Académique Documents
Professionnel Documents
Culture Documents
Section
Regulatory Requirements
Presentations
Paving and Leveling Works
Concrete Reinforcement
In-Situ concrete
Cover Expansion Joints Systems
Humidity Insulation Works
Thermal Insulation
Joints filler materials
Ceramics
Terrazzo and natural stone tiled floors
102
References
10201 Applied Standard Specifications
1010201 Saudi Standard Specifications (S.S.S)
S.S.S 77:87 Test Methods for Bricks and Cement Blocks
S.S.S 79:143 Normal and quick hardened Portland cement
S.S.S 79:144 Solid concrete (Cement) Brick
S.S.S 79:145 Hollow Cement Blocks
S.S.S 80:184 Test Methods of brick and red blocks
S.S.S 80:185 Red Bricks
S.S.S 80:186 Red Hollow Blocks for walls
S.S.S 94: 807 Sand-Lime bricks
S.S.S 94:808
Test Methods for sand-lime bricks
S.S.S 94:814
Marble
S.S.S
94:855
White Portland cement
Masonry units
ASTM C 89:1019 Standard Method for sampling and testing the Grout E 1-1993
R
ASTM C 95:1142 Standard Method for premixed and slow-setting mortar for
Masonry units
ASTM D 98:1056 Standard Method for Flexible Cellular Composites Extended
Spongy or rubber
ASTM D 97: 1667
Standard Specification for Flexible Cellular Composite- Vinyl
Chloride Polymer and Copolymers (closed Cell foam)
ASTM D 83:1751
Standard Specification for pre molded fillers of expansion
joints
for the paving concrete and the structural buildings
ASTM D 84: 1752
ASTM E 95:119
ASTM E 97:447
102010402
ACI 02:530.1
6:02)
ACI Sp-85:85
1020105
European Standard Specifications
Din EN 771
Masonry Units Specification
DIN EN 92:771-1 Clay Masonry Units
DIN EN 92:177-2 Sand- Lime Masonry Units
DIN EN 92:771-3 Aggregated Concrete Masonry Units (heavy and lightweight
Aggregate)
DIN EN 92:771-4 Masonry Concrete Closed yet Ventilated Units
DIN EN 92:771-5 Masonry Units made from Artificial Stone
DIN EN 92:771-6 Natural Stone Masonry Units
BS EN 772
Test Method for Masonry Units
BS EN 98:772-2
identifying the blank spaces' ration in Concrete Masonry Units
BS EN 98:772-3
identifying the net weight and the blanks' ratio by Hydrostatic
Weight in Clay Masonry Units
BS EN 98:772-7
Identifying water absorption in Humidity resistant clay
Masonry Units by immersing it in boiled water
BS EN 98:772-9
identifying the volume and the blanks' ratio and the net weight
In the Sand- lime Masonry units by filling it with sands
1020106
BS 12:96
BS 96:146
BS 78:187
BS 95:493
BS 70:743
BS 92:882
BS 95:890
BS 75:1014
BS 89:1181
BS 76:1200
BS 97:1217
BS 78:1234
DIN 90:1053-3
DIN 78:1053-4
DIN 79:4242
10202
Codes
Royal Commission for Jubal and Yanbu: Architectural code( May 1986)
Royal Commission for Jubal and Yanbu: Structural code (May 1986)
ACI 530:02
Buildings' code requirements for structural Facilities
(TMS 402-02, ASCE 02:5)
ENV 95:1996 European Code 6: Structural Design for buildings
BS 76: 5390
Execution Code for Buildings' Stone
BS 5628
Execution Code for Buildings' Structural Use of brick, block
And stone
BS 92:5628-1 Buildings' Structural Use of brick, stone and unreinforced block
BS 95:5628-2 Buildings' Structural Use of brick, stone and pre stressed
unreinforced block
BS 85:5628-3 Materials, Components, Design and payment
BS 89:8000-3 Execution Code for Buildings' works
BS 91:8215
Execution Code for designing and installing humidity insulation
layers in constructing structural works
10203
0100
Other References
Buildings' Designers Guide which is based on Building Facilities' Code
Requirements (ACI 92:530) and Structural Buildings' Specifications
0200
Bed Joint: A mortar layer that are masonry units rely on.
Block: A building unit with dimensions larger than brick's dimensions in length,
width or height.
Brick: A building unit with specific nominal dimensions according to the relevant
specifications.
Brick Earth: A mixture of clay and especially the appropriate shale used to produce
brick or block.
Cast Stone: made of Cement, natural aggregate and is used by the same way and for
the same reason that natural stone is used in.
Cellular: A unit with specific size of holes according to the related specifications,
normally these holes is dead through the unit.
Characteristic Strength of masonry: The resistant value is expected to be fewer
than 5% from all possible resistant measurements and results.
Closer: Part of the building unit used to join buildings' works, and are made by
request or cut from a whole brick.
Collar Joints: are a continuous vertical joint parallel to the front of the wall.
Common Brick: Appropriate brick for buildings' purposes that do not require an
attractive appearance in general.
Compressive Strength: The value of resistance breakage for a building unit or the
average value of breakage resistance for a specified number of buildings units.
Coordinating Size: The amount of space that the building unit is occupying including
joints and disparities.
