Component Locations

Components in the operator Station

IDENT

Tractor Mounted Components

Schematic
Location
F-3

Component

ALARM - LOW BRAKE OIL PRESSURE

ALARM - PARK BRAKE WARNING

IDENT

Operators Station

Schematic
Location
A-6

Component

66

AUX. START RECEPTACLE

F-2

67

BATTERI ES

A-5

BREAKER - AIR CONDITIONER

D-4

68

HORN - HIGH TONE

B-1

BREAKER - ALTERNATOR

D-4

69

HORN - LOW TONE

B-1

BREAKER - HEADLAMP

D-4

70

LAMP - CAB

BREAKER - KEY

E-4

71

BREAKER - RUNNING LAMPS

E-4

72

DIODE BLOCK

F-2

FLASHER

10

SENR8232
March 1993

29

56

24

28

32

26

33

37

39

11

34 35

25

60

Wire
Number

Wire Description

Wire
Color

Description

Wire
Number

Wire
Color

Description
Monitoring Circuits

Power Circuits

31

101

RD

BATTERY

400

GN

SERVICE HOUR METER (-)

102

BU

HEAD LAMP BREAKER TO SW.

403

GN

ALTERNATOR (R) TERMINAL

103

YL

DOME/DASH/PARK/TAIL LAMP

405

GY

ENGINE OIL PRESS.

B-7

105

BR

BREAKER TO KEY SWITCH

406

PU

ENGINE COOLANT TEMP. INDICATOR

LAMP - HIGH BEAM HEAD - RIGHT

B-1

107

WH

ENGINE SHUTDOWN CONTROL

407

PK

TRANSMISSION TEMP. INDICATOR

LAMP - HIGH BEAM HEAD - LEFT

C-1

109

OR

ALTERNATOR OUTPUT (+) TERM.

419

YL

PARK BRAKE INDICATOR

73

LAMP - LOW BEAM HEAD - RIGHT

B-1

112

PU

MAIN POWER RELAY OUTPUT

432

PK

BRAKE OIL PRESSURE INDICATOR

D-2

74

LAMP - LOW BEAM HEAD - LEFT

C-1

FUSE - BACK UP ALARM

E-5

75

LAMP - TURN/PARK - RIGHT - FRONT

B-1

118

GY

FRONT WIPER FUSE TO SW.

443

YL

CONVERTER TEMP. GAUGE

11

FUSE - BODY HOIST CONTROL

E-5

76

LAMP - TURN/PARK LEFT - FRONT

C-1

121

YL

FUSE TO BACK UP ALARM SW.

449

BU

SPEEDO. PICK-UP

12

FUSE - CAB LAMP

D-5

77

MOTOR - FRONT WASHER

E-12

123

WH

FUSE TO GAUGES

450

YL

TACHOMETER PICK-UP

13

FUSE - DIFF. LOCK

D-5

78

SOLENOID - BODY RAISE

E-10

124

GN

HEATER/AIR CONDITIONER SW.

454

GN

RETARDER INDICATOR

14

FUSE - HORN

E-5

79

SOLENOID - BODY LOWER

D-10

15

FUSE - GAUGES

D-5

80

SOLENOID - PARK BRAKE

C-2

130

GN

469

GN

FUEL LEVEL SWITCH

16

FUSE - INDICATORS

D-5

81

SOLENOID - RETARDER

B-4

FUSE TO INDICATORS, LOW BRAKE OIL

PRESSURE HORN AND WARNING
HORN (FORWARD)

17

FUSE - PARK BRAKE

D-5

82

SOLE NIOD - START AID

C-2

158

BR

DIFF. LOCK FUSE TO SW.

477

YL

SPEEDO. PICK-UP

18

FUSE - RETARDER

E-5

83

SWITCH - BRAKE OIL PRESSURE

A-9

160

PU

BODY HOIST FUSE TO SOLENOIDS

484

YL

STEERING PRESSURE INDICATOR

19

FUSE - START AID

D-5

84

SWITCH - DISCONNECT

A-5

165

YL

FUSE TO START AID SW.

490

GN

TORQUE CON.LOCK UP INDICATOR

20

FUSE - WASH/WIPE - FRONT

E-5

85

SWITCH - FUEL LEVEL

A-2

173

YL

B404

YL

ALTERNATOR INDICATOR

21

GAUGE - CONVERTER TEMPERATURE

E-6

86

SWITCH - REFRIGERANT

B-2

190

PK

FUSE TO CAB LAMP AND STOP LAMP

SWITCHES
FUSE TO PARK BRAKE SW.

22

INDICATOR - ALTERNATOR CHARGE

F-4

87

SWITCH - STOP LAMP

D-3

23

INDICATOR - BRAKE OIL PRESSURE

F-5

88

SWITCH - STEERING PRESSURE

B-3

199

OR

FUSE TO RETARDER SW.

