N
LY
SBHR1460
Page 118
Exhaust Manifold
Plate A
I
Item
I Part No.
3778E203
3681V512
3218J013
I Qty. I Description
I Notes
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
8
SCREW
EF
ER
EN
C
O
N
LY
IReferences
SBHR1460
Page 119
Plate A
TBHR0886
O
N
LY
EF
ER
EN
C
"'--3
Page 120
Plate A
I
Item
3611M006
2314H033
3684N503
I References
I Qty. I Description
I Notes
PLATE
3
12
3
SCREW
GASKET
EF
ER
EN
C
O
N
LY
2
3
I Part No.
TBHR0886
Page 121
Plate C
Lift Pump
., PPL023952
VBHR2178
/~
-I
,.............-8
"""-
13
.....
LY
~--::l
i"-
I
1
__ I
EF
ER
EN
C
O
N
/'
L
Page 122
PlateC
LiftPump
eo PPL023952
3
4
5
6
t-2656F837
7 _ ,-2656F836
- 8_ USMK0696
IQty. IDescription
I References
7
4132A014
26560201
26560201
2.'3100 &~
~
~
:: - [ 2314F009
6
3
3
3
LIFTPUMP
LIFTPUMP
FUEL FILTER
FUEL FILTER ELEMENT
o RING
BOWL
DRAIN PLUG
MOUNTING KIT
MOUNTING
SPACER
SCREW
WASHER
CONNECTION
EF
ER
EN
C
12 - [2131A507
13- 3763A046
U5MK.0696
U5MK0696
I Notes
LY
I Part No.
O
N
Item
VBHR2178
Page 123
Plate A
VBHR2178
EF
ER
EN
C
O
N
LY
Page 124
Plate A
I
I Item I Part No.
I References
VBHR2178
I Notes
I Qty. I Description
2646FOOI
EF
ER
EN
C
O
N
LY
Page 125
VBHR2178
O
N
LY
eo PPL030522
Plate B
ER
EN
C
(
I
I
I
EF
I
1 /
y"
Page 126
Plate B
eo PPL030522
VBHR2178
Item
IPart No.
2646FOO9
3763A045
3
4
K.138AF02
24810456
CLIP
CLIP
5
6
3733AOll
248lD558
IQty. IDescription
LY
BRACKET
CLIP
I Notes
EF
ER
EN
C
O
N
I References
Page 127
Heater Plugs
Plate A
EF
ER
EN
C
O
N
LY
WDHR0345
Page 128
Heater Plugs
Plate A
I
Item
1
2666A016
3161C019
IReferences
I Qty. I Description
I Notes
GLOWPLUG
BAR
EF
ER
EN
C
O
N
LY
I Part No.
WDHR0345
Page 129
Engine Liti
ling Eyes
EF
ER
EN
C
O
N
LY
XBHR0458
Page 130
/~4
Plate A
I
IPal1 No.
2
3
4
3617A015
2314J002
3624AOl6
2314J002
IReferences
IQty. IDescription
INotes
LIFTING BRACKET
SCREW
2
1
LIFTING BRACKET
SCREW
EF
ER
EN
C
O
N
LY
Item
XBHR0458
Page 131
Plate A
Engine Mounts
EF
ER
EN
C
O
N
LY
ZCHR1178
Page 132
Plate A
Engine Mounts
I
Part No.
3212V004
2487208
References
Description
4
6
Notes
PLUG
PLUG
EF
ER
EN
C
O
N
LY
ZCHR1178
Page 133
Plate A
ZJHR0546
EF
ER
EN
C
O
N
LY
Page 134
Plate A
ZJHR0546
I Part No.
1
2
3278A004
2415H002
I References
I Qty. I Description
I Notes
PLUG
SEAL-SENSOR
EF
ER
EN
C
O
N
LY
Item
Page 135
Plate B
EF
ER
EN
C
O
N
LY
ZJHR0546
Page 136
PlateB
ZJHR0546
Part No.