Coping: A unit or a group of building units that are placed above covers to protect
them from water flowing and to stop the water from falling over exposed fronts that
have to be protected.
Cross Joints: A joint that is different from stand connector for it forms a right angel
with the wall front.
Facing Brick: A Brick that is especially produced or selected to add an attractive
appearance when used without painting or white cement or any kind of processing to
walls' surfaces
Fixing Unit: A masonry Unit with dimensions such as brick dimensions but it allows
the installation of hard or bolt screws
Frogged Brick: Bick that has deep holes in one or two parts to be put above the
bonding ballast cement mortar.
Grout: A mixture of cement materials and water, with or with out aggregate, and by
specific portions to produce a fluid texture that can be poured without separation
In materials.
Hollow: A Specific holes sized unit according to the relevant specifications;
these holes are from both sides.
Jointing: Finishing buildings joints during construction process.
Load bearing brick: Appropriate brick to bear heavy loads and consistent
with specific resistance limits.
Masonry: The product out of assembling masonry units that have been
stacking in location or pre composed in pre fabricated units, and the units are
connected together by concrete mortar.
Masonry Unit: Brick or block or fixing Unit.
Nominal dimension: look coordinating size
Perforated: A unit with limited small holes no larger than a specific space
according to the relevant specifications; these holes are piercing through the
unit.
Pointing; Filling buildings' welds (unfinished and empty) and leveling them.
Reconstructed Stone: Look Cast Stone, knowingly that this stone contains
stone fractures.
Trim Unit: units with different shapes necessary to cover walls' endings or
piers.
Structural Facing Tile: look facing bricks
Water absorption: the weight of the water that is absorbed by the masonry
unit- especially in clay masonry units, and partial absorption in sand lime
units- while submerging in the water according to specific conditions and
expresses it as a percentage of the unit weight when it is dry.
Work Size: A masonry unit size which is identified for manufacturing
purposes so that the measurement is identical to allowed divergence.
10302
Symbols and abbreviations
104
System Description
10401
Design Requirements
Note: Restrict this paragraph to describe design requirements and the
operational characteristics for a completed system (Example: Air conditioning
or elevators system.so on) and that is required from the contractor to design.
1040101
General
The design should be according to:
01, 1 Buildings' designers manual based on buildings construction
requirements list and the specifications of buildings construction works.(ACI
92:530-1).
01,2 Buildings' Works- Design and Construction (1996).
104102
10501
Product Data
Production data for all different masonry units, extensions and any other
fabricated productions referred to.
10502
Executive Drawings
Executive drawings should include the following:
0, 01 A diagram with all building works sectors
0, 02 bending and installing reinforcing rods for building works
0, 03 Trim, coping and fixing units and the like
0 ,04 All buried accessories in the building
10503
Samples
Unless adopted otherwise, samples units not to be used in final construction
execution but to be preserved in the location until all works are accepted.
0, 01 Samples for the purposes of the initial selection:
01, 1 Small sizes models of buildings works to illustrate the full range of
colors and texture.
01, 2 Colored mortar samples for buildings to illustrate the full range of the
manufacturing company' colors
0,02 Samples for checking and conformity purposes.
1, 02 An actual size samples for every kind of masonry units that are required
visible to show the full range of color, texture, and expected dimensions in the
final construction.
02, 2 Water leakage/ ventilation slots
02, 3 Buried Extensions in the buildings
10504
Quality Assurance Presentations
0,01 A documented experience certificated for the supervisor (supervisors)
in the site and the builders, look 10601.
0, 02 Reports and quality assurance records in the facility, look 106403.
0, 03 Reports and quality assurance records in the site by the contractor,
Look 304
0, 04
Reports and self quality assurance records in the site by the
contractor, Look 1060401
0, 05
Reports and outside quality assurance records, Look 1060402
0, 06
The Design (Designs) of mortar, grout mixtures including test
samples results according to what is clarified in paragraph 209105.
0, 07 The manufacturing companies with reference to method of handing,
installing and maintaining construction works, grout, mortar and extensions
10505 Presentations of Project Delivery
1050501 Projects Records
1050502 Operation and Maintenance Data
105050201 Chemical Resistant Buildings
Appropriate instructions must be submitted for maintenance,
safety and health works before use.
10506 Other Presentations
0,01 Reports and Records of contractor's main equipments
0.02 Timetables and working schedules, Look 109
106 Quality Assurance
Samplings, tests and revision (name: Day, Month, Year) should be registered
daily besides the correction works that the contractor did if necessary.
Reports and Records must be in the hands of the supervising engineer for
evaluation during a period not exceeding three days from the date of testing
and revising.
Reports and Records have to be prepared in a way that delivers the possibility
of switching between records, tests results and masonry installation site.
Arrangements have to be taken into consideration in the contractor working
program and the allowed time to perform tests and revision according to what
is planned.
The contractor should allow and facilitate entering procedures for engineer's
representative in the site and helps in making all procedures to ensure quality.
10601 Qualification
The supervising engineer should have a good knowledge about the referenced
specifications and has a certified experience not less than five years in
construction field. He should have fulfilled successfully similar buildings
using the same materials, design and size for a specific work in this project.
The builders have an overall knowledge with all materials and installation
methods as well as they should be skillful and trained.
Samples have to be taken from masonry units and tested in the facility before
delivering the first dispatch.