24

INDICATOR - CONVERTER LOCK

F-6

25

INDICATOR - COOLANT TEMPERATURE

F-5

IDENT

26

INDICATOR - DIFF. LOCK

F-5

89

ALTERNATOR

27

INDICATOR - ENGINE OIL PRESSURE

F-5

90

MOTOR - STARTER

A-6

28

INDICATOR - HIGH BEAM

F-5

91

PICK-UP - SPEEDOMETER

E-11

29

INDICATOR - LEFT TURN

F-6

92

PICK-UP - TACHOMETER

A-3

30

INDICATOR - LOW FUEL

F-6

93

SENDER - CONVERTER TEMP.

C-11

31

INDICATOR - PARK BRAKE

F-6

94

SOLENOID - AIR CONDTNR CLUTCH

B-3

32

INDICATOR - RETARDER

F-4

95

SOLENOID - DIFF. LOCK

B-7

33

INDICATOR - RIGHT TURN

F-4

96

SOLENOID - ENGINE SHUTDOWN

A-2

34

INDICATOR - STEERING PRESSURE

F-6

97

SWITCH - CONVERTER TEMPERATURE

F-11

35

INDICATOR - TRANSMISSION OIL TEMP

F-4

98

SWITCH - COOLANT TEMPERATURE

A-4

36

LAMP - DOME

C-7

99

37

METER - SPEEDO.

E-4

100

SWITCH - COOLANT TEMPERATURE

(ETHER INHIBIT)
SWITCH - ENGINE OIL PRESSURE

38

METER - SERVICE HOUR

E-5

101

SWITCH - LOCK UP PRESSURE

B-5

39

METER - TACHO

E-5

102

SWITCH - RETARDER INHIBIT

B-5

40

MOTOR - BLOWER

C-4

41

MOTOR - FRONT WIPER

C-7

IDENT

42

RELAY - ALTERNATOR CHARGE

F-1

103

ALARM-BACKUP

A-12

43

RELAY - MAIN POWER

D-4

104

LAMPS-BACKUP

A-12

44

RELAY - PARK BRAKE

E-7

105

LAMP-STOP/TAIL/TURN-RIGHT

A-12

45

RELAY - START

D-8

106

LAMP - STOP/TAIL/TURN - LEFT

B-12

46

RESISTOR - AIR CONDTNR/HEATER

D-5

47

SWITCH - BACK-UP ALARM

C-9

48

SWITCH - BLOWER

C-5

49

SWITCH - BODY HOIST CONTROL

D-8

50

SWITCH - BODY HOIST

D-8

51

SWITCH - CAB LAMP

52

SWITCH - DIFF. LOCK

53

SWITCH - DIMMER

D-2

54

SWITCH - DOME LAMP

C-7

55

SWITCH - FRONT WIPER

E-8

56

SWITCH - HORN

F-8

57

SWITCH - KEY START

E-2

58

SWITCH - NEUTRAL START

C-9

59

SWITCH - PARK BRAKE - PRESSURE

C-2

60

SWITCH - PARK BRAKE

E-8

61

SWITCH - RETARDER CONTROL

F-10

62

SWITCH - RUNNING LAMP

F-8

63

SWITCH - START AID

E-3

64

SWITCH - TURN SIGNAL

E-2

65

THERMOSTAT

C-4

62

51

55

38

21

12

63

57

27

30

23

61

50

Engine and Transmission Mounted Components

Schematic
Location

Component

A-3

48

Ground Circuits

D20D & D250D

Articulated Trucks
Electrical System

73

75

71

77

85

67

WIPER - FRONT (PARK)

GN

WIPER - FRONT (LOW)

200

BK

MAIN CHASSIS

502

OR

WIPER - FRONT (HIGH)

200

BK

BODY HOIST CONTROL GROUND

506

PU

WASHER - FRONT

Basic Machine Circuits

513

OR

STARTER SOL. TO RESISTOR

515

GY

304

WH

STARTER RELAY TO NO.1 OUTPUT

516

GN

BLOWER MOTOR (MEDIUM)

306

GN

START RELAY TO NEUTRAL START SW.

517

BU

BLOWER MOTOR (LOW)

307

OR

KEY START SW. TO NEUTRAL START SW.

521

YL

AIR CONDITIONER SW. TO REFRIGERANT SW.

308

YL

MAIN POWER RELAY COIL

522

WH

310

PU

START AID SW. TO START AID SOL.

537

GN

AIR CONDITIONER COMPRESSOR TO

THERMOSTAT SW.
TURN SIGNAL SW TO FLASHER

311

WH

START AID SOL. TO TEMP SW.

539

BU

TURN SIGNAL INDICATOR - RIGHT

321

BR

BACK UP ALARM/LAMP

540

WH

TURN SIGNAL INDICATOR - LEFT

322

GY

SW. TO WARNING HORN (FORWARD)

572

PU

RETARDER INHIBIT SW. TO SOL.

324

BU

DIFF. LOCK SW. TO INDICATOR/SOL.

