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2016 FSAE Structural Equivalency Spreadsheet Guide

The SES template has been created to simplify the process of proving structural equivalency.
As downloaded the spreadsheet assumes a baseline steel chassis design. The majority of the cells in the spreadsheet are
Cells shaded grey are dependant on the data entered in yellow cells, the formulae in these grey cells have been left visible

The vast majority of the tabs can be accessed using the hyperlinks on the cover sheet. If you enable macros when opening

There have been a few questions about how to handle bent/two piece tubes in place of a single baseline tube. If properly tr
stiffer and stronger than the baseline tube, so please ensure you include images of the tube(s) in the "Chassis Pics" tab for
of equivalence to the "Additional Info" tab if you deem it necessary. You do not need to adjust the number of tubes in the re
The SES has been extensively tested, but if you think you have found a mistake in the document or have any questions on
FSAE rules committee in the usual manner.

If you find a new problem with the SES template or require a clarification 72 hours or less before the SES submissi
proof of equivalency in the "Additional Info" tab as well as filing a Rules question.

Revisions:
V1.0
First release for 2016 rules
Updated monocoque attachment guidance notes to include definition of "edge distance"
Corrected missing conditional formatting in monocoque attachment tabs
Added clarification regarding tube spacing for alternative tube thickness test samples
V1.1
Added calculation tab for lower bulkhead support members with racks passing through round welded collars
Added EV SES tabs
V1.2
Corrected calculation of laminate gradient when rig compliance is not zero
V1.3
Corrected same issue as for V1.2 in Composite AIP tab - only affects teams running Composite AIPs and do no
V1.4
Corrected perimeter shear calculation error for Composite AIP so it now accounts for both the inner and outer sk
V1.5
Updated perimeter shear calculation in Composite AIP tab.

.
e cells in the spreadsheet are locked, you can only edit the cells shaded yellow.
rey cells have been left visible so you can see how the results are calculated.
enable macros when opening the document "Ctrl+e" will return you to the cover sheet.

gle baseline tube. If properly triangulated then the reinforced bent/two piece tube will be
s) in the "Chassis Pics" tab for the SES assessor to review. You may add additional proof
t the number of tubes in the relevant calculation tab.
ment or have any questions on how to use the template please submit a question to the

ess before the SES submission deadline please include your own

ough round welded collars

ng Composite AIPs and do not include them in the full IA test


for both the inner and outer skin thicknesses. Unlocked cells C7 and C10 in Monocoque Lap Joint tab.

If you have to resubmit your SES then please update the table below, indicating what changes you have made from the
Submission Version
Original Submission

to resubmit your SES then please update the table below, indicating what changes you have made from the previous submission.
Revision Comments
NA

Details of any rules clarifications must be referenced and appended in this tab.
Clarification ID

ny rules clarifications must be referenced and appended in this tab.


Details of Clarification Question and Answer

FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET (SES) V1.5 - COVER SHEET

This form must be completed and submitted by all teams no later than the date specified in the Action Deadlines
on specific event website. The FSAE Technical Committee will review all submissions which deviate from the
FSAETM rules and reply with a decision about the requested deviation. All requests will have a confirmation of receipt
sent to the team. Structural Equivalency Spreadsheets (SES) must be submitted electronically in Microsoft Excel
Format (*.xls). The submissions must be named as follows: schoolname_ses.xls using the complete school name.
Please submit to the person indicated in the Action Deadlines for each event.
In the event that the FSAE Technical Committee requests additional information or calculations, teams have one
week from the date of request to submit the requested information.
University Name
Car No.(s) & Event(s)
Team Contact
Email Address
Faculty Advisor
Email Address
Powertrain Type
Internal Combustion
Is proof of equivalency for your design required for any of the rules?
No. Chassis does not deviate from baseline requirements
Baseline Alternative
Design Description and/or
Rule No.
Rule Description
Material
Material
Material Used
Used
Used
YES
NO
T3.11
Main Roll Hoop Tubing
YES
NO
T3.12
Front Roll Hoop Tubing
YES
NO
T3.13
Main Roll Hoop Bracing Tubing
YES
NO
T3.13
Main Hoop Bracing Support - Tube Frames
Front Hoop Bracing - Tube Frames
YES
NO
T3.14
YES
NO
T3.18
Front Bulkhead - Tube Frames
YES
NO
T3.19
Front Bulkhead Support - Tube Frames
YES
NO
T3.24
Side Impact Structure - Tube Frames
YES
NO
T5.4
Shoulder Harness Bar
Impact Attenuator Anti-Intrusion Plate
YES
NO
T3.20
Front Hoop Bracing - Monocoques
N/A
N/A
T3.36
N/A
N/A
T3.31
Front Bulkhead - Monocoques
N/A
N/A
T3.32
Front Bulkhead Support - Monocoques
N/A
N/A
T3.33
Side Impact Structure - Monocoques, Side
N/A
N/A
T3.33
Side Impact Structure - Monocoques, Floor
Main Hoop Bracing Support - Monocoques
N/A
N/A
T3.36
N/A
N/A
T3.34
Main Hoop Attachment - Monocoques
N/A
N/A
T3.35
Front Hoop Attachment - Monocoques
N/A
N/A
T3.36
Hoop Bracing Attach. - Monocoques
N/A
N/A
T3.37
Impact Attenuator Attachment - Monocoques
Safety Harness Attachment - Monocoques
N/A
N/A
T3.40
N/A
N/A
EV3.4.6/7 N/A
N/A
N/A
EV3.4.8/9 N/A
YES
NO
EV3.4.4 N/A
YES
NO
EV4.2.2 N/A
Attachment Checklist (make sure all are included in your report)
P Receipt, letter of donation or proof for non-steel materials (composite, honeycomb, resin, etc)
P Properties for all non-steel materials
P Monocoque Laminate Test data and pictures
P Holes >4mm drilled in any regulated tubing require proof of equivalency, include area and moment of inertia
COMPLETE APPROPRIATE TABS TO PROVE EQUIVALENCY
Please see "Structural Equivalency Spreadsheet Guide" on the Read_Me tab of the SES Workbook
TECHNICAL COMMITTEE DECISION/COMMENTS

Approved by

Date

NOTE: THIS FORM AND THE APPROVED COPY OF THE SUBMISSION MUST BE PRESENTED
AT TECHNICAL INSPECTION AT EVERY FORMULA SAE EVENT ENTERED

NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA

NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA
NA
NA
NA
NA
NA

NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.60


NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.20

Panel
Thickness
Inner Skin
Thickness

Material

Wall thickness

Composite
Outside Dimension

2.40
2.40
1.60
1.20
1.60
1.60
1.20
1.60
2.40

Tube type

25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4

Tube Material

Round
Round
Round
Round
Round
Round
Round
Round
Round

Wall thickness

Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel

Tube 3
Outside Dimension

NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube type

NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube Material

Max Bending Load


at UTS
Max deflection at
max baseline load
Energy absorbed
during bending

NA
NA
NA
NA
NA
NA
NA
NA
NA

Wall thickness

UTS as Welded

NA
NA
NA
NA
NA
NA
NA
NA
NA

Outside
Dimension

Yield as Welded

NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube type

UTS

NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube 2

Tube Material

Yield

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Tube 1

Area

EI / Safety Factor

Tube and Laminate Equivalency

Panel Height

Outer Skin
Thickness

Composite

FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - CHASSIS PICTURES


University Name

Car No.(s) & Event(s)

Please attach pictures of the frame and/or monocoque in the table below for review during the SES process.
All tubes/lay-ups must be colour coded to show outer diameter and wall thickness. Three view drawings and
isometric views of the structure (CAD, FEA models, etc) are acceptable. Note: The final decision about all designs will
be made at technical inspection. Approval of an SES does not guarantee passing Tech. Inspection.
Images must include dimensions/labels indicating the following:
Angle of main and front hoops
Angle between main hoop bracing and main hoop
Distance from top of main hoop to main hoop brace attachment
Distance from top of front hoop to front hoop brace attachment
Outer diameter and wall thickness of all tubes / monocoque lay-up
Teams entering cars with EV Powertrains must show the location of all HV components in these images and
highlight them by colouring them orange.

Material Data Sheet


Material Spreadsheet Code
Material name
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
UTS shear, Pa

Steel
Aluminium 1
Aluminium 2
Steel
Aluminium 1
Aluminium 2
2.00E+11
7.00E+10
7.00E+10
3.05E+08
1.00E+00
2.00E+00
3.65E+08
1.00E+00
2.00E+00
1.80E+08
1.00E+00
2.00E+00
3.00E+08
1.00E+00
2.00E+00
2.19E+08
1.00E+00
2.00E+00

Steel properties based on SAE 1010 and are given in Rule T3.4.1 Note 4. Per rule T3.
Results from extra physical test required by T3.31.3 should be entered in the "Other x"

If alternative joint tests to enable lower minimum wall thicknesses have been used then
Combinations other than those presented in the rules are acceptable, provided the sub

Note: for tube combinations with large outer diameters it is acceptable to increase the o

Tubing only
Composite only
Tubes + composite
Round
Square

BASELINE JOINT
25.4mm x 2.4mm to 25.4mm x 1.2mm
25.4mm x 1.6mm to 25.4mm x 1.2mm
25.4mm x 1.2mm to 25.4mm x 1.2mm
25.4mm x 1.2mm to 25.4mm x 1.2mm

Composite 1
Other 1
Other 2
Other 3
Other 4
Other 5
T3.30_Laminate
Your Mat. 1
Your Mat. 2 Your Mat. 3 Your Mat. 4 Your Mat. 5
0.00E+00
1.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
0.00E+00
1.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
0.00E+00
1.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
N/A
1.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
N/A
1.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00
0.00E+00
1.00E+00
2.00E+00
3.00E+00
4.00E+00
5.00E+00

are given in Rule T3.4.1 Note 4. Per rule T3.6 all steels are treated equally and are to use the above properties.
y T3.31.3 should be entered in the "Other x" materials column as required.

nimum wall thicknesses have been used then indicate those used by selecting "YES" in the table below.
in the rules are acceptable, provided the substituted tube has equivalent EI (stiffness) and CSA (strength)

er diameters it is acceptable to increase the offset between the tube centre-lines in your test samples.
ALTERNATIVE JOINT
25.4mm x 2.4mm to 34.9mm x 0.9mm
25.4mm x 1.6mm to 34.9mm x 0.9mm
25.4mm x 1.2mm to 34.9mm x 0.9mm
34.9mm x 0.9mm to 34.9mm x 0.9mm

TESTED?
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO

Enter your test results in this tab


Enter your test results in this tab
Enter your test results in this tab
Enter your test results in this tab
Tab to copy for other combinations

Composite AIP
Composite AIP
0.00E+00
0.00E+00
0.00E+00
N/A
N/A
0.00E+00

bove properties.

Main Hoop Structural Equivalency - note, only steel may be used


Material Property
Material type
Tube shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
2.4

25.4
2.4

Baseline
Your Tube
0.0254
0.0254
0.0024
0.0024
1.1593E-008 1.1593E-008
2.32E+03
2.32E+03 100.0
173.4
173.4 100.0
5.29E+04
5.29E+04 100.0
6.33E+04
6.33E+04 100.0
3.12E+04
3.12E+04 100.0
5.20E+04
5.20E+04 100.0
1.33E+03
1.33E+03 100.0
1.20E-02
1.20E-02 100.0
7.98E+00
7.98E+00 100.0

Front Hoop Structural Equivalency


Material Property
Material type
Tube shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
2.4

25.4
2.4

Baseline
Your Tube
0.0254
0.0254
0.0024
0.0024
1.1593E-008 1.1593E-008
2.32E+03
2.32E+03 100.0
173.4
173.4 100.0
5.29E+04
5.29E+04 100.0
6.33E+04
6.33E+04 100.0
3.12E+04
3.12E+04 100.0
5.20E+04
5.20E+04 100.0
1.33E+03
1.33E+03 100.0
1.20E-02
1.20E-02 100.0
7.98E+00
7.98E+00 100.0

Main Hoop Bracing - Note: Only Steel may be used


Material Property
Material type
Tube shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Baseline
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
1.6

25.4
1.6

Baseline
Your Tube
0.0254
0.0254
0.0016
0.0016
8.51E-09
8.51E-09
1.70E+03
1.70E+03 100.0
119.6
119.6 100.0
3.65E+04
3.65E+04 100.0
4.37E+04
4.37E+04 100.0
2.15E+04
2.15E+04 100.0
3.59E+04
3.59E+04 100.0
9.78E+02
9.78E+02 100.0
1.20E-02
1.20E-02 100.0
5.86E+00
5.86E+00 100.0

Main Hoop Bracing Supports


Enter construction type
Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
Steel
Round
Steel

Tubing only
Your Composite Your Total
Composite 1
NA
T3.30_Laminate

b (m)
h (m)

Outer
0.25
0.002

Inner
0.25
0.002

Youngs Modulus, E

2.00E+11

2.00E+11

0.00E+00

A1 (m^2)

5.00E-04

I1 (m^4)

1.67E-10

Yield strength, Pa

3.05E+08

3.05E+08

0.00E+00

A2 (m^2)