107
Delivery, Storage and Handling
10701
Packing and Shipping
The delivery tag, invoice or suppliers' certificates, attached with every dispatch of
masonry units, must have the following data:
- The material name, trade mark or what reflects the producing factory
- The number and the type of delivered bricks or blocks according to what is specified
- Checking authority identified with checking mark
- The number and date of the applied specification (specifications)
- The type of brick such as solid brick or cellular, hollow or perforated
- The trade name of the brick or the block, if found
- The delivery date
- The name of addressee
- Country of Origin
- The category or compressive strength
- The actual size for the masonry unit
The damaged masonry units, the damaged packaged materials and the damaged
extensions are not accepted and have to be replaced.
10702
Storage and Protection
The masonry units and cement materials should be stored and handled so as to be
lifted from the ground and covered in a dry place.
The buildings works extensions and the reinforcing materials have to be stored in the
appropriate places.
10703
Materials Acceptance in the Site
Note: This applies only on the delivered products by the owner which its
acceptance conditions in the site should be stated here.
108
Project and Site Conditions
10801 Current site Circumstances
Note: Here, we should identify the documents that are referred to get
supplementary information for the items like the current facilities or public utilities
lines or the earth nature reportsetc.
10802
Environmental Requirements
Look section 01060 Regulatory Requirements, paragraph 010102
0, 01 controlling the dust
The dust, resulting from the contractor's business in the working site and nearby
places, should be controlled using all necessary means.
0,02 Avoidance of Pollution
Necessary precautions should be taken to prevent polluting the earth with fuel, oils,
chemical materials and other harmless materials.
109 Schedules and Programs
Note: In this section, organizational requirements are determined and coordinating
a specific work that should be done in a defined sequence or at the same time of
executing other sections' works. The sequence of businesses should be mentioned
here.
110 Exclusive Warranty
Note: The exclusive warranty is only clarified here (for example: the warranty
for afforesting depends on growing periods which can increase more than the usual
period).
111
Maintenance
111 01 Maintenance Services
111 02 Operating Services
111 03 Additional Materials
Note: The delivered products are described here by the contractor for future
maintenance and repair, and define to whom and when and where these terms are
delivered.
The allowed disparity in the dimensions should not exceed the average of the allowed
dimension with more than:
Length: 4+mm, -2mm, Width: -2mm, Height -+ 2mm, unless mentioned otherwise.
Concrete brick units should have the same shape with even, straight and correct
surfaces. The sizes and other characteristics are in accordance to the conditions stated
in the schedule of project quantities. The concrete brick should be conformed to
specification S.S.S 144.
01 In addition to specification S.S.S 144, the following specification
(specifications) will be applied:
1. DIN EN 3-771, 4-771.
2. BS 6073
3. ASTM C55
2010201
Concrete Block
Note: More details about the specifications of the materials characteristics of
concrete block could be available in schedules about the project quantities or in
project drawings. For more options, Look at appendix 7: Information for specification
provider.
The allowed disparity in the dimensions should not exceed the average of the allowed
dimension with more than 4-/+mm, unless mentioned otherwise.
Concrete block units should have the same shape with even shapes with standard
dimensions and all the surfaces should be even and straight.
The sizes and other characteristics are in accordance to the conditions stated in the
schedule of project quantities. The concrete brick should be conformed to
specification S.S.S 145.
01 In addition to specification S.S.S 145, the following specification (specifications)
will be applied:
1. DIN EN 3-771, 4-771
2. BS 6073
3. ASTM C 145
20103
Sand lime Manufactured Units
2010301 Sand Lime Brick
Note: More details about the specifications of the materials characteristics of sand
lime brick could be available in schedules about the project quantities or in project
drawings. For more options, Look at appendix 7: Information for specification
provider.
The allowed disparity in the dimensions should not exceed the average of the allowed
dimension with more than:
Height: -/+ 2mm, unless mentioned otherwise.
The shape of Sand Lime brick should be rectangle and free from cracks, big pebbles,
mud balls or lime grits. The sizes and other characteristics are in accordance to the
conditions stated in the schedule of project quantities.
The Sand lime Brick should be conformed to specification S.S.S 807 and must be
examined according to specification S.S.S 808.
01 In addition to specification S.S.S 807 and S.S.S 808, the following
specification (specifications) will be applied:
1. DIN EN 2-771
2. BS 187 and 6649
3. ASTM C 145
4. DIN 106
2010302
Sand lime Block
Note: More details about the specifications of the materials characteristics of sand
lime block could be available in schedules about the project quantities or in project
drawings. For more options, Look at appendix 7: Information for specification
provider.
The allowed disparity in the dimensions should not exceed the average of the allowed
dimension with more than:
Length: -/+ 2mm, unless mentioned otherwise.
Sand lime block should be free from cracks, big pebbles, mud balls or lime grits.
The sizes and other characteristics are in accordance to the conditions stated in the
schedule of project quantities. The sand lime block should be conformed to the
following specification (specifications):
1. DIN EN 2-771
2. DIN 106
202 Natural Stone Masonry Units
The natural stone units must be conformed to specification BS 5390
20201 Natural Stone Blocks
Note: For information related to natural stones' kinds, Look appendix 7, Paragraph
70501.