326

PU

KEY SWITCH "C" TERMINAL

602

WH

DOME LAMP

370

BU

604

OR

STOP LAMP SW. TO STOP LAMP

371

OR

605

YL

TURN LAMP - LEFT

606

GY

TURN LAMP - RIGHT

45

610

OR

DIMMER SW. TO RUNNING LAMP SW.

611

PU

HEAD LAMP HIGH INDICATOR

14

614

PU

PARK/TAIL/GAUGE LAMP

619

GN

HEAD LAMP - LOW

624

YL

CAB LAMP

53
49
15

52
13

20

19

6NG1-UP
9MG1-UP

12

1
47

10

Lighting Circuits

DIODE BLOCK TO LOW BRAKE OIL PRESSURE

HORN
DIODE BLOCK TO NEUTRAL START SW. AND
PARK BRAKE WARNING HORN

16

Control Circuits

58
706

BR

F-7

A958

WH

TRANSMISSION RETARDER SW. TO

RETARDER SOL.
PARK BRAKE SOL.

B-8

B761

YL

BODY RAISE SOL.

B762

GN

BODY LOWER SOL.

43

11

18

Printed in U.S.A.

1993 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

54

89

66

101

81
82

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Flow
Symbol

1
2

1
2

Receptacle

Plug

98

102

AA
1

Engine and Transmission - Right Side

40 46 65

BR

501

BU

17
Schematic
Location

500

301

64

Trailer Mounted Components

Component

Accessory Circuits

AIR CONDITIONER COMPRESSOR TO

REFRIGERANT SW.
BLOWER MOTOR (HIGH)

A-2

A-4

22

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

70

Wire, Cable, or Harness

Assembly Identification

86

Single Wire
Connector

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
C

78

72
76

79

68
36
69

41

90

59

105

54

104

70

94

36

84

96

325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

Wire
Gauge

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

92

No circle indicates that the wire cannot be disconnected from the component.

104
40 46 65

9X-1123

Electrical Schematic Symbols And Definitions

Engine and Transmission - Left Side

41

AA

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

103

106

Pin

Normally closed switch that will open with an increase of a specific condition.

99

80

A
325-PK-14

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

74

Component
Part Number

88
T

77

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

This indicates that the component has a wire connected to it that is connected to ground.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

82
86

93

72

78 79

74

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

83

100
87

91

68
69

95
97

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

COOLANT
TEMP
INDICATOR
7N-9967
BASE 2G-0151

BRAKE OIL
LOW PRESSURE
INDICATOR
7N-9967
BASE 2G-0151

ALTERNATOR
INDICATOR
7N-9967
BASE
2G-0151

L3

RH STOP/TAIL/TURN
LAMP
2U-9213
BULB
7H-2976
3H-2691

606-GY
614-PU
604-OR
200-BK

PANEL LAMP CIRCUIT.

WIPER/WASHER CIRCUIT.
C S

HEATER AND AIR CONDITIONER CIRCUIT.

C T

ENGINE SHUTDOWN CIRCUIT.

618-YL
606-GY
614-PU
604-OR
200-BK

101-RD-6
(LOC D-5)

109-OR-6
(LOC C-4)
304-WH-10
(LOC D-7)

U
V
3
A
N
K
P
T
R
H
J
2
4
S
W
C
G
L
D
F
E
B
M
1

START AID CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

L3

B404-YL
130-GN
130-GN

432-PK
130-GN
130-GN

130-GN

405-GY
130-GN

324-BU
405-GY

200-BK
200-BK
324-BU

200-BK
200-BK
611-PU-14

406-PU
130-GN
130-GN

11

10

200-BK
200-BK-14
200-BK
200-BK
200-BK

A958-WH
U
614-PU
V
706-BR
3
490-GN
A
605-YL
N
606-GY
K
627-YL
P
484-YL
T
469-GN
R
450-YL
H
477-YL
J
449-BU
2
611-PU-14
4
540-WH
S
539-BU
W
443-YL
C
310-PU
G
405-GY
L
406-PU
D
407-PK
F
400-GN
E
403-GN
B
322-GY
M
326-PU
1
Q
Q B
(LOC E-1)
AREA G
TILT CAB CONVERSION HARNESSES

200-BK-14
605-YL
614-PU
606-GY
627-YL
617-BR
618-YL

L1

A
2
1

200-BK
324-BU

604-OR
619-GN-14
522-WH-14
521-YL-14
419-YL
321-BR
324-BU
200-BK-14

C
2
4
3
D
A
B
1
M
N
P
R
S
T
U
V
W
K
L
H
J
F
E
G
D

B761-YL
B762-GN
617-BR
618-YL
453-PK
D775-OR
200-BK-14
(LOC B-6)