5.00E-04

I2 (m^4)

1.67E-10

UTS, Pa

3.65E+08

3.65E+08

0.00E+00

y1 (m)

0.001

Ic1 (m^4)

5.02E-08

Yield strength, welded, Pa

1.80E+08

1.80E+08 N/A

y2 (m)

0.021

Ic2 (m^4)

5.02E-08

UTS welded, Pa

3.00E+08

3.00E+08 N/A

Centroid (m)

0.0110 Ic12 (m^4)

1.00E-07

Number of tubes
Tube OD, mm
Wall, mm

2
25.4
1.20

2
25.4
1.2

Thickness of panel, mm
Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

22
18
2
2
250
0.0254
0.0012
6.70E-09
2.68E+03
182.5
5.57E+04
6.66E+04
3.28E+04
5.47E+04
1.54E+03
1.20E-02
9.22E+00

0.0254
0.0012
6.70E-09
2.68E+03
182.5
5.57E+04
6.66E+04
3.28E+04
5.47E+04
1.54E+03
1.20E-02
9.22E+00

Tubing Only

6.70E-09
2.68E+03
182.5
5.57E+04
6.66E+04
3.28E+04
5.47E+04
1.54E+03
1.20E-02
9.22E+00

CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
Link to Guidance Notes

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Front Hoop Bracing


Enter construction type Tubing only
Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
Steel
Round
Steel

Your Composite Your Total


Composite 1
NA
T3.30_Laminate

b (m)
h (m)

Outer
0.1
0.002

Inner
0.1
0.002

Youngs Modulus, E

2.00E+11

2.00E+11

0.00E+00

A1 (m^2)

2.00E-04

I1 (m^4)

Yield strength, Pa

3.05E+08

3.05E+08

0.00E+00

A2 (m^2)

2.00E-04

I2 (m^4)

6.67E-11

UTS, Pa

3.65E+08

3.65E+08

0.00E+00

z1 (m)

0.001

Ic1 (m^4)

2.01E-08

Yield strength, welded, Pa

1.80E+08

1.80E+08 N/A

z2 (m)

3.00E+08

3.00E+08 N/A

Centroid (m)

0.021 Ic2 (m^4)


0.0110 Ic12 (m^4)

2.01E-08

UTS welded, Pa
Number of tubes
Tube OD, mm
Wall, mm

1
25.4
1.60

1
25.4
1.6

Thickness of panel, mm
Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height,mm (half width across top of chassis)
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

22
18
2
2
100
0.0254
0.0016
8.51E-09
1.70E+03
119.6
3.65E+04
4.37E+04
2.15E+04
3.59E+04
9.78E+02
1.20E-02
5.86E+00

0.0254
0.0016
8.51E-09
1.70E+03
119.6
3.65E+04
4.37E+04
2.15E+04
3.59E+04
9.78E+02
1.20E-02
5.86E+00

Tubing Only

8.51E-09
1.70E+03
119.6
3.65E+04
4.37E+04
2.15E+04
3.59E+04
9.78E+02
1.20E-02
5.86E+00

CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
Link to guidance notes

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

6.67E-11

4.01E-08

Front Bulkhead
Enter construction type

Tubing only

Material Property
Material type
Tubing Type

Baseline
Steel
Round

Your Tube
Steel
Round

Your Composite Your Total


Composite 1
NA

Material name /grade

Steel

Steel

T3.30_Laminate

Youngs Modulus, E

2.00E+11

2.00E+11

0.00E+00

Yield strength, Pa

3.05E+08

3.05E+08

0.00E+00

UTS, Pa

3.65E+08

3.65E+08

0.00E+00

Yield strength, welded, Pa

1.80E+08

1.80E+08 N/A

UTS welded, Pa

3.00E+08

3.00E+08 N/A

UTS shear, Pa

2.19E+08

Number of tubes
Tube OD, mm
Wall, mm

0.00E+00

25.4
1.6

25.4
1.6

Bulkhead Width, mm
Bulkhead Height, mm

Thickness of panel, mm

22

Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height,mm

18
2
2
60

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J
Perimeter shear, N (monocoques only)

0.0254
0.0016
8.51E-09
3.40E+03
239.3
7.30E+04
8.73E+04
4.31E+04
7.18E+04
1.96E+03
1.20E-02
1.17E+01
4.27E+05

0.0254
0.0016
8.51E-09
3.40E+03
239.3
7.30E+04
8.73E+04
4.31E+04
7.18E+04
1.96E+03
1.20E-02
1.17E+01
N/A

CAD Screenshots / Images proving all panel dimensions must be appended below

Tubing Only

8.51E-09
3.40E+03
239.3
7.30E+04
8.73E+04
4.31E+04
7.18E+04
1.96E+03
1.20E-02
1.17E+01
N/A

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
NA

Monocoque Bulkhead Dimensions


Bulkhead Height

Cutout Height
Cutout Width
Bulkhead Width

b (m)
h1 (m)

BH
0.03
0.002

FBHS
0.003 b3 (m)
0.003 b4 (m)

h2 (m)
0.002
A1 (m^2) 6.00E-05
A2 (m^2) 6.00E-05

0.0254 h (m)
I1 (m^4)
2.00E-11
I2 (m^4)

2.00E-11

A3 (m^2) 7.62E-05
A4 (m^2) 7.62E-05

I3 (m^4)

4.10E-09

I4 (m^4)

4.10E-09

x1 (m)

0.001

Ic1 (m^4)

3.25E-08

x2 (m)

0.021

Ic2 (m^4)

6.57E-10

x3 (m)

0.0347

Ic3 (m^4)

1.24E-08

x4 (m)

0.0347
0.0243

Ic4 (m^4)

1.24E-08
3.31E-08

Bulkhead Width, mm
Bulkhead Height, mm

300
350

Cutout Width, mm

240

Ic12 (m^4)

Cutout Height, mm

250

Ic34 (m^4)

2.48E-08

E34

0.00E+00

Centroid (m)

Bulkhead

Front Bulkhead Support

Front Bulkhead Support Structure


Enter construction type

Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
type 1
Steel
Round
Steel

Tubing only
Your Tube
type 2
Steel
Round
Steel

Your Tube
type 3
Steel
Round
Steel

Your Tubes
Total

Your
Composite
Composite 1

Your Total
b (m)
h (m)

NA
T3.30_Laminate

Youngs Modulus, E

2.00E+11

2.00E+11

2.00E+11

2.00E+11

0.00E+00

Yield strength, Pa

3.05E+08

3.05E+08

3.05E+08

3.05E+08

0.00E+00

A1 (m^2) 4.50E-04
A2 (m^2) 4.50E-04
0.0015
0.0245

3.65E+08

3.65E+08

3.65E+08

3.65E+08

Yield strength, welded, Pa

1.80E+08

1.80E+08

1.80E+08

1.80E+08

N/A

y2 (m)