References
Description
Notes
EF
ER
EN
C
O
N
LY
0650594
Page 137
--------T~~
e& Sender
Tempera
tureGaug
Plate A
EF
ER
EN
C
O
N
LY
ZLHR0360
Page 138
Plate A
I Part No.
3278A006
24l5H003
IReferences
1 I
Qty.
I Notes
Description
PLUG
SEAL-SENSOR
EF
ER
EN
C
O
N
LY
Item
ZLHR0360
Page 139
EF
ER
EN
C
O
N
LY
ZZHRI012
Page 140
Plate A
I Part No.
2
3
2431154
2431154
2431154
I References
IQty. IDescription
INotes
PLUG
PLUG
PLUG
EF
ER
EN
C
O
N
LY
Item
ZZHRl012
Page 141
Plate A
SACR0350
LY
O
N
ER
EN
C
EF
Page 142
Plate A
I
Part No.
U5LT0350
-3681E051
-3681A055
-2415H008
-3681V512
-3684N503
-3688A035
-3688A029
-L311FF02
-3688A036
-2418M514
-2418M519
(A)
I BROWN
IQty. IDescription
4
1
4
4
I Notes
EF
ER
EN
C
2
3
4
5
6
7
8
9
10
11
12
I References
LY
O
N
Item
SACR0350
Page 143
Plate A
SGBR0376
LY
O
N
ER
EN
C
EF
Page 144
Plate A
I
Part No.
SGBR0376
Description
References
USLB0376
Notes
EF
ER
EN
C
O
N
LY
Page 145
EF
ER
EN
C
O
N
LY
Parts Inde,
Page 146
Parts Index I
PnrtNo.
Page
Description
PnrtNo.
Page
2 GROOVE
ALTERNATOR
PULLEY
3115A049
97
CAMSHAFT GEAR
3117NOOI
101
CAP
2646E501
43
ADAPTOR
3161C012
29,31
3342AOll
23,23
3347A041
115
3788A002
61
ALTERNATOR
2871A303
93
3788A003
61
ALTERNATOR
BRACKET
3824A071
95
2721332
17
2722A022
25
BANJO BOLT
3218R036
111,111
2481863
67
BAR
3161C019
129
248ID456
39, 127
U5MEOO13
15
248ID558
127
U5MEOO13A
15
2481Y011
35
2481Y012
35
O
N
CIRCLIP
LY
Description
ER
EN
C
CLIP
15
2646E019
35
U5MEOO13C
15
K138AF02
33, 127
BLANKING PLATE
3623A009
13,75
4115C311
11,19
BLOCK
3241NOOI
79
BOLT
32186137
79
4115C312
11,19
BOTIOM JOINT
AND GASKET KIT
U5LB0376
145
4115C313
11,19
4115C314
11,19
BOWL
2656F837
123
4115C315
11,19
BRACKET
3641A007
29,31
4115C316
11,19
3653A017
39
3212V003
19
3733A011
127
CONNECTION
3763A045
127
3823A051
115
3763A046
123
BRIDGE PIECE
3627P041
55
4133L048
85
CABLE
3161C017
41
4133L501
87
CAMSHAFT
314ID222
27
4133L507
89
CAMSHAFT BUSH
3112D071
13
3788N003
63
EF
U5MEOO13B
CON ROD
ASSEMBLY
COVER
Page 147
I Part, Index
Part No.
Page
Description
Part No.
Page
COVER PLATE
3615A009
61
FAN DRIVE
PULLEY
3115Cl13
53
CRANKSHAFf
GEAR
3117C221
15
FANBELT
2614B655
53
CRANKSHAFf KIT
ZZ90222
11,15
FILLER
4134C019
65
ZZ90222P
11, 15
FLYWHEEL
ASSEMBLY
411lD127
49
CRANKSHAFT
PULLEY
3115T051
79
FLYWHEEL
HOUSING
3713K027
47
4142X312
61
4142A503
103
2418F437
99
CYLINDER BLOCK
ASSEMBLY
ZZ50311
13
FUEL FILTER
26560201
123
CYLINDER HEAD
BOLT
3218A011
2644H022
29
2644H024
31
36832137
59
3684N503
121, 143
3688A035
113,143
3688A036
113, 143
GASKET - CYL.