C
2
4
3
D
A
B
1
M
N
P
R
S
T
U
V
W
K
L
H
J
F
E
G
P

WH/RD-14

515-GY-14

L21

L51

L22

XSMN LOCK UP
PRESSURE SW
9X-4276

STEERING
PRESSURE SW
8T-8640

L51

L28

200-BK

L27

L28

L38
L51

L29

L38
L51

617-BR
618-YL

L3

618-YL

L29
484-YL
614-PU
614-PU

301-BU-10

MOTOR
EE

Y
A

Y
TO ENG
BLOCK

BK-00

Z
A

A
614-PU
617-BR
618-YL
614-PU

618-YL

12V BATTERY
3T-5760

12V BATTERY
3T-5760
BK-00
AA
AUX START
RECEPTACLE

BB
POS NEG

DISCONNECT SW
7N-0718
BK-00

BB

CC

CC

DD

POS NEG

RD-00
BK-00

DD

FRAME
GROUND

TO
FRAME

400-GN
443-YL

614-PU
605-YL
606-GY
627-YL
484-YL

614-PU

L38

L27

540-WH
539-BU
469-GN
450-YL

326-PU

L49

L49

L50

L33
L36

469-GN
450-YL
540-WH
539-BU
L27

L30
1
2
3
4
5

BR
GN
WH
RD
YL

322-GY
200-BK
200-BK

322-GY

CIRCUIT CONNECTED
HEADLAMP
101-4356

1
3
4
2

322-GY
200-BK

L49

A
200-BK
618-YL
539-BU

1
2
3
4
5

2
3
1

BR
GN
WH
RD
YL

NOTE G

ENGINE
SHUTDOWN
SOLENOID
8C-3663

COOLANT
TEMP SW
8C-3569

109-OR-6

ENGINE OIL
PRESSURE SW
9X-4276

TACHOMETER
ENGINE SPEED
PICK UP
5N-9292

ALT
+
V

BK-6

HEADLAMP
101-4356

PART NO.

CHG

LOC

02
01
01
02
00
00
00
00
01
01
00
00
00
01
01
00
00
00
00

E-1
F-2
D-8
C-5
B-11
B-12
C-7
B-12
C-5
B-9
B-11
A-11
B-2
A-7
A-7
A-8
A-8
A-8
B-5

WIRE AS.
9Y-1267
7U-7950
2U-8924
9Y-1948

00
00
01
00

A-2
D-4
D-4
A-6

CABLE AS.
Z
7U-5670
AA 7U-8984
BB 7U-9502
CC 7U-8983
DD 7U-5418
EE 7U-9550
FF 7U-6401

00
01
00
00
00
01
00

A-6
A-6
A-5
A-5
A-5
A-6
C-1

HARNESS AS,
A
2U-7144
B
2U-8385
C
2U-8073
D
2U-8448
E
2U-7143
E
2U-8948
F
2U-8107
H
2U-7141
J
9X-4716
K
2U-9478
L
2U-9024
M 2U-9023
N
2U-9264
P
103-5906
Q 103-5905
R
104-4368
S
103-5908
T
103-5907
U
105-9677
V
W
X
Y

NOTES

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE

A
ALTERNATOR
5N-5692
A

IDENT

ATCH WIRE, CABLE,

COMPONENT
CIRCUIT GROUPING
DESIGNATION

403-GN

FUEL
LEVEL SW
7X-1161

D
C

D
D
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH

THIS SCHEMATIC IS FOR THE D20D AND D250D

ARTICULATED DUMP TRUCKS (6V-5895 CHG 00).