UTS welded, Pa

3.00E+08

3.00E+08

3.00E+08

3.00E+08

N/A

Centroid (m)

Number of tubes
Tube OD, mm
Wall, mm

3
25.4
1.2

3
0
25.4
25.4
1.2
1.2
Baseline design?
YES
N/A

0
25.4
1.2

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

YES
N/A

0.0254
0.0254 No tubes
No tubes
0.0012
0.0012
6.70E-09
6.70E-09
4.02E+03
4.02E+03
273.7
273.7
8.35E+04
8.35E+04
9.99E+04
9.99E+04
4.93E+04
4.93E+04
8.21E+04
8.21E+04
2.31E+03
2.31E+03
1.20E-02
1.20E-02
1.38E+01
1.38E+01
1.33E+03
1.34E+03
9.00E+99
9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
Link to guidance notes

0.00E+00

y1 (m)

UTS, Pa

Thickness of panel, mm
Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height,mm

26
20
3
3
150

6.70E-09
4.02E+03
273.7
8.35E+04
9.99E+04
4.93E+04
8.21E+04
2.31E+03
1.20E-02
1.38E+01

Tubing Only

Outer
0.15
0.003

6.70E-09
4.02E+03
273.7
8.35E+04
9.99E+04
4.93E+04
8.21E+04
2.31E+03
1.20E-02
1.38E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Inner
0.15
0.003
I1 (m^4) 3.38E-10
I2 (m^4) 3.38E-10
Ic1 (m^4) 5.99E-08
Ic2 (m^4) 5.99E-08

0.0130 Ic12 (m^4) 1.20E-07

Side Impact Structure


Enter construction type Tubing only

Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
type 1
Steel
Round
Steel

Your Tube
type 2
Steel
Square
Steel

Your Tube
type 3
Steel
Round
Steel

Your Tubes
Total

Composite Side
(Vertical)
Composite 1
NA
T3.30_Laminate

Composite Floor
(Horizontal)
Your Total
Composite 1
NA
T3.30_Laminate

Youngs Modulus, E

2.00E+11

2.00E+11

2.00E+11

2.00E+11

0.00E+00

0.00E+00

Yield strength, Pa

3.05E+08

3.05E+08

3.05E+08

3.05E+08

0.00E+00

0.00E+00

UTS, Pa

3.65E+08

3.65E+08

3.65E+08

3.65E+08

0.00E+00

0.00E+00

Yield strength, welded, Pa

1.80E+08

1.80E+08

1.80E+08

1.80E+08

N/A

UTS welded, Pa

3.00E+08

3.00E+08

3.00E+08

3.00E+08

N/A

Number of tubes
Tube OD, mm
Wall, mm

3
25.4
1.6

3
0
25.4
25.4
1.6
1.6
Baseline design?

0
25.4
1.6

Thickness of panel, mm

YES

N/A

Outer
0.325
0.005

A1 (m^2) 1.63E-03
A2 (m^2) 1.63E-03
y1 (m)

0.0025

N/A

y2 (m)

0.0325

N/A

Centroid (m)

b (m)
h (m)

Inner
0.325
0.005
I1 (m^4) 3.39E-09
I2 (m^4) 3.39E-09
Ic1 (m^4) 3.69E-07
Ic2 (m^4) 3.69E-07

0.0175 Ic12 (m^4) 7.38E-07


Outer
0.0025
0.2

Inner
0.0025
0.2

YES
N/A

Thickness of inner skin, mm


Panel height (Vertical Side)/width (Horiz. Floor),mm
0.0254
0.0254 No tubes
No tubes
0.0016
0.0016
8.51E-09
8.51E-09
5.11E+03
5.11E+03
358.9
358.9
1.09E+05
1.09E+05
1.31E+05
1.31E+05
6.46E+04
6.46E+04
1.08E+05
1.08E+05
2.93E+03
2.93E+03
1.20E-02
1.20E-02
1.76E+01
1.76E+01
1.68E+03
1.70E+03
9.00E+99
9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below

35

15

25

10

Thickness of outer skin, mm

Link to guidance notes

b (m)
h (m)

Floor

Thickness of core, mm

OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

Side

8.51E-09
5.11E+03
358.9
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.20E-02
1.76E+01

A1 (m^2) 5.00E-04
A2 (m^2) 5.00E-04

2.5

z1 (m)

0.00125
0.01375

2.5

z2 (m)

325

200

Centroid (m)

Tubing Only

Tubing Only

8.51E-09
5.11E+03
3.59E+02
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.76E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

I1 (m^4) 2.60E-10
I2 (m^4) 2.60E-10
Ic1 (m^4) 1.98E-08
Ic2 (m^4) 1.98E-08

0.0075 Ic12 (m^4) 3.96E-08

Shoulder Harness Bar Equivalency


Enter construction type
Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
Steel
Round
Steel

Youngs Modulus, E

2.00E+11

2.00E+11

Yield strength, Pa

3.05E+08

3.05E+08

UTS, Pa

3.65E+08

3.65E+08

Yield strength, welded, Pa

1.80E+08

1.80E+08

UTS welded, Pa

3.00E+08

3.00E+08

Number of tubes
Tube OD, mm
Wall, mm

1
25.4
2.4

1
25.4
2.4

0.0254
0.0024
1.16E-08
2.32E+03
173.4
5.29E+04
6.33E+04
3.12E+04
5.20E+04
1.33E+03
1.20E-02
7.98E+00

0.0254
0.0024
1.16E-08
2.32E+03
173.4
5.29E+04
6.33E+04
3.12E+04
5.20E+04
1.33E+03
1.20E-02
7.98E+00

Thickness of panel, mm
Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below

Tubing only
Your Composite Your Total
Composite 1
N/A
T3.30_Laminate

Outer
0.1
0.002

Inner
0.1
0.002

A1 (m^2) 2.00E-04
A2 (m^2) 2.00E-04

I1 (m^4)

6.67E-11

I2 (m^4)

6.67E-11

b (m)
h (m)

0.00E+00
0.00E+00

x1 (m)

0.001

N/A

x2 (m)

0.021

N/A

Centroid (m)

0.00E+00

22
18
2
2
100

Tubing Only

proof must be appended below

1.16E-08
2.32E+03
173.4
5.29E+04
6.33E+04
3.12E+04
5.20E+04
1.33E+03
1.20E-02
7.98E+00

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

Ic1 (m^4) 2.01E-08


Ic2 (m^4) 2.01E-08

0.0110 Ic12 (m^4) 4.01E-08

- One continuous 1"x0.095" attached to the mai


Straight harness bar ( yes/YES

- One continuous 1"x0.095" attached to the mai


Units: Newton, Millimeters,
MPa
Point
Point
Point
Point
Point

1
2
3
4
5

harness attachment
harness bar bend
brace @ harness bar
harness bar @ main hoop
brace @ main bar

