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CONCRETE WORK - CONCRETE

Lean Concrete Grade 15 (1:2:4)


Assumption
Cost of Ordinary Portland Cement (50kg)
Cost of unloading
Cost of sand
Cost of aggregate -20mm aggregate
Density of Ordinary Portland Cement
Density of sand

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RM16.00
RM0.50
RM28.00
RM33.00
1420
1600

Density of aggregate

1400

Cost of concrete mixer (rental)


Cost of diesel for mixer
Wages of labour
Wages of operator
Output of concrete mixer
No. of labour (1 operator, 4 general workers)
Working hours per day
Shrinkage, consolidation and wastage of concrete
Profit and overhead

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RM60.00
RM2.05
RM50.00
RM68.00
0.85
5
8
33.33%
10%

* Working continuously and this produces approximately 4.50m of mixer concrete in an hour.

RM
Material Cost
a) 1m3 Ordinary Portland Cement
1 tonne = (1000kg/50kg) bags x RM16.00 per bag
Unloading = (1000kg/50kg) bags x RM0.50 per bag
Total cement price per tonne

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320.00
10.00
330.00

1m3 cement at 1420kg/m3, RM330.00 per tonne


= [(1m3 x 1.420 tonne/m3)] x RM330.00/tonne

468.60

b) 4m3 Sand
1m3 sand at 1600kg/m3, RM28.00 per tonne
= [(2m3 x 1.600 tonne/m3)]x RM28.00 per tonne

89.60

c) 8m3 Aggregate
1m3 aggregate at 1400kg/m3, RM33.00 per tonne
= [(4m3 x 1.400 tonne/m3)] x RM33.00 per tonne

184.80

Total material cost (1:2:4) per mix

743.00

Add shrinkage, consolidation and wastage 33.33%

247.64

Total material cost (1:2:4) per mix

990.64

Divide by part of mix = (RM1424.76 / 7m3)


Cost of materials of 1m3 of lean concrete Grade10

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141.52

Labour Cost
Given 1 operator at RM8.50 per hour
Given 4 general at RM6.25 per hour= (4 x RM6.25)
Total labour cost per hour
Cost of produce per hour = 4.50 m3 at RM33.50 per hour
Cost of labour for 1m3 of concrete = (RM33.50 / 4.50m3)

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8.50
25.00
33.50

Plant Cost
a) Concrete mixer per hour =1 hr x(RM60.00 per day/ 8 hrs)
b) Diesel per hour = (1 hour x RM2.05 per hour)
Cost to produce 1.2 m3 per hour
Cost of plant for 1m3 of concrete = (RM9.55 / 0.85 m3)

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Total unit rate (RM) per m3


Add 10% profit and overhead

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Price per m3 for concrete Grade 15 (1:2:4)

25mm to receive pile cap, ground beam, bed


Total Unit Rate (RM)/m2

50mm to receive apron


Total Unit Rate (RM)/m2

7.50
2.05
9.55

per bag
per bag
per tonne
per tonne
kg per m3
kg per m3
kg per m3
per day
per hour
per day
per dya
m3
person
hours

RM/m3

RM/m2

141.52

7.44

11.24
160.20
16.02
176.22

4.41

8.81

CONCRETE WORK - CONCRETE


Reinforced concrete Grade 30
Assumption:
Ready-mixed concrete delivered to site
Waste of material
Labour operation (1 hoist operator, 1 vibrator
poket operator, 1 spreader and 2 wheelers)
Wage of operator of hoist
Wage of vibrator operator
Wage of spreader and wheelers
Hire of vibration poker
Working hours
Output of labour gang
Profit and overhead

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RM210.00
5%

per m3

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5
RM80.00
RM50.00
RM68.00
RM270.00
8
4
10%

persons
per day
per day
per day
per year
hours per day
m3 per hour

RM
Material cost
i) Cost of RMC delivered to site
ii) Add 5% wastage
Total material cost per m3
Labour cost
Hourly cost of operation
i) 1 hoist operator 1 ( 1 x RM80.00/ 8hour)
ii) 1 vibrator poker operator 1 ( 1 x RM63.00/ 8hour)
iii) 1 spreader (1 x RM68.00/ 8hour)
iv) 2 wheelers ( 2 x RM68.00/ 8hour)

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210.00
10.50

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10.00
6.25
8.50
17.00
41.75

RM/ M3

RM/M2

220.50

The output of the labour gang is 4m3 per hour


Labour cost per m3 = ( Rm 41.38/ 4m3)

Machinery cost
i) Hire of vibrationg poker per hour
= (RM 270.00/12/26/8)

Cost of plant per hour (RM 0.11 /4m3)

0.03

Total cost per m3 of RMC Grade 30


Add 10% profit and overhead

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230.96
23.10

Price per m3 of RMC Grade 30

254.06

10.44

0.11

100mm thick
Total Unit Rate (RM)/m2

25.41

29.22

44.46

115mm thick
Total Unit Rate (RM)/m2

175mm thick
Total Unit Rate (RM)/m2

CONCRETE WORK - CONCRETE


Reinforced concrete Grade 40
Assumption:
Ready-mixed concrete delivered to site
Waste of material
Labour operation (1 hoist operator, 1 vibrator
poket operator, 1 spreader and 2 wheelers)
wage of operator of hoist
wage of vibrator operator
wage of spreader and wheelers
Hire of vibration poker
working hours
output of labour gang
Profit and overhead

= RM230.00
= 5%
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5 persons
RM80.00
RM50.00
RM68.00
RM270.00
8
4
10%

RM
Material cost
i) Cost of RMC delivered to site
ii) Add 5% wastage
Total material cost per m3
Labour cost
Hourly cost of operation
i) 1 hoist operator 1 ( 1 x RM80.00/ 8hour)
ii) 1 vibrator poker operator 1 ( 1 x RM50.00/ 8hour)
iii) 1 spreader (1 x RM68.00/ 8hour)
iv) 2 wheelers ( 2 x RM68.00/ 8hour)

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230.00
11.50

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10.00
6.25
8.50
17.00
41.75

per m3

per day
per day
per day
per year
hours per day
m3 per hour

RM/ M3

RM/M2

RM/M

241.50

The output of the labour gang is 4m3 per hour


Labour cost per m3 = ( Rm 41.75/ 4m3)

Machinery cost
i) Hire of vibrationg poker per hour
= (RM 270.00/12/26/8)

Cost of plant per hour (RM 0.11 /4m3)

0.03

Total cost per m3 of RMC Grade 40


Add 10% profit and overhead
Price per m3 of RMC Grade 40

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251.96
25.20
277.16

10.44

0.11

75mm thick
Total Unit Rate (RM)/m2

250mm thick and 550mm width


Total Unit Rate (RM)/m

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20.79
38.11