HEAD COVER
3681A055
61, 143
GASKETCYLINDER HEAD
3681E051
23, 143
GASKETEXHAUST
MANIFOLD
3681V512
119,143
GASKET-IND
MANIFOLD
3688A037
117
GASKET-OIL
COOLER
3685A025
71
3685A033
71
3688A039
13, 73, 75
3218A012
23
CYLINDER HEAD
KIT
ZZ80268
23
DIAPHRAGM
3789AOOI
61
DIPSTICK
3178C069
57
0350025
47
2116053
101
3244A009
13
2656F836
123
DOWEL
EF
DRAIN PLUG
3766A131
U5
EXHAUST
MANIFOLD
3778E203
119
EXHAUST VALVE
3142A151
23
EXTENSION
3748W242
91
FAN
2485C514
91
FAN DRIVE
HOUSING
4113K005
53
EXHAUST ELBOW
Page 148
O
N
E
FUEL INJECTION
PUMP
ER
EN
C
23
LY
Description
GASKET
GASKET-OIL
FILTER HEAD
Part. Index
Part No.
Page
Description
Part No.
Page
GASKET - SUMP
3681K037
55
U5MBOO18
15
GASKET - TIMING
CASE
3681P053
99
U5MBOO18A
15
GASKET - TIMING
CASE COVER
3681P046
103
GASKETTURBOCHARGER
3688A029
109,143
GASKET - WATER
PUMP
24880234
83
81,83
U5LT0350
143
GLOWPLUG
2666A016
129
HOSE
2646F501
43
33872632
67
HOSE CLIP
248lD073
117,117
HUB
3272A041
101
IDLER GEAR
4111A034
101
INJECTION PUMP
GEAR
3117L261
29,31
INJECTOR
2645K011
37
INJECTOR CLAlvIP
3751A241
37
INJECTOR NOZZLE
2645K611
37
INJECTOR WASHER
L311FF02
37, 143
INSERT
2137435
55
INTAKE VALVE
3142H071
23
LEVER
36155429
95
LIFTPUMP
4132A014
123
LIFTING BRACKET
3617A015
131
3624A016
131
U5MBOO18C
15
3211C002
11,21
U5MK0696
123
NUT
0576052
25,25
0576111
33
2318A108
29,31
2318A603
29,31
2318A604
51,95
2318A634
109, 115
2318D208
91,95
3353D005
57
2486A217
71
4134W021
71
4142X098
65
4142X099
61
OlLFlLTER
2654407
77
3773A061
73
OlLPUMP
4132F071
107
OLIVE
0566002
33
33811112
33
33812116
57
PIPE-AIR
3571C068
117
PIPE -BOOST
4121A063
33
PIPE - BREATHER
4134K022
67
ER
EN
C
117
EF
3383A027
15
MOUNTING KIT
3682A011
U5MBOO18B
O
N
METRlCBOLT
LY
Description
OlLCOOLER
Page 149
Parts I.dex
Part No.
Page
3525A101
35
3525A102
35
3525A103
3525A104
35
PIPE-LOW
PRESSURE FUEL
2646F001
125
Description
Part No.