Coordinates
x
-2692.4
-2679.7
-2667
-2540
-2540

z
406.4
393.7
381
431.8
330.2

Side view analysis only


member = point A to point B
Membe
rMembe
r
Membe
r
Membe
r

1_2 harness attachment_to_harness bar bend


2_3 harness bar bend_to_brace @ harness bar
brace @ harness bar_to_harness bar @
3_4
main hoop
3_5 brace @ harness bar_to_brace @ main bar

Units: Newton, Millimeters,


MPa
Point
Point
Point
Point
Point

1
2
3
4
5

harness attachment
harness bar bend
brace @ harness bar
harness bar @ main hoop
brace @ main bar

Membe
rMembe
r
Membe
r
Membe
r

1_2 harness attachment_to_harness bar bend


2_3 harness bar bend_to_brace @ harness bar
brace @ harness bar_to_harness bar @
3_4
main hoop
3_5 brace @ harness bar_to_brace @ main bar

frc_x
6894
6894
6894
-6993
99
Material Properties

Dia

Wall_t

Length

25.4
25.4

2.4
2.4

###
###

25.4

2.4

###

25.4

1.2

###

Coordinates
x
-2692.4
-2679.7
-2667
-2540
-2540

z
406.4
393.7
381
431.8
330.2

Side view analysis only


member = point A to point B

10 deg up

20 deg down
frc_x
6578
6578
6578
-1344
-5234
Material Properties

Dia

Wall_t

Length

25.4
25.4

2.4
2.4

###
###

25.4

2.4

###

25.4

1.2

###

- Designs that do not have one continuous 1"x0


x
Point
Point
Point
Point
Point
Point
Point
Point

Coordinates
y

harness attachment
point_1
point_2
point_3
point_4
point_5
point_6
point_7

Material Prope
member = point A to point B
Membe
rMembe
rMembe
rMembe
rMembe
rMembe
rMembe
r

Member_1
Member_2
Member_3
Member_4
Member_5
Member_6
Member_7

Dia
25.4
25.4
25.4
25.4
25.4
25.4
25.4

Wall_t
2.4
2.4
2.4
1.2
1.2
1.2
1.2

Length
0.100
0.100
0.100
0.100
0.100
0.100
0.100

Material Prope
member = point A to point B
Membe
rMembe
rMembe
rMembe
rMembe
rMembe
rMembe
r

Member_1
Member_2
Member_3
Member_4
Member_5
Member_6
Member_7

Link to guidance notes

Dia
25.4
25.4
25.4
25.4
25.4
25.4
25.4

Wall_t
2.4
2.4
2.4
1.2
1.2
1.2
1.2

Length
0.100
0.100
0.100
0.100
0.100
0.100
0.100

hed to the main hoop that is straight

hed to the main hoop offset with a triangulation brace


10 deg up
frc_z
1215
1215
1215
-1165
-45

Modulus of Elasity =
mom_y
0
-103
-206

K (buckling fixity)
Stress Ultimate
Stress Yield
Stress As Welded Ultimate
Stress As Welded Yield
Stress Shear Ultimate

Material Properties

10 deg up

###
###

###
###

###
###

-4,016
-4,016

-103
-206

-23.2
-23.2

stress
bending
-112.9
-225.8

###

###

###

-6,925

-131

-40.0

-143.1

183.1

###

###

###

109

-75

1.2

-143.1

144.3

Area

Ixx

force

Moment stress axial

20 deg down
frc_z
-2393
-2393
-2393
-224
2379

Stress
combined
136.0
248.9

Modulus of Elasity =

mom_y
0
-53
-106

K (buckling fixity)
Stress Ultimate
Stress Yield
Stress As Welded Ultimate
Stress As Welded Yield
Stress Shear Ultimate

Material Properties

=
=
=
=
=
=

20 deg up

###
###

###
###

###
###

-6,344
-6,344

-53
-106

-36.6
-36.6

stress
bending
-58.3
-116.5

###

###

###

-1,331

-67

-7.7

-73.9

81.5

###

###

###

-5,743

-39

-63.0

-73.9

136.8

Area

=
=
=
=
=
=

Ixx

force

Moment stress axial

Stress
combined
94.9
153.1

ntinuous 1"x0.095" tube attaching to the main hoop


frc_x

frc_y

10 deg up
frc_z
mom_x

20 deg up
mom_y

mom_z

frc_x

frc_y

Material Properties

10 deg up

Area

Ixx

Iyy

Izz

1.73E-04
1.73E-04
1.73E-04
9.12E-05
9.12E-05
9.12E-05
9.12E-05

1.16E-08
1.16E-08
1.16E-08
6.69E-09
6.69E-09
6.69E-09
6.69E-09

4.78E-13
4.78E-13
4.78E-13
5.27E-14
5.27E-14
5.27E-14
5.27E-14

4.78E-13
4.78E-13
4.78E-13
5.27E-14
5.27E-14
5.27E-14
5.27E-14

1.27E-02
1.27E-02
1.27E-02
1.27E-02
1.27E-02
1.27E-02
1.27E-02

force
1
1
1
1
1
1
1

Moment
1
1
1
1
1
1
1

stress axial
1
1
1
1
1
1
1

Material Properties

20 deg up

Area

Ixx

Iyy

Izz

1.73E-04
1.73E-04
1.73E-04
9.12E-05
9.12E-05
9.12E-05
9.12E-05

1.16E-08
1.16E-08
1.16E-08
6.69E-09
6.69E-09
6.69E-09
6.69E-09

4.78E-13
4.78E-13
4.78E-13
5.27E-14
5.27E-14
5.27E-14
5.27E-14

4.78E-13
4.78E-13
4.78E-13
5.27E-14
5.27E-14
5.27E-14
5.27E-14

1.27E-02
1.27E-02
1.27E-02
1.27E-02
1.27E-02
1.27E-02
1.27E-02

force
1
1
1
1
1
1
1

Moment
1
1
1
1
1
1
1

stress axial
1
1
1
1
1
1
1

brace
200,000
1
365.0
305.0
300.0
180.0
219.0
Safety factor
Buckling
stress
-304.9
-304.9

2.68
1.47

Column
Buckling
13.16
13.16

-301.7

1.99

7.55

-302.0

2.53

NA

Stress

200,000
1
365.0
305.0
300.0
180.0
219.0
Safety factor
Buckling
stress
-304.9
-304.9