A
A

L#

HORN
HI TONE
7T-0970

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

NOTE G

HORN
LO TONE
7T-0969

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

322-GY
200-BK

200-BK
200-BK
200-BK
200-BK

619-GN-14
539-BU
200-BK-14
614-PU
611-PU-14

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

L49

COOLANT
TEMP SW
9W-1519

L3

614-PU

200-BK-10
301-BU-10

BK-00

EE

N
6
1
2
5
4
3

L48
L38

SYMBOL

L49

L49

618-YL
614-PU
614-PU
200-BK-14

304-WH-10

A
101-RD-6
AA
RD-00
RD-00
EE
STARTER
9X-9995

A MTR BAT

513-OR-14

407-PK
200-BK
406-BU

200-BK
200-BK

CAB TO
GROUND
STRAP

NOTE G

L30

617-BR

617-BR

L38
G

REFRIGERANT
SWITCH
5V-5698
NOTE A

617-BR

200-BK-14
L38

619-GN-14

200-BK
200-BK-14

BK-18
BK-18

521-YL-14

513-OR-14
522-WH-14

617-BR
618-YL

627-YL
605-YL
606-GY
614-PU

L21

L38

1
2
A

START AID
VALVE
9G-4365

419-YL
522-WH-14
521-YL-14
619-GN-14

L28

L21

L10

L24

A/C CLUTCH
SOLENOID
8T-8813

1
2

FF

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

310-PU
311-WH

GN
GN

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

A
619-GN-14
540-WH
200-BK-14
614-PU
611-PU-14

ABBREV

C
3
2
1

200-BK
617-BR
540-WH

PARK BRAKE
PRESSURE
SWITCH
102-3648

NOTE G

RETARDER
SOLENOID
2U-9195
NOTE B

1
2

L30

322-GY

706-BR
572-PU

L29
537-GN

3
4
5
1
2
324-BU
374-PK
419-YL
D775-OR
507-WH

L37

BLOWER MOTOR
9G-8697

2
1

PARK BRAKE
SOLENOID
3E-9257

1
2

322-GY

200-BK-14
515-GY-14

L31
L32

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

RETARDER INHIBIT
PRESSURE SW
2U-9444

3
2
1

200-BK

301-BU-10
200-BK-14

374-PK

610-OR-14
611-PU-14
WH/RD-14

L10

370-BU

130-GN
L15
6
4
2
3
5
1

BK-18
RD-18
BU-18

1
2
3

BLOWER MOTOR
9G-8693

200-BK-10

12

506-PU
371-OR
432-PK
453-PK
610-OR-14
611-PU-14

BK-14
1
2

490-GN
706-BR

419-YL

FF

L22

A958-WH
200-BK

200-BK
200-BK

L28

L22

453-PK

515-GY-14

OPERATOR STATION

L22

BK-14

RESISTOR
9G-1950
J
517-BU-14

L29

200-BK-14
515-GY-14

L27

L27

200-BK

THERMOSTAT
3E-5464

200-BK-14

619-GN-14
611-PU-14

L29

453-PK

200-BK
200-BK

D775-OR
200-BK

L10

TURN SIGNAL CIRCUIT.

NOTE D

407-PK
200-BK

3
2
1
BK
BK
BK

PK

604-OR

432-PK

200-BK

604-OR

614-PU
614-PU
200-BK-14

BRAKE OIL
PRESSURE SW
7U-9037

MONITOR CIRCUIT.

GROUND CIRCUIT.
2
3
4
1
5

1
2

L43

L43

GAUGE CIRCUIT.

321-BR
200-BK
M

606-GY
614-PU
604-OR
200-BK

DIFFERENTIAL
LOCK SOLENOID
2U-6512

DIFF
LOCK SW
3E-0307

200-BK
450-YL

BACK UP
ALARM
3T-1815

L39

L1

BK-00

200-BK-14

9
7
8
5
6
2
3
1
4

614-PU

321-BR
200-BK

200-BK

STARTING CIRCUIT.