The natural Stone is brought for suggested resources by the contractor and certified
form the engineer. The contractor presents what proves the quarry ability to provide
the project with the required quantity, sizes and the specific quality.
The stone units are produced from stone blocks that are refined and squared with the
specific and appropriate sizes.
The allowed disparity in the length, width and thickness of stone units is -/+ 3mm for
the refereed sizes.
The sizes and units quality are according to specification DIN EN 6-771
The natural Stone is:
- Fiery (volcanic).
- Sedimentary.
- Metamorphic
- As stated in the quantity schedules of the project or on the drawings.
20202
Natural Stone Threshold
The stone threshold is in accordance to specification BS 5642.
20203 Pilling and the buried Metal Installation Pieces
Note: One of the alternative that is marked with (*) is chosen.
The Pilling and metal installation pieces are conformed to specification BS 5390(9.1)
and have to be rustless and from:
- Non-ferrous Metal
- Rustless Steel
- Galvanized Steel
203 Glass Block
Note: More details about the specifications of the materials characteristics of glass
block could be available in schedules about the project quantities or in project
drawings. For more options, Look at appendix 7: Information for specification
provider.
The glass block is from soda lime Silicate and conformed to the specification DIN
4243.
The glass block should be sealed tight and anti-leak.
The allowed disparity in the dimensions should not exceed the average more than:
Length -/+ 2mm, unless mentioned otherwise.
The sizes and other characteristics should be conformed to the listed in quantity
schedule.
The hear resistance is expressed by the value (m2* ) and the allowed highest
degree for voice transmission as specified.
The specifications for the following materials and its required characteristics are as
stated in the quantities schedule of the project:
- Block Type
- Sun Reflection
- Transparency
- Composition (texture)
204
Components
20401 Ventilation Brick
Ventilation brick is conformed to specification BS 493, first degree units: ventilation
brick for external use.
This brick has units that has a feature that allow the air to pass through passages and
are being used in the outside walls; it is manufactured, in accordance to what stated in
specification BS 493, from mud or fireclays concrete or clay brick or iron or copper or
aluminum or stainless steel as refereed to.
Resistance should be as specified and appropriate to the place where it will be used.
20402
Ventilation Outlets (Chimneys)
Ventilation outlets are built for ventilation purposes and made from brick or block or
reinforced laminar materials and are as determined in execution outlines.
It may be required that ventilation channels to be fire resistant as stated in paragraph
(3030109).
20403
Wall Ventilation Devices and Grates
Wall Ventilation devices and grates specialized for internal use and
conformed to specification BS 493, second degree units.
20404
Coping Units
Coping Units should be conformed to specification BS 5642: part 2.
Coping Units are made from:
1. Clay
2. Pre mixed concrete
3. Reconstructed Stone
4. Natural Stone
5. Slate
6. As defined in the quantities schedules or the drawings of the project.
205
Appendixes
20501 Reinforcing the joints
The iron used to reinforce the joints comes from metal skewers or collars or kinks
according to the specification:
1. ACI 530/530.1
2. BS 5628: part 2
20502
Buckles
These buckles are made to install construction works and working of stone made of
rustless steel; they are made in sizes, shapes and thickness appropriate for the required
purposes.
materials.
Acids resistant brick is conformed to specification ASTM C 279.
208
Emulated Masonry Units
20801 General
Definitions and technical terms: Look: BS 6100: part 5: section 5.2
Emulated masonry units are of the metal, epoxy or of glass fibers.
The stone components are mixed and poured in production mold to produce masonry
units with the required type, size and surfaces finishing as defined.
20802
Cast Stone
Mortar
The components of the mortar for buildings works have to be consistent in
quality and color, and can be acquired from one source or producer.
It is forbidden the existence of lime in mortar or grout.
The mortar's type and color has to be as specified and in accordance with
specification:
- ASTM C 270
- BS 5390 and BS 5628 part 3
2090101
Aggregate
Note: For the conformed as specification ASTM aggregate' hierarchy, Look
part 7: Appendix: Information by the specification creator (Schedules 1 to 3).
For aggregate in general, look: section 3300 cast concrete in the site.
209010101
Natural Aggregate
The hierarchy of the natural sand is conformed to the specification:
- ASTM C 144
- BS 882 and BS 1200
209010103
Light Weight Aggregate
The light weight aggregate has to be conformed to specification:
- BS 877: part 2
- BS 3797 : part 2
209010104
Mortar Aggregate for special Joints
1. For the thin joints ( for example: crafted stone joints), the aggregate should be
conformed to the relevant specification, as well as the average of what passing
through a sieve seized 2036 mm should not be less than 100% and the average
of what pass through a sieve sized 1.18 mm than 90%.
2. As for the thicker joints bigger than 12 mm (For example: When constructing
walls made from cobble stone), the conformed to the specification ASTM C
404, the coarse sand is used.
2090102
The Bonding Material
209010201 Cement/Concrete
For Cement in General, Look section 3300; Cast concrete in the site.
The cement has to be conformed to specification S.S.S. 143 or S.S.S 855.
In addition, the following specifications are applied:
- BS 12
- BS 146
- BS 4027
- BS 5224
- ASTM C 91
- ASTM C 150
209010202
Lime
Lime is not used unless mixed with cement. For information about the mixing
portions: look paragraph 2090105: "mixtures".