3.85
2.38

Column
Buckling
8.33
8.33

-301.7

4.48

39.28

-302.0

2.67

4.79

Stress

hoop
20 deg up
frc_z
mom_x

mom_y

mom_z

YES
NO
10 deg up
stress
bending
1
1
1
1
1
1
1

Safety factor
Stress
combined
2
2
2
2
2
2
2

Buckling
Butt joint
stress
-303
NO
-303
NO
-303
NO
-303
NO
-303
NO
-303
NO
-303
NO

20 deg up
stress
bending
1
1
1
1
1
1
1

Stress

Buckling

182.50
182.50
182.50
182.50
182.50
182.50
182.50

NA
NA
NA
NA
NA
NA
NA

Safety factor
Stress
combined
2
2
2
2
2
2
2

Buckling
Butt joint
stress
-303
NO
-303
NO
-303
NO
-303
NO
-303
NO
-303
NO
-303
NO

Stress

Buckling

182.50
182.50
182.50
182.50
182.50
182.50
182.50

NA
NA
NA
NA
NA
NA
NA

Impact Attenuator Anti-Intrusion Plate


Material Property
Material type
Material name /grade
Youngs Modulus, E

Baseline
Your Plate
Steel
Steel
Steel
Steel
2.00E+11
2.00E+11

Vertical
b (m)
h (m)

Outer
0.35
0.002

Inner
0.35
0.002

Yield strength, Pa

3.05E+08

3.05E+08

A1 (m^2)

7.00E-04

I1 (m^4)

2.33E-10

UTS, Pa

3.65E+08

3.65E+08

A2 (m^2)

7.00E-04

I2 (m^4)

2.33E-10

Yield strength, welded, Pa

1.80E+08

1.80E+08

x1 (m)

0.001

Ic1 (m^4)

2.77E-10

UTS welded, Pa

3.00E+08

3.00E+08

x2 (m)

0.0005

Ic2 (m^4)

2.77E-10

UTS shear, Pa

2.19E+08

2.19E+08

Centroid (m)

0.0008 Ic12 (m^4)

5.54E-10

Thickness of panel, mm
Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm

1.5
1.5
1.5
1.5

1.5
10
2
2

Horizontal
b (m)
h (m)

Outer
0.3
0.002

Inner
0.3
0.002

Panel height,mm (from Front Bulkhead tab)

350

350

A1 (m^2)

6.00E-04

I1 (m^4)

2.00E-10

Panel width, mm (from Front Bulkhead tab)

300

300

A2 (m^2)

6.00E-04

I2 (m^4)

2.00E-10

x1 (m)

0.001

Ic1 (m^4)

2.38E-10

x2 (m)

0.0005

Ic2 (m^4)

2.38E-10

0.0008 Ic12 (m^4)

4.75E-10

Baseline Design?
Composite AIP
Impact Attenuator Height, mm
Impact Attenuator Width, mm
Max BM, Vertical (120kN Partial UDL), Nm
Max BM, Horizontal (120kN Partial UDL), Nm
I, Vertical, m^4
I, Horizontal, m^4
Max Stress, Vertical, Pa
Max Stress, Horizontal, Pa
Safety Factor, Bending
Perimeter Shear Stress, 120kN Load, Pa
Safety Factor, Perimeter Shear

YES

Centroid (m)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

250
250
N/A
N/A
5.542E-10
4.750E-10
N/A
N/A
N/A
N/A
N/A
N/A

CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
Link to guidance notes

FSAETM SES - COMPOSITE AIP LAMINATE TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter value for force at panel failure or maximum tested force
ymax (N)
0
4119
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
300
Panel Height
b (mm)
t1 (mm)

10

t2 (mm)

2
43600
0.0

I (mm )
E (GPa)
4

Core Thickness
Inner Skin Thickness
Outer Skin Thickness
Second moment of area
Skin modulus of elasticity

1276

UTS(MPa)

UTS of skins

Paste in logged data from test below:

FSAETM SES - COMPOSITE AIP RIG COMPLIANCE TEST RESULTS (OPTIONAL)


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here


Logged data must be appended in the section below

Figure 4: Load Deflection Curve - Steel Tube(s)


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter details
l (mm)
n
Do (mm)
Di (mm)

of tube(s) tested
400
Tube Support Span
1
Number of Tubes
25.4
Tube Outer Diameter
22.1
Tube Inner Diameter

Theoretical EI (N.mm2) 1.74E+09 ###


Tested EI (N.mm2) 1.74E+09 ###
Rig Compliance (N/mm)
0

Paste in logged data from test below:

FSAETM SES - COMPOSITE AIP PERIMETER SHEAR TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for force at first and second peak (see monocoque guidance tab)
ymax (N)
0
Enter details of skin thickness
t (mm)
shear (Mpa)

0.00
0.0

Shear strength of skin, used for attachment calcs where appropriate

FSAETM SES - LAMINATE TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region.
Gradient must be >= that of two baseline steel tubes
x1 (mm)
y1 (N)
0
0
0
Gradient (N/mm)
x2 (mm)
y2 (N)
0
0

196

Enter value for force at panel failure or maximum tested force.


ymax (N)
0
(>= bending strength of two baseline side impact tubes)
4891
Enter value of absorbed energy, must be >= that of two baseline tubes
0
Energy (J)
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
275
Panel Height (should be 275mm, alternative sizes must be agreed in advance)
b (mm)
25
Core Thickness
t1 (mm)
2.5
Inner Skin Thickness

t2 (mm)
I (mm4)
E (GPa)
UTS(MPa)

2.5
260677
0.0
0

Outer Skin Thickness


Second moment of area
Skin modulus of elasticity
UTS of skins

Paste in logged data from test below:

FSAETM SES - STEEL TUBE TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here


Logged data must be appended in the section below

Figure 4: Load Deflection Curve - Steel Tube(s)


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
x2 (mm)

0
0

y1 (N)
y2 (N)

0
0

Gradient (N/mm)

Enter value of absorbed energy upto 12.7mm of deflection


Energy (J)
0
Enter details of tube(s) tested
l (mm)
400
Tube Support Span
n
2
Number of Tubes
Do (mm)
25.4
Tube Outer Diameter
Di (mm)
22.2
Tube Inner Diameter

Theoretical EI (N.mm2) 3.40E+09 ###


Tested EI (N.mm2) 3.40E+09 ###
Rig Compliance (N/mm)
0

Paste in logged data from test below:

FSAETM SES - DIFFERENT LAYUP LAMINATE TEST RESULTS


University Name

Car No.(s) & Event(s)