200-BK
321-BR

L4

SEE
AREA G

OPERATOR STATION

L28

419-YL
200-BK

NOTE G

324-BU

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

L6

J
J
J
J
J

BLOWER SW
6P-3236

CAB LAMP
9X-1439

200-BK-14

RH BACK UP
LAMP
9X-1439
BULB
9X-3463

200-BK

200-BK-14
200-BK-10

RH STOP/TAIL/TURN
LAMP
2U-9213
BULB
7H-2976
3H-2691

130-GN

L51

D
A
SEE AREA G

321-BR

158-BR

L11

1
3

D
TO AUX
173-YL
D STOP LAMPS SW

STOP LAMP SW
7U-9036
432-PK
324-BU
374-PK
173-YL
604-OR
619-GN-14
507-WH
D775-OR

D 2

610-OR-14

604-OR

322-GY

L51

1
2
5
4
3

321-BR

BACK UP
ALARM
3T-1815

321-BR

490-GN
130-GN

419-YL

419-YL
130-GN
130-GN

L4

604-OR
604-OR

BK-18

200-BK

L48
200-BK-14
522-WH-14

200-BK-14

L40

L13

L51

L6

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

173-YL

L11

L31

DIMMER SW
2H-1855

173-YL

L35

540-WH

L43

B761-YL
B762-GN
617-BR
618-YL
453-PK
D775-OR

L4
L39

200-BK

109-OR-10
443-YL

L35

200-BK
469-GN

L43

BK-4

200-BK

321-BR

L39

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

C
308-YL

L40

L28

L2

L4

L1

604-OR
614-PU

L11

L23

200-BK

L6

L39

200-BK

RH BACK UP
LAMP
9X-1439
BULB
9X-3463

LH BACK UP
LAMP
9X-1439
BULB
9X-3463

321-BR

321-BR

321-BR

200-BK
200-BK
200-BK

200-BK

6
1
5
4
3
2

605-YL
604-OR
614-PU
200-BK

200-BK

LH STOP/TAIL/TURN
LAMP
2U-9213
BULB
7H-2976
3H-2691

604-OR

605-YL
604-OR
614-PU
200-BK

321-BR
200-BK
200-BK

LH BACK UP
LAMP
9X-1439
BULB
9X-3463

627-YL
617-BR
618-YL
605-YL
606-GY

604-OR

614-PU
200-BK-14

112-PU-10

200-BK-14

624-YL

L2
627-YL
617-BR
618-YL
605-YL
606-GY
614-PU
200-BK-14
321-BR
604-OR
LH STOP/TAIL/TURN
LAMP
2U-9213
BULB
7H-2976
3H-2691

NOTE C

L42

507-WH
506-PU
477-YL
449-BU

537-GN

FLASHER
8D-6946

443-YL

L48

9
7
8
5
6
2
3
1
4

D775-OR
507-WH
173-YL
432-PK
374-PK
324-BU
604-OR
619-GN-14

103-YL-14
103-YL-14

L34

L6

L6
MAIN POWER
RELAY
3T-0376
W
109-OR-6
X
C
109-OR-6
W
109-OR-10

L32

1
2

L20

L47

L28

B
D

611-PU-14
619-GN-14

DOME
LAMP SW
9D-4068

109-OR-6

L48

W
60A

L26
B

BK-18

L23

DOME LAMP
8C-9678

101-RD-14
101-RD-6

101-RD-6
C SEE AREA G

L23

604-OR
619-GN-14
522-WH-14
521-YL-14
419-YL
321-BR
324-BU
200-BK-14

C
2
4
3
D
A
B
1
M
N
P
R
S
T
U
V
W
K
L
H
J
F
E
G

324-BU

EMS
TEST
SWITCH
NOTE F

ALT BREAKER
9S-0174

L33

L32

611-PU-14

124-GN-14

L20

109-OR-10

103-YL

602-WH
103-YL
200-BK

3
1
2

602-WH

158-BR

WH-18
RD-18
BK-18

15A

L33
L26

611-PU-14
611-PU-14
619-GN-14

L44

FAULT
LAMP
NOTE F

407-PK
406-PU
405-GY
400-GN
326-PU
403-GN
322-GY

200-BK

200-BK
200-BK

112-PU-14
112-PU-14
112-PU-10

L13

5
4
6
7
1
3
8
2
9
10

501-GN
118-GY
500-BR
502-OR

1
3
4
2

L6

L47

501-GN
500-BR
502-OR
624-YL
118-GY
200-BK
103-YL
201-BK
411-PK
415-GN

200-BK

200-BK

118-GY
103-YL

L2

L6

10A

AIR CONDITIONER
BREAKER
6N-8589

L40

200-BK-14
OPERATOR STATION

L4

15A

L36

4 1

102-BU-14

L48

L44

1
4
2
3
200-BK-14

10A

L47

L44

200-BK
200-BK-14
617-BR
618-YL

200-BK
200-BK
200-BK

L43

L45

L45

112-PU
112-PU
X
112-PU-14
112-PU-14
X 112-PU
101-RD
NOTE E
C
101-RD
X
112-PU
X
112-PU-14
112-PU-14
112-PU
X
112-PU-14

TURN
SIGNAL SW
9G-5589

1
2

B+

419-YL

200-BK-14

9
7
8
5
6
2
3
1
4
H

10A

200-BK-14

101-RD-14
101-RD-14

L35

6
5

605-YL
606-GY

L33

L37

1
2
3

627-YL
617-BR
618-YL
605-YL
606-GY
614-PU
200-BK-14
321-BR
L2
604-OR

BK
GN
GY
BR
OR

FRONT WIPER
MOTOR GP
3E-5147

L40

LIMIT SWITCH AS. 2U-9160

200-BK-14
200-BK
200-BK
C/B PANEL GND

L47

L44

L2

L1

GND
MOTOR

321-BR
121-YL
374-PK
306-GN
419-YL
371-OR

10A

307-OR
374-PK

HEADLAMP
BREAKER
6N-8589

112-PU-14
112-PU-14
112-PU

L42

L23

103-YL
201-BK

L1
L2

D
5
4
3
6
1
2

L48

L48

3
2

L48

L41

H
YL
YL
BR
BU
BK
BK

10A

105-BR

L27

L41

L42

NEUTRAL
START SW
2U-8834

10A

C
10A

540-WH
540-WH
539-BU
539-BU

L32

BK-18
RD-18
BU-18

L46

L42

L46

BU
BK

101-RD

L20

L42

L42

L42

L12

L46

L1

L41

L22

310-PU

BK
RD
BU

L48

L10
L42

L41

L46

OPERATOR STATION

BR
BK

START AID

10A

101-RD-14
101-RD-14

FUSE
HOLDERS
4K-5122

200-BK
200-BK

L9

200-BK
200-BK-14
200-BK-14

L42

304-WH-10
101-RD-6

10A

124-GN-14
101-RD-6

BACK UP
ALARM SW
3T-3132

443-YL

C
C

L49

L48

432-PK
374-PK

10A

103-YL
103-YL

484-YL

L39

L13

1
2
3

L44

YL

L13

200-BK-10

121-YL
124-GN-14
173-YL
158-BR
200-BK-14
306-GN
B761-YL
B762-GN

C OFF
S ON
B ST

L34

KEY BREAKER
9G-9487

443-YL

C
4
5
6
3
1
2
7
8

103-YL-14
103-YL-14
322-GY
B
SEE AREA G A
L15
U A958-WH
614-PU
V
706-BR
3
L22
A 490-GN
N 605-YL
L33
K 606-GY
627-YL
P
484-YL
T
469-GN
R
L37
450-YL
H
L26
477-YL
J
L35
449-BU
2
611-PU-14
4
540-WH
S
L36
L32
W 539-BU
C 443-YL
G 310-PU
405-GY
L
L25
D 406-PU
407-PK
F
L30
E 400-GN
B 403-GN
M 322-GY
326-PU
1
L34