The lime has to be conformed to specification:
1. ASTM C 207 " Slacked lime for buildings purposes"
2. ASTM C 141 " The hydrated slacked lime for construction purposes"
3. BS 890
209010203
Epoxy Resin
The epoxy resin has to be with a registered trademark and is used
according to the manufacturing company' instruction precisely.
2090103
Water
The water used in mixing the mortar has to be valid for drinking
unless otherwise specified and proved.
2090104
Additions and Additives
The additions and additives have to be with a registered trademark
and are used according to the manufacturing company' instruction for portions and
method precisely.
It is totally forbidden to add plaster to cement or mortar.
209010401
Additions
A test has to be done first such as testing how appropriate the
mortar with the additions and is approved by the engineer.
209010402
Additives
Additives must not have a negative effect on the mortar resistance, as
well as they should not have any chemicals that might cause harms to the other
buildings materials.
2090105
Mixtures
The basic mortar components (aggregate, bonding material, water, etc...) are
mixed with the least amount of water and for a period not less than three minutes to
get a perfect mixture with suitable consistency appropriate for operating through
using mechanical mixer.
The Mortar is mixed in certified standard boxes.
In small businesses, it is only allowed with manual mixing, provided it's
approved by the engineer or his representative.
The strength of the used mortar should not be higher than the materials
intended to join by the mortar. It is advisable when mixing mortar for any part of the
business that making the portions consistent with the business quantity so that it is
entirely used before becoming of low- stress, and once the mortar is dry, it should be
disposed and is not allowed to re- use.
The used mortar in building works with thermal resistant brick or acids
resistant brick is appropriate in this kind of business.
209010501
Concrete Mortar
1 The concrete mortar has to be conformed to specification:
ASTM C 270
BS 5628
The rate of mortar mixture is Cement: Sand=1:3
209010502
The lime cement mortar for buildings works
1 The mortar has to be conformed to specification:
ASTM C 279
BS 5628
2 The rate of mortar mixture is (Cement: Lime: Sand = 1:2:9)
3
The rate of mortar mixture for joining reinforced joints is (cement: Lime: Sand=
1:1/4:3).
209010503
Mortar for Glass Block
The mortar has to be rich and not so much moist.
The appropriate portions for the mixture: (slacked lime cement: Sand= 1:1:4)
The recommendations of the manufacturing Company for the glass block have to be
taken into consideration.
209010504
Cement/ lime mortar for Stone Buildings
1
The mortar has to be conformed to specifications BS 5390, BS 5628.
2
The rate of the mortar mixture is (cement: Lime: Sand= 1:3:10).
209010505
Colored mortar
1
The colored mortar acquires its colors from dyes conformed to specification
BS 1014 and which should not weigh more than 10% of cement in the mortar.
2
The color is approved based on a similar sample.
209010506
Premixed Mortar
The pre-mixed mortar has to be similar to the previously specified mortar and it is
only used with the engineer's approval.
The pre- mixed mortar has to be conformed to specification:
BS 4721
ASTM C 1142
20902
The Grout
2090201 General
For the grout look: section 09400 Terrazzo and natural stone tiled floors.
The grout for buildings works should be conformed to specification ASTM C 476.
210
Repairing and Cleaning the Buildings
The cleanser for the works of the buildings is either a detergent lotion mixed with the
site or acidic lotion mixed with the site or acidic lotion from a known company
suggested by the contractor and approved by the engineer.
21002 Buildings' Paintings
The paint has to be water proof conformed to specification BS 6477 and of the
category or degree as specified.
3 Part Three: Execution
301 General Testing
30101 Checking Conditions
Before starting executing the works of the buildings, the contractor has to ensure that
foundations have been carried out within the limits of the following disparities:
The actual length and width dimensions should not exceed 10 mm less than the
standard dimensions.
Deviation in straightness: -/+5mm for every 3m.
Deviation in equability of the specific surface: -/+ 10mm.
Deviation in the specific level or dip: -/+5 mm for every 3m.
The contractor has to make sure that reinforced stakes are in its place as specified in
specifications and clarified in drawings.
In case of not fulfilling the conditions above, the contractor has to consult the
engineer or his representative and asks for guidelines and recommendations for
treatment.
302
General Preparation for Works
The building has to be built according to lines and guiding levels marked with signs
or stakes. The quadrature process and installing the guiding signs has to be done as
well as leveling points has to be left in its place so that the leveling staff can be used
to determine other heights.
When distributing materials and components in the site, it should be ensured that it
have not over loads on the facility or scaffolds, and that they are protected enough to
avoid any collapsing or damage before using it.
A plan to start the business has take into considerations the openings' places.etc to
avoid unnecessary cutting works.
A plan for the construction process has to be done in advance, to achieve the
necessary safety for designated people to make shuttering and casting the concrete
and also to present facility's integration.
303
Execution and Installation
30301 Manufactured Masonry Units
3030101 Examination and Preparation
down. The same results may be obtained using mortar with high water-holding
capacity or by treating masonry with continuous damping.
Installation may not proceed unless all appropriate conditions are available to work.
The Contractor shall notify the Engineer, in writing, of any damages, circumstances,
or conditions that preclude the completion of work appropriately.
The Engineer shall inspect the underway work, materials, and equipment and evaluate
them in terms of quality and acceptability.