Note: It is acceptable to use the derived properties from the T3.30.3 test elsewhere if - The ply schedule of the skins is the same but the core is thicker or thinner.
- The ply schedule of the skins is the same but the skins are thicker or thinner.
- Combination of the above
This tab is only required for all areas of the monocoque that do not satisy these conditions.
Paste images of test setup here
All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter value for force at panel failure or maximum tested force
ymax (N)
0
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
275
Panel Height
b (mm)
18
Core Thickness
t1 (mm)
1
Inner Skin Thickness
t2 (mm)
1
Outer Skin Thickness
4
I (mm ) 49683 Second moment of area
E (GPa)
0.0
Skin modulus of elasticity
UTS(MPa)
0
UTS of skins

Paste in logged data from test below:

FSAETM SES - DIFFERENT LAYUP RIG COMPLIANCE TEST RESULTS (OPTIONAL)


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here


Logged data must be appended in the section below

Figure 4: Load Deflection Curve - Steel Tube(s)


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter details
l (mm)
n
Do (mm)
Di (mm)

of tube(s) tested
400
Tube Support Span
1
Number of Tubes
25.4
Tube Outer Diameter
22.1
Tube Inner Diameter

Theoretical EI (N.mm2) 1.74E+09 ###


Tested EI (N.mm2) 1.74E+09 ###
Rig Compliance (N/mm)
0

Paste in logged data from test below:

FSAETM SES - T3.32.3 PERIMETER SHEAR TEST RESULTS


University Name

Car No.(s) & Event(s)

Link to guidance notes

Paste images of test setup here


All test specimens must be presented at Tech. Inspection
(This is for T3.32.3 Front Bulkhead Support)

Figure 1: Test setup

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for force at first and second peak (see guidance notes)
ymax (N)
0
(Determines Shear Strength for T3.34 where appropriate)
FAIL
Peak 2 (N)
0
Enter details of skin thickness
t (mm)
shear (Mpa)

0.00
0.0

Shear strength of skin, used for attachment calcs where appropriate

FSAETM SES - T3.33.4 PERIMETER SHEAR TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection
(This is for T3.33.4 Side Impact Structure)

Figure 1: Test setup

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for force at first and second peak (see guidance notes)
ymax (N)
0
(Determines Shear Strength for T3.33)
FAIL
Peak 2 (N)
0
Enter details of skin thickness
t (mm)
shear (Mpa)

0.00
0.0

Shear strength of skin, used for attachment calcs where appropriate

FSAETM SES - OTHER MATERIAL "X" SHEAR TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for force at first and second peak (see monocoque guidance tab)
ymax (N)
0
Enter details of skin thickness
t (mm)
shear (Mpa)

0.00
0.0

Shear strength of skin, used for attachment calcs where appropriate

Main Hoop Attachments


No. of attachment points per side

Attachment Status

Attachment 1
FAIL

Attachment 2
FAIL

Attachment 3
N/A

Attachment 4
N/A

Fastener dia., mm
No. of fasteners

0
0

FAIL
FAIL

0 FAIL
0 FAIL

0 FAIL
0 FAIL

0
0

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Insert Perimeter, mm
Skin thickness, mm
Backing plate thickness, mm
Backing plate perimeter, mm
Edge distance, mm
Skin shear strength, MPa
Perimeter shear strength, kN
Perimeter shear strength, kN
Tearout strength, kN

0
0
0
0
0
0
0
0
0
0
0
0
0

FAIL
FAIL

0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0

FAIL

FAIL
FAIL
FAIL

FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Insert images of each attachment point proving the values entered above:
Link to guidance notes

FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Attachment 4
N/A
FAIL
FAIL
FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Front Hoop Attachments


No. of attachment points per side
Front hoop material
Side Impact or Frt B'Head S'port

Attachment Status

2
Steel
SIS
Attachment 1
FAIL

Attachment 2
FAIL

Attachment 3
N/A

Attachment 4
N/A

Fastener dia., mm
No. of fasteners

0
0

FAIL
FAIL

0 FAIL
0 FAIL

0 FAIL
0 FAIL

0
0

Bracket to hoop weld length, mm


Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Insert Perimeter, mm
Skin thickness, mm
Backing plate thickness, mm
Backing plate perimeter, mm
Edge distance, mm
Skin shear strength, MPa
Perimeter shear strength, kN
Perimeter shear strength, kN
Tearout strength, kN

0
0
0
0
0
0
0
0
0
0
0
0
0

FAIL
FAIL

0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0

FAIL

FAIL
FAIL
FAIL

FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Insert images of fully laminated hoop or attachments proving the values entered above:
Link to guidance notes

Attachment 4
N/A
FAIL
FAIL
FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Monocoque Hoop Bracing Attachments


Front Hoop Brace to Monocoque?
Front Hoop Brace Material?
Main Hoop Brace to Monocoque?
Side Impact or Frt B'Head S'port
Attachment Status
Fastener dia., mm
No. of fasteners
Bracket to brace weld length, mm
Bracket thickness, mm
Bracket perimeter, mm
Skin thickness, mm
Insert Perimeter, mm
Skin thickness, mm
Backing plate thickness, mm
Backing plate perimeter, mm
Edge distance, mm
Skin shear strength, MPa
Perimeter shear strength, kN
Perimeter shear strength, kN
Tearout strength, kN

NO
Steel
NO
SIS
Front Hoop
N/A
0.0
0

FAIL
FAIL

0
0
0
0
0
0
0
0
0
0
0
0
0

FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Main Hoop
N/A
0.0 FAIL
0 FAIL
0
0
0
0
0
0
0
0
0
0
0
0
0

FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Insert images of each attachment point proving the values entered above:
Link to guidance notes

Monocoque Impact Attenuator Attachments


Attachment Status

N/A

Fastener dia., mm
No. of fasteners

0.0
0

AIP Thickness, mm
Washer/bolt perimeter, mm
Skin thickness, mm
Insert Perimeter, mm
Skin thickness, mm
Backing plate thickness, mm
Backing plate perimeter, mm
Edge distance, mm
Skin shear strength, MPa
Perimeter shear strength, kN
Perimeter shear strength, kN
Tearout strength, kN

1.5
0
2
0
2
0
0
0
0
0
0
0

FAIL
FAIL

FAIL

FAIL
FAIL
FAIL

Insert images of each attachment point proving the values entered above:

FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - HARNESS ATTACHMENT TEST RESULTS


University Name

Car No.(s) & Event(s)

Tests must be completed at worst case angles for your


actual design, see rules:
T3.5.5 for lap-belt attachments
T5.4.5 for shoulder harness attachments
Paste load deflection curves here

Figure 1: Load Deflection Curves


PASS

Shoulder harness attached to monocoque?


