Hydraulic Mining Excavators

CAMP/ SIL Electric System CAT-6040FS AC

Servo Controller Operation Manual

Sebastian Fillinger - 2014

Servo Controller

Service Training

The following pages describe the interconnection inside the servo controller via software.
It is represented in so called functional modules:
And module:
The output is high if input 1 is high and input 2 is high
Input 1
Input 2

&

Output

Or module:
The output is high if input 1 is high or input 2 is high
Input 1
Input 2

OR

Output

Servo Controller

Service Training

Time delay module (turn on time delayed):

The output is high if input 1 is high for at least 15s
15s
Delay

Output

Input 1

Time delay module (turn off time delayed):

The output is high when input 1 is high and turns off after 15s time delay
15s
Delay

Input 1

Output

Servo Controller

Service Training

Negation module:
The incoming signal will be swapped from high to low or from low to high
The output is high if input 1 is low/ The output is low if input 1 is high

Input 1

Output

Travel Brake

Service Training

-2S4 Switch travel brake

-2Y161 Servo valve

-2S6 Emergency lowering

&

-2B504 Ladder up
-2B191 Tank lift up
-2B591 Tank lift up

&

-2Y141 Switch-on Valve

Travel brake released

OR

-2S5 Swing and travel stop override

Switch-on Valve Servo Pressure

Service Training

-2S1 Switch Servo

&

-2S31 Seat Contact

Motor running

OR

-2Y101 Valve Emergency Lowering

-2Y161 Switch-on Valve

Servo Pressure

-2S1 Switch Servo

-2S5 Swing and travel stop override

2s
Delay

&

Motor running

Switch-on Valve Emergency Lowering

Service Training

-2S31 Seat contact

-2S1 Switch servo

Motor running

-2S6 Switch emergency lowering

&

-2Y101 Switch-on Valve

Emergency Lowering

RH joystick in X+ direction

Track Tension

Service Training

Foot Pedal inactive

Foot Pedal active (min. 1 Side)

15s
Delay

&

2s
Delay

5s
Delay

OR
-2B504 Ladder up

-2Y144 Switch-on valve

Track tension

-2S32 Switch track tension

Travel Stage 2

Service Training

-2S4 Switch Travel Brake

-2S1 Switch Servo

-2S31 Seat Contact
-2S2 Switch Travel Stage 2

&

Motor running
Foot Pedal active (min. 1 Side)

-2Y143 Switch-on valve

Travel stage 2

-2B504 Ladder up
-2B191 Tank lift up

&

-2B591 Tank lift up

OR

-2S5 Swing and travel stop override

Swing Brake

-2S3 Switch swing brake

Service Training

-2S31 Seat contact

-2Y161 Servo valve
Min. 20 bar at -2B121 pressure sensor for min 500ms

&

Min. 15 bar at -2B117 pressure sensor for min. 500ms

Min. 15 bar at -2B118 pressure sensor for min. 500ms

-2Y131 Switch-on valve

Swing brake released

Min. 20 bar at -2B122 pressure sensor for min. 500ms (supply SB-valve)
-2B504 Ladder up
-2B191 Tank lift up

&

-2B591 Tank lift up

OR

-2S5 Swing and travel stop override

10

Travel Pressure Booster

Service Training

Joysticks active (pump requirement)

2s
Delay

Foot Pedal active

-2S1 Switch Servo
-2S31 Seat Contact
-2S4 Switch Travel Brake

Motor running

&

-2Y142 Switch-on Valve

Travel Pressure Booster

-2B504 Ladder up
-2B191 Tank lift up

&

-2B591 Tank lift up

OR

-2S5 Swing and travel stop override

11

Overview Servo Block Controlling

Service Training

Acceleration
0 - 100%

Signal via safety

CAN-Bus

Harness

X2
Joysticks and
foot pedals

Servo controller

12

Overview Servo Block Controlling

Service Training

Acceleration
0 - 100%

X2

Harness

Signal via safety

CAN-Bus

Prop. Valve Current

70mA (basis current)
650mA (max. current)

Joysticks and
foot pedals

Servo controller

Please Note: Proportional Valves for Swing functions are supplied with max.
720mA
(-2Y231 / -2Y232)

Switch-on Valve

Prop. Valve

13

Overview Servo Block

-2Y161
Switch-on Valve
Servo on

Service Training

1
Bucket BH fill
Bucket LS fill curl in
Piston Side BH
Piston Side LS
-2Y211

1
BH no Function
Lip Door LS open
BH no Function
Rod Side LS
-2Y216

2
Bucket BH empty
Bucket LS (curl out)
Rod Side BH
Rod Side LS
-2Y213

2
BH no Function
Lip Door LS close
BH no Function
Piston Side LS
-2Y217

3
Mono BH lower
Boom LS lower
Rod Side BH
Rod Side LS
-2Y201

3
Travel right backw.
Travel right backw.
Travel Valve
Travel Valve
-2Y244

4
Float Valve Mono
Float Valve Boom
Float Valve BH
Float Valve LS
-2Y202

4
Travel right for.
Travel right for.
Travel Valve
Travel Valve
-2Y243

5
Mono BH hoist
Boom LS hoist
Piston Side BH
Piston Side LS
-2Y203

5
Travel left backw.
Travel left backw.
Travel Valve
Travel Valve
-2Y242

6
Stick BH in
Stick LS in
Piston Side BH
Rod Side LS
-2Y204

6
Travel left for.
Travel left for.
Travel Valve
Travel Valve
-2Y241

7
Swing right BH
Swing right LS
Bal. Valve BH Y1
Bal. Valve LS Y1
-2Y232

7
BH no Function
Stick LS Float Valve
BH no Function
Float Valve LS
-2Y205

8
Swing left BH
Swing left LS
Bal. Valve BH Y2
Bal. Valve LS Y2
-2Y231

8
Stick BH out
Stick LS out
Rod Side BH
Piston Side LS.
-2Y206

-2Y144
Switch-on Valve
Track Tension

14

Questions?

Service Training

Questions are free of charge!!!

15

Notes:

Service Training

16