.
3-3-1-2 Techniques and quality of work
3-3-1-2-1 Laying Down Courses
Masonry is laid down on a mortar setting bed. All cross and ring spacers shall be
filled out. Once masonry is laid, excess mortar shall be removed from the outer
surfaces as well as from the surfaces of the inner veneer of the recessed walls.
Solid and cellular blocks are usually laid on a complete mortar setting bed, and cross
and ring spacers shall be filled out.
All mortar setting beds shall be leveled and straight, and vertical spacers shall be in
the form that shall give a consistent and cohesive appearance.
Straightness of masonry shall be adjusted only when the mortar is soft and elastic. If
one masonry unit moves slightly away of its place after the mortar reaches up the final
condition of setting, it shall be removed, cleaned, and returned in the right position on
a new mortar setting bed. Damaged units may not be used again. No part of masonry
shall be constructed for a height exceeding 1.0 m in one batch. When masonry work
stops on the basis it would be resumed later, the part of work at which work is stopped
shall be left gradual without adding mortar or spacers on it, and its ends shall not be
left with geared rims. All masonry surfaces, including spacers, that are ready to
receive any type of plaster, putty, or any finishing material shall be roughened
enough.
Exposed masonry has homogenous texture and color, or with a regular mix of colors
within an acceptable range for it. Masonry shall be supplied by one company. No
part of work shall be executed using a mix of masonry supplied from different
sources. Consignments of masonry provided by one company shall be mixed together
in order to make sure of the absence of patches due to tolerated natural variations in
the colors of these consignments.
Masonry created in an atmosphere where temperature exceeds 42 centigrade in
shadow and relative humidity is less than 50% shall be protect against direct exposure
to wind and sunlight for 48 hours after the completion of construction. Masonry's
absorption rate shall be treated and adjusted by prior damping it with water to secure
producing good cohesion while in mortar setting beds.
3-3-1-2-2 Cohesion
All masonry of all walls of half-brick thickness, or block or stone masonry of
individual thicknesses shall be placed in a longitudinal off-set manner (Shenawy). In
other words, cross joint between masonry inside one single course shall be displaced
away the cross joint in the course layer both above and below it by one quarter of the
masonry unit length, (See Figure 1 under Annex No. 6).
Brick walls of more than half-block thickness, and block walls of more than oneblock thickness are connected with each other using either wall joining or cohesion in
order to obtain a balanced wall.
All surfaces attached to expansion spacers shall be straight, perfectly clean, intact, and
sound (free of cracks, damages, or fractions.
For details on expansion spacers' covers see Section 05810, and expansion spacers'
jointing see Section 07900.
3-3-1-3 Interface with other components
3-3-1-3-1 Embedded Components
Clamps, dowels, and fixing units shall be made of materials in conformity with BS
5628: Part 3; Section 2 Specification.
Unless otherwise stated, if reinforcement of spacers, joints, ties, ligaments, and
clamps not made of stainless steel, they shall be galvanized in compliance with ACI
530.1 (3.2.1.4).
3-3-1-4 Deviations
Unless otherwise stated or directed, tolerated deviations in masonry shall be as
specified in ACI 530.1 (3.2.1.4) Specification.
Tolerated wall straightness and horizontalness may not exceed 15 mm. It may not
violate its standard dimensions either.
Thickness of mortar brush and vertical spacers shall be 12 mm.
Wall reinforcement shall be made every four courses or every 500 mm at the most.
Reinforcement overlay shall not be less than 150 mm at joints and overlays.
All walls or cutouts adjacent to concrete columns or walls shall be anchored by
clamping and bonding them by metal clamps and ligaments at distances of not more
than 450 mm vertically.
For pointing purpose, spacers shall be hollowed to a depth of 20 mm and then left
clean and ready to receive pointing.
3-3-1-5 Double walls
Recessed walls consist of two veneers; one inner and one outer. It is possible for both
of them to be made of brick, block, or stone, as specified.
3-3-1-5-1 Techniques and Workmanship
The two veneers, separate by a cavity between them, shall be anchored to each other
with ties and clamps as shown in schemes and drawings. Ties shall be placed in
differentially-staggered centers (for typical details, see Annex 6, Figures 2 and 3).
Collar joints shall be placed in differentially-staggered centers 900 mm horizontally
and 450 mm vertically.
Drainage cavities shall be provided for each 800 mm from one center to the next
center in places where plinths or other solid objects go through these cavities.
All recessed walls shall be tightly and solidly clogged at openings and braces.
As shown, moisture-insulating layers are used at the beginnings and ends of these
walls.
Inner cavity between the two veneers shall be maintained clean and free of mortar
droppings, debris, or any other deleterious materials.
reinforced with appropriate extended metal chips for every four courses, so as the
terminals of these chips enter into the neighboring masonry for at least 150 mm unless
glass block masonry units are fixed into frames group inside the brick masonry.
Unless otherwise specified or directed, glass block masonry units wider than 6 meters
shall require vertical reinforcement.
Thickness of mortar's spacers shall be 6 mm for outer masonry and 5 mm for the inner
masonry.
The bottom course of the glass block board shall be placed in a layer of bitumen or
any similar material to allow to it to move lightly. A clearance of 12 mm in sides
shall be left in the other three sides of the glass board which shall be filled with a resin
material or glass fibers to allow expansion.