Page
2485AI04
25
2485A108
13
2485AI09
45
2485A124
69
2487208
133
2487A451
47
2487A452
47
2487Y005
47
3212P008
13
3212V004
133
3212V006
13
32141316
13
32186405
55
32416117
23
3241AOll
13
3241A012
13
3278A004
135
LY
Description
O
N
35
127
3584A001
113
4128A027
111
4115P015
11,17
4115P016
11,17
4115P017
11, 17
PISTON COOLING
JET
2113A003
13
UPRKOO02
17
3278A006
23,139
PLATE
0240356
47
3278A007
73
3241A025
101
PUSHROD
31434307
27
3611M006
121
REPAIRKITWATER PUMP
U7LWOl72
83
0650588
13,23
25
137
ROCKER ARM
ASSEMBLY
4115R314
0650594
0650710
13
4115R315
25
2431131
41
4115R612
25
2431154
23, 141,
141, 141
ROCKER SHAFT
ASSEMBLY
ROCKER SHAFT
ASSY -MINOR
4115R703
25
ER
EN
C
EF
R
PLUG
2431A016
Page 150
2646F009
55
Parts Ind"
3174A015
25
SCREW
0746853
49
2151AOOI
61
2161AOll
61
2311D039
55
2311D060
71
2314C049
105
2314FOOI
13
2314F002
47
2314F003
63
2314F004
113
EF
Page
2314JOOI
47
2314J002
29,31,
131,131
2314J003
115
2314J004
115
2314J005
53
2314J007
95
2314J008
107
2314JOll
101
2314J012
95
23141204
47
2314J603
47
2314F005
67
2314J606
101
2314F009
123
2314K161
65. 71
2314H002
39,103
2314KI64
81
2314H003
29,31,
55,85,
99,113
2314K166
55.55
2314W009
37
29,31,
59,71,
87,89,95
2316A901
25
2316A902
25
32114145
25,25
32166329
13
3218J013
119
SEAL
36843154
47
SEAL - INJECTOR
26460064
37
SEAL-ORING
2415715
55
2415A068
67
2415A131
61
2415B121
65
2314H004
Part No.
LY
ROCKER SHAFT
SPRING
Descri pti on
O
N
Page
Part No.
ER
EN
C
Description
2314H005
81
2314H006
71
2314H008
65
2314H012
81, 103
2314H033
13,55,
75,117,
121
2314H034
73,99
2314H052
95
Page 151
Parts Iod""
Page
Description
Part No.
Page
2415H009
73
SUMP
4145H091
55
2415H701
67
SUPPORT BRACKET
36241123
67
2418FOOI
85
TAPPET
3142U031
27
2418F002
85
TIIERMOSTAT
2485C041
87
26420318
29,31
THIMBLE
33142111
13
SEAL-REOS
HOUSING
2418F704
11,21
THRUST WASHER
3112X011
101
31137312
15
SEAL - SENSOR
2415H002
135
31137322
15
2415H003
23,139
31137551
15
2418M514
143
31137561
15
TIE
2817154
39
2418M517
23
O
N
SEAL- VALVE
STEM
LY
Part No.
Description
87, 143
TIMING GEAR
CASE
3716C461
99
2415H219
89
TUBE ASSEMBLY
3577A125
57
SEALING RING
2415633
65
TURBOCHARGER
2674A200
109
SHORT ENGINE
RG40004
11
2674A200P
109
3112A005
19
UNION
0206002
33
SOLENOID
26420469
29,31
UNION NUT
3353D004
33
0920465
95
VALVE COLLET
3142W004
23,23
3174A017
61
VALVE GUIDE
3313E021
23,23
3175P003
67
VALVE SEAT
INSERT
3314A151
23
STARTER RING
GEAR
31162121
49
3314A161
23
STARTERMOTOR
2873K404
51
VALVE SPRING
3174A016
23,23
STUD
2313C078
51
2418M519
23, 143
2313H236
91
WASHER
0920497
95
2313M377
109, 115
2131A008
95
3575A061
59
2131A506
111,111,
111, 111
ER
EN
C
2415H008
SEAL-WATER
OUTLET
SPACER
EF
SPRING
SUCTION PIPE
Page 152
2131A507
123
2134A502
25
241ID008
29,31
2415D053
105
33117127
49
3321A003
101
K134AFOI
29,31
24880232
81
U5MW0194
81
WATER
TEMPERATURE
SWITCH
2848A123
41
O
N
Page
ER
EN
C
Part No.
Description
LY
Part. Index I
0500012
15, 27,
101
EF
WOODRUFF KEY
Page 153
ER
EN
C
EF
O
N
LY