L34

L34

484-YL
370-BU
454-GN
308-YL
611-PU-14
610-OR-14

L50

L45

306-GN
START RELAY C
9F-3099

C
A
304-WH-10
L9 SEE AREA G
200-BK
200-BK
C

112-PU-14
101-RD
C
101-RD
10A

FRONT WASH/WIPE
FRONT WASH/WIPE
GAGES

FUSES
10A-3K-8782

10A

C
10A

102-BU-14
105-BR
103-YL

L19

200-BK-14
200-BK
200-BK

CAB LAMPS
CAB LAMPS
INDICATOR LAMPS
INDICATOR LAMPS
DIFF LOCK

130-GN
370-BU

L40

L9

200-BK
200-BK

109-OR-10

YL

L13

L9

L40

443-YL

L14

490-GN

200-BK
L50 200-BK
200-BK

109-OR-10

200-BK

CONVERTER
TEMP SENDER
6N-5926

469-GN
130-GN

200-BK
540-WH

484-YL
130-GN
130-GN

L42

324-BU

L42

L14

505-BU
504-YL
503-BR
110-GN

10A

112-PU
PARK BRAKE

173-YL
173-YL
130-GN
130-GN
158-BR

121-YL
173-YL
158-BR
124-GN-14
199-OR
190-PK
370-BU
308-YL
200-BK-14

C
4
3
2
1

REAR WASH/WIPE
REAR WASH/WIPE
112-PU
RETARDER
NOTE B
BACKUP ALARM

190-PK

L49

B R

326-PU
307-OR
105-BR

L26

L26

200-BK-14

F
505-BU
504-YL
503-BR
110-GN

L45

121-YL

324-BU

NOTE G

L45

199-OR

160-PU
160-PU
200-BK
200-BK-14

L12
L40

2
1
4
3

L13

200-BK

110-GN
110-GN

165-YL

L49

101-RD
101-RD-14

L19

118-GY
118-GY
123-WH

L8

RUN LAMPS
BREAKER
9G-9487

123-WH
123-WH

123-WH
123-WH

114-GN
HORN
BODY TIP CONTROL
160-BU
160-BU BODY TIP CONTROL

507-WH
F

614-PU
614-PU

123-WH

L19

BODY TIP
SW 7U-6554

449-BU
477-YL
450-YL

484-YL

KEY
START SW
9G-7641

200-BK
200-BK
200-BK-14
200-BK-14
200-BK-10
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
400-GN
L48
405-GY