Joints and horizontal surfaces of the glass blocks shall be painted in a manner that will
ensure adequate cohesion between the glass and mortar. Strict adherence to
manufacturer's recommendations is a must.
3-3-2 Natural stone masonry
3-3-2-1 Examination and processing
The contractor shall ensure that the supplied stone blocks are of correct sizes and can
be used perfectly.
Regular stone masonry, such as walls, curved arches, and basements are done in
accordance with the requirements of BS 5390 & BS 5642 Specifications.
3-3-2-2 Techniques and workmanship
3-3-2-2-1 Stone units' laying
Natural wall stone units are laid on their natural bed setting. Natural bed setting is
defined as the stratification level of sedimentary rocks (stratigraphy). Natural bed
settings of masonry units, in stone archers, shall be parallel to their respective mortar
joints. Furthermore, natural bed settings of stone masonry in friezes shall be vertical.
Joints with angular miter surface may not be used in any part of the work.
All works, such as mortises cavities to install the dowels and clamps and the like,
shall be performed by a qualified stone builder. Dowels and clamps and fixing means
shall be properly placed, fixed into masonry units by mortar as specified.
Walls types shall be as specified in project's bill of quantities or schemes.
3-3-2-2-2 Cohesion
If project documents require any cohesion means contrary to longitudinal cohesion,
the contractor shall be required to submit the necessary executive drawings.
3-3-2-2-3 Braces, Corners, and Frames
Braces, corners, frames, and the like shall be built in a straight line and tactful, as well
as minimizing the use of fragmented small units that do not give any support to the
primary installment.
Masonry units, which are used at the terminals and corners of exposed masonry, shall
be executed so carefully and well that they do not undermine the aesthetic appearance
of the wall.
3-3-2-3 Interface with Other Components
Floor height
(m)
3.25< =
3.50< =
5.00< =
Reinforcement wall
Distance (m)
4.5< =
6.00< =
8.00< =
Thickness (mm)
115=>
Table 3: Maximum allowable exterior wall area not requiring static calculations
Wall Thickness (mm)
115
175
240=>
300=>
8-20 m
X = 1.0 X> 2.0
8
5
13
9
23
16
35
23
20-100 m
X = 1.0
X> 2.0
6
4
9
6
16
12
25
17
X: Ratio between the largest and the smallest dimensions of the wall.
For X values > 1.0 and <2.0: Maximum allowable exterior wall area not requiring
static calculations can be deduced mathematically.
6-2: Figures
Figure 1: Types of Lacing Course
English
Wall with a thickness of half a brick
Wall with a thickness of a brick
Wall with a thickness of one and half brick
Arabic
Arabic
40 ()
)4(
Arabic
40 ()
100
Arabic
) (
Arabic
) 5(
Arabic
) (
Building's cladding
Window plinth
Non-solid jointing
Wall collar joints of a thickness equals to
one third of wall thickness or 50 mm at
least
Window frame
Window shingle
Plaster
50
20%
15%
7%
Unspecified
5. Types of clay bricks according to Frost Resistance:
Frost resistant (F)
Moderately frost resistant (M)
Not frost resistant (O)
6. Types of clay bricks according to dissolved salts content
(L) Little content
(N) Normal content
7. Types of clay bricks according to efflorescence
No efflorescence
Light efflorescence
Moderate efflorescence
High efflorescence
8. Brick type
Solid
Cellular
Hollow
Perforated
Recessed
7-3-1-2 Clay blocks (red clay blocks)
Classified according to loadbearing:
Non loadbearing block
Loadbearing block, class: ...
2. Minimum average compressive strength:
2.5 MPa
7.5 MPa
15 MPa
3. Average water absorption percentage should not exceed:
25%
20%
17%
Unspecified
4. Types of clay blocks according to Frost Resistance:
Frost resistant (F)
Moderately frost resistant (M)
Not frost resistant (O)
5. Types of clay blocks according to Dissolved salts content
(L) Little content
(N) Normal content
6. Types of clay blocks according to efflorescence
No efflorescence
Light efflorescence
Moderate efflorescence
High efflorescence
7. Block Type
Solid
Cellular
Hollow
Recessed
7-3-2 Concrete masonry units
High-density concrete masonry units are made by mixing the selected aggregate,
cement, and other certified materials, in solid blocks under pressure and / or shaking.
Lightweight concrete masonry units are manufactured by mixing low-density
aggregate, such as furnace slag, spongy clay, or pumice stone ... etc., cement, and
other certified materials in blocks under pressure and / or shaking.
Aerated and autoclaved concrete masonry units are manufactured by mixing fine
silicon aggregate (sandy limestone), cement, lime, and auxiliary material to turn the
mixture into a cellular mixture.
7-3-2-1 Concrete bricks
1. The aggregate must comply with BS 882 specification, and must meet the
following requirements:
High-dense
Light-weighted
Autoclaved cellular (aerated)
2. Classification according to loadbearing:
Non loadbearing block
Loadbearing block, class ...
3. Minimum average compressive strength
3 MPa
7 MPa
7.5 MPa
17.3 MPa
24.1 MPa
4. Average water absorption percentage should not exceed:
15%
Unspecified
5. Brick type:
Solid
Cellular
Hollow
Perforated
Recessed
6. Concrete masonry classes are as follows:
Class N: for architectural works, cladding of facades of external walls. This class of
concrete masonry is high resistant, moisture penetration resistant, and severe-frost
resistant.
Class S: For general use. It is average moister and frost resistant
7. Average percentage of shrinkage under drought may not exceed:
0.06%
No need not be tested
7-3-2-2 Concrete Block
1. Aggregate must comply with BS 882 specification and must also be:
High dense
Light weighted
Autoclaved cellular (aerated)
2. Classification according to loadbearing:
Non loadbearing block
Loadbearing block, class: ...
3. Minimum compressive strength:
2.5 MPa
5 MPa
7.5 MPa
4. Average water absorption percentage should not exceed:
20%
Unspecified
5. Block type:
Solid
Cellular
Hollow: Block wall thickness may not to be less than 30 mm in loadbearing walls,
and not less than 15 mm in non-loadbearing walls and ceiling blocks.
6. Classes of concrete masonry:
N Class: For general use above and under ground
S Class: For only above-ground use
7. Average percentage of shrinkage under drought may not exceed:
0.06%
No need not be tested
7-3-3 Sand-lime masonry (calcium silicate)
This type of masonry is manufactured by mixing silicon aggregate (silica aggregate),
lime, and other certified materials placed under pressure and autoclaved.
7-3-3-1 Calcium silicate (lime sand) brick
1. Lime-sand bricks may be:
For regular use
For facades
Loadbearing bricks, class ...
2. Minimum compressive strength:
5 MPa
10 MPa
15 MPa
75 MPa
3. Brick type:
Solid
Cellular
Perforated
Recessed
4. Visible bulk density degree
It must be:
Not Applicable
7-3-3-2 Calcium silicate (lime sand) block
1. Lime-sand block may be:
For regular use
For facades
Loadbearing bricks, class: ...
2. Minimum compressive strength:
5 MPa
10 MPa
15 MPa
75 MPa
3. Block types:
Solid
Hollow
4. Visible bulk density:
Must be 0.6
Must be 1.0
Must be 2.2
Must be ......
Not Applicable
7-3-4 Glass Block
Glass blocks may not be used externally in areas exposed to sand storms or direct
sunlight.
Glass thickness shall secure acoustic insulation. Therefore it is recommended to
identify sound transmission coefficient in the project's bill of quantities.
Maximum audio transmission is: ......
1. Block type:
Solid
Hollow
2. Sun light's reflection:
Normal
Reflector to sun's ray
3. Transparency:
Ground glass
Transparent glass
Semitransparent glass
4. Surface texture should be:
Pure
Corrugated
Plexiglas
Cross-sectional Plexiglas
Square
7-4 Mortar
Mortar is a constructed stone consisting of a mixture of a bonding material (cement,
lime), fine sand, and water. It also contains, in some cases, additional materials,
additives, or admixture.
Mortar type is determined by taking into account the type of modular construction,
masonry type and location, and the extent of exposure to environmental effects.
7-4-1 Aggregate Gradation
7-4-1-1 Natural Aggregates
Table 1: Natural sand gradation - ASTM C 144
Sieve opening size Ratio passing through the sieve opening
(in mm)
(in weight)
Minimum
Maximum
4.75
100
2.36
95
1.18
70
100
0.60
40
75
0.30
10
35
.15
2
15
0.075
0
0
7-4-1-2 Manufactured Aggregate
Table 2: Manufactured sand Gradation ASTM C 144
Sieve opening size
(in mm)
4.75
2.36
1.18
0.60
0.30
.15
0.075
Percentage of sand of 0.075 mm size should not exceed 8% of the total weight.
7-4-1-3 Special joints mortar's aggregate
Table 3: Gradation of the roughest rubbles of spacers with a thickness of more
than 12 mm in accordance
Specification No.: ASTM C 404
to divert water away from the inner veneer. Furthermore, these places are equipped
with weep holes to drain accumulated water out of the building. Before placing any
sealing fillings into the cavities, the side of the drainage weep holes shall be covered
with insect-barrier cotton cloth or plastic mesh.
7-6-3 Ventilation Exits
Nozzles of the ventilation outlets shall be covered from the top to protect them from
the weather. Nozzles shall remain open from the side, or covered with push-pull or
grille to secure a free space for the air of not less than the area of the outlet section to
be ventilated.
If ventilation outlets pass through fire- rated elements, these outlets must be built so
that they are of fire-resistance rating at least equals to the minimum fire-rating
required for the elements they pass through. The same applies for horizontal branches
of ventilation outlets that also pass through fire- rated elements, or be provided with
fire suppressors at its contact points with fire- rated elements, where these suppressors
close automatically once fire is ignited.
.
Ventilation outlets should be used only to ventilate the interior spaces only.
Ventilation outlets shall be built of brick, blocks, or sheet-steel materials and shall be
as shown in the schemes:
Square sections
Rectangular sections
Round sections
Of special form
7-6-4 Fire-rated bricks (heat-resistant bricks)
Bricks and fire- rated bricks used in lining the chimneys must be of high-quality
special types. Manufacturer's instructions for the execution at the site must be tightly
adhered to. Quality workmanship in lining the chimneys is a very important factor for
them. These chimneys must operate 100% properly as they contain large amounts of
hot gases.