L8

L25

130-GN

SUPPLY
DOWN DIRECT
DOWN
UP
UP DIRECT
INHIBIT

BODY TIP CONTROL

SW
2U-6683

L25

310-PU

308-YL

L22

L46

AUX
SOUNDER
2U-8863

DIODE BLOCK
2U-4539

START
AID SW
6T-6066

614-PU
200-BK

L51

L8

BK
GN
GY
RD
YL
WH

450-YL

SIG
B

200-BK
311-WH

BODY TIP
SOLENOID
(LOWER)
2U-7294

4
5
6
1
3
2

LAMP
2U-4806

200-BK
200-BK-14

614-PU
614-PU

L18

614-PU
200-BK

2
1

123-WH

SIG
B

BK

BK
GN
GY
RD
YL
WH

RAISE
LOWER
SUPPLY
INHIBIT

200-BK
TACHOMETER
9X-5523
LAMP
2U-4806

406-PU

200-BK
B762-GN

YL
GN
BK
WH

1
2
3
4

B761-YL
B762-GN
160-BU
160-BU
200-BK-14
200-BK

L21

C
L41

200-BK

87A

L15
B

165-YL
105-BR

L17

123-WH
B
SPEEDOMETER
+24
8C-9808
B
200-BK

200-BK-14

200-BK
200-BK

B -

400-GN

L18

BODY TIP
SOLENOID
(RAISE)
2U-7294

B
- +

B
30

L24

200-BK

ALTERNATOR
CHARGE RELAY
9W-2494

370-BU
432-PK
371-OR

85

L17
L18

200-BK

B
1
2

L31

+24

200-BK-14

B761-YL
B762-GN

614-PU

123-WH

DASH
GROUND

B765-BR

130-GN
371-OR

L20

1
4 B

419-YL
540-WH
469-GN
506-PU

L16

L16

B
86

87
B

B404-YL

L24

L17

200-BK-14

3
5

L24

L24

1
2
3
5
4

200-BK
B761-YL A

200-BK

L39

RIGHT TURN
INDICATOR
7N-9967
BASE
2G-0151

L24

321-BR
604-OR

200-BK

L4

123-WH

200-BK
200-BK
200-BK

200-BK-14

SERVICE
METER
6T-7337
123-WH

GRD
B
200-BK

PARK BRAKE
RELAY
3T-2170
B765-BR

B765-BR
190-PK
190-PK

507-WH

L18

L13

B765-BR

NOTE G

B 3
B 1

RETARDER
INDICATOR
7N-9967
BASE
2G-0151

TRANSMISSION
TEMP
INDICATOR
7N-9967
BASE
2G-0151
B
B

200-BK

507-WH

110-GN

103-YL

506-PU

CONVERTER
TEMP GAGE
4W-2066
LAMP
B
2U-4806
IGN
B
443-YL
SEND

124-GN-14
521-YL-14
522-WH-14

A958-WH
B765-BR

9
1
3
6
2
5
8
7
4

307-OR

L25

490-GN

490-GN

L48

L31

443-YL
400-GN

200-BK
4
2 B 374-PK
4 B
B765-BR
2 B
190-PK

1
2
3

L48

L17

200-BK-14

3
B 1

BK-18
RD-18
BU-18

B
500-BR
506-PU

L25

L11

105-BR
165-YL
130-GN
123-WH

L7

FRONT
WIPER SW
3T-6655
501-GN

PARK BRAKE SW
102-9371
374-PK

L42

105-BR
165-YL
130-GN
123-WH
114-GN
173-YL
102-BU-14
103-YL-14
118-GY

FRONT
WASHER MOTOR
2U-4570

WP
B

1
2
3
4

572-PU

B
C

H B 502-OR

1
2

110-GN
503-BR
504-YL
505-BU
L7

611-PU-14
484-YL
610-OR-14
454-GN
308-YL
370-BU

B
B
B B

L14

RUNNING
LAMP SW
8C-9636

NOTE G

118-GY

L14

200-BK

L6

L12

L2

SPEEDOMETER
SPEED PICKUP
9X-5393

L6

614-PU
614-PU

L12

L24

403-GN

405-GY
406-PU
407-PK

130-GN

130-GN
165-YL
123-WH
118-GY
114-GN
105-BR
103-YL
102-BU-14
173-YL
110-GN

449-BU
477-YL
506-PU
507-WH

449-BU
477-YL

610-OR-14

2
1
8
9
6
3
7
5
4

L18

1
2

2 B

624-YL
502-OR
500-BR
501-GN
199-OR
190-PK
370-BU
308-YL
200-BK-14

STEERING
PRESSURE
INDICATOR
7N-9967
BASE
2G-0151

L19

110-GN
503-BR
504-YL
505-BU
507-WH

B 3

103-YL-14

MOTOR

B 6

102-BU-14

T
CONV TEMP SW
9X-5602

WH
BK

200-BK

WH

WH

1
2
3

L7

OPERATOR STATION

407-PK
200-BK

ALARM
9G-9813

432-PK

624-YL

RD
RD

L31

3 B

HI BEAM
INDICATOR
7N-9967
BASE
2G-0151

TRANSMISSION
LOCK UP
INDICATOR
7N-9967
BASE
2G-0151

PARK BRAKE
INDICATOR
7N-9967
BASE
2G-0151

L20

C
1
2

324-BU

405-GY
324-BU
ENGINE OIL
PRESSURE
INDICATOR
7N-9967
BASE 2G-0151

DIFFERENTIAL
LOCK
INDICATOR
7N-9967
BASE
2G-0151

130-GN
370-BU

L22

173-YL

LOW
FUEL LEVEL
INDICATOR
7N-9967
BASE
2G-0151

LEFT TURN
INDICATOR
7N-9967
BASE
2G-0151

L16

L16

L15

L20

OPERATOR STATION

322-GY

506-PU
540-WH
469-GN
419-YL

L15

L16

109-OR-6

B 2

3
L17

BK

114-GN

200-BK
200-BK
539-BU

HORN SW
3T-2357

RETARDER
SWITCH
CONTROL
2U-8853

L3

CAB
LAMP SW
6T-3990

371-OR
419-YL

L5

6
L15

200-BK

200-BK
199-OR
706-BR
454-GN

L17

L7
706-BR
614-PU
A958-WH
322-GY
103-YL-14
103-YL-14

706-BR
199-OR

200-BK

1
4
3
2

BK
OR
BR
GN

7
L5

200-BK
200-BK
454-GN

GROUND
BATTERY
SOLENOID
LAMP

L3

9
L5

407-PK
130-GN
130-GN

10

477-YL

11

L7

12

NOTE LOC
B-2
F-10
B-1
B-1
D-5
C-7
A-1/C-1

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: ATTACHMENT ON D250D
NOTE C: D20D ONLY
NOTE D: D250D ONLY
NOTE E: WIRES ARE TO BE TIED BACK AND ENCAPSULATED
WITH HEAT SHRINK TUBING
NOTE F: NOT REQUIRED ON THIS MODEL
NOTE G: FOR USE ON VEHICLES WITH TUV OPTION ONLY