Lap-belt attached to monocoque?
Anti-submarine bolt attached to monocoque?
Combined Lap & Anti-submarine belt?

Shoulder Harness Attachment


Enter value for force at failure or maximum tested force
ymax (N)
0
N/A

(>= 13000N)

Lap Belt Attachment


Enter value for force at failure or maximum tested force
ymax (N)
0
N/A

(>= 13000N)

Anti-submarine Belt Attachment


Enter value for force at failure or maximum tested force
ymax (N)
0
N/A

(>= 6500N)

Combined Lap Belt & Anti-submarine Belt Attachment


Enter value for force at failure or maximum tested force
(>= 19500N)
ymax (N)
0
N/A

NO
NO
NO
NO

FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - ACCUMULATOR CONTAINER


University Name

Car No.(s) & Event(s)

Please use this sheet to prove your accumulator container design complies with Rule EV3.4.6/7
Floor Material
Thickness (mm)
Width (mm)
External Vertical Wall Material
Thickness (mm)
Height (mm)
Internal Vertical Wall Material
Thickness (mm)
Height (mm)
Cover Mat.
Thickness (mm)
Width (mm)
Segment 1 Mass (kg)
Segment 2 Mass (kg)
Segment 3 Mass (kg)
Segment 4 Mass (kg)
Segment 5 Mass (kg)

Steel
1.25
150
Steel
0.9
300
Steel
0.9
250
Steel
0.9
150
0-10
0-10
0-10
0-10
0-10

2
2
2
2
2

M6 fasteners required between vert. walls


M6 fasteners required between vert. walls
M6 fasteners required between vert. walls
M6 fasteners required between vert. walls
M6 fasteners required between vert. walls

Enter annotated images/drawings below showing your design complies with all requirements of EV3.4.6

Enter proof of compliance with EV3.4.7 below

FSAETM SES - EV3.4.6j LAMINATE TEST RESULTS - FLOOR


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter value for force at panel failure or maximum tested force
ymax (N)
0
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
275
Panel Height
b (mm)
10
Core Thickness
t1 (mm)
1
Inner Skin Thickness
t2 (mm)
1
Outer Skin Thickness
4
I (mm ) 16683 Second moment of area
E (GPa)
0.0
Skin modulus of elasticity
UTS(MPa)
0
UTS of skins

Paste in logged data from test below:

FSAETM SES - EV3.4.6j LAMINATE TEST RESULTS - EXT. WALLS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter value for force at panel failure or maximum tested force
ymax (N)
0
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
275
Panel Height
b (mm)
10
Core Thickness
t1 (mm)
1
Inner Skin Thickness
t2 (mm)
1
Outer Skin Thickness
4
I (mm ) 16683 Second moment of area
E (GPa)
0.0
Skin modulus of elasticity
UTS(MPa)
0
UTS of skins

Paste in logged data from test below:

FSAETM SES - EV3.4.6j LAMINATE TEST RESULTS - INT. WALLS


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter value for force at panel failure or maximum tested force
ymax (N)
0
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
275
Panel Height
b (mm)
10
Core Thickness
t1 (mm)
1
Inner Skin Thickness
t2 (mm)
1
Outer Skin Thickness
4
I (mm ) 16683 Second moment of area
E (GPa)
0.0
Skin modulus of elasticity
UTS(MPa)
0
UTS of skins

Paste in logged data from test below:

FSAETM SES - EV3.4.6j LAMINATE TEST RESULTS - COVER


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter value for force at panel failure or maximum tested force
ymax (N)
0
Enter details of test setup, panel core and skin thicknesses below
l (mm)
400
Panel Support Span
h (mm)
275
Panel Height
b (mm)
10
Core Thickness
t1 (mm)
1
Inner Skin Thickness
t2 (mm)
1
Outer Skin Thickness
4
I (mm ) 16683 Second moment of area
E (GPa)
0.0
Skin modulus of elasticity
UTS(MPa)
0
UTS of skins

Paste in logged data from test below:

FSAETM SES - DIFFERENT LAYUP RIG COMPLIANCE TEST RESULTS (OPTIONAL)


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here


Logged data must be appended in the section below

Figure 4: Load Deflection Curve - Steel Tube(s)


Enter values for minimum and maximum load/deflection in linear-elastic region
x1 (mm)
y1 (N)
0
0
Gradient (N/mm)
0
x2 (mm)
y2 (N)
0
0
Enter details
l (mm)
n
Do (mm)
Di (mm)

of tube(s) tested
400
Tube Support Span
1
Number of Tubes
25.4
Tube Outer Diameter
22.1
Tube Inner Diameter

Theoretical EI (N.mm2) 1.74E+09 ###


Tested EI (N.mm2) 1.74E+09 ###
Rig Compliance (N/mm)
0

Paste in logged data from test below:

FSAETM SES - EV3.4.6j SHEAR TEST RESULTS - FLOOR


University Name

Car No.(s) & Event(s)

Paste images of test setup here


All test specimens must be presented at Tech. Inspection

Figure 1: Test setup

Paste load deflection curve here


Logged data must be appended in the section below

Figure 2: Load Deflection Curve


Enter values for force at first and second peak (see monocoque guidance tab)
ymax (N)
0
Enter details of skin thickness
t (mm)
shear (Mpa)

0.00
0.0

Alternative Material Proof of Equivalency


Material Property
Material type
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
UTS shear, Pa
Thickness of panel, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height/width,mm
I, m^4
EI
Area, mm^2
UTS, N
Safety Factors
Tension
Bending
Shear

Baseline Floor
Your Floor
Baseline Ext. Wall Your Ext. Wall
Baseline Int. Wall Your Ext Wall
Baseline Cover
Your Cover
Steel
Composite
Steel
Composite
Steel
Composite
Steel
Composite
Steel
Your Floor
Steel
Your Ext. Walls
Steel
Your Int. Walls
Steel
Your Cover
2.00E+11
0.00E+00
2.00E+11
0.00E+00
2.00E+11
0.00E+00
2.00E+11
0.00E+00
3.05E+08
0.00E+00
3.05E+08
0.00E+00
3.05E+08
0.00E+00
3.05E+08
0.00E+00
3.65E+08
0.00E+00
3.65E+08
0.00E+00
3.65E+08
0.00E+00
3.65E+08
0.00E+00
1.80E+08
N/A
1.80E+08
N/A
1.80E+08
N/A
1.80E+08
N/A
3.00E+08
N/A
3.00E+08
N/A
3.00E+08
N/A
3.00E+08
N/A
2.19E+08
0.00E+00
2.19E+08
0.00E+00
2.19E+08
0.00E+00
2.19E+08
0.00E+00
1.25
12
0.9
12
0.9
12
0.9
12
N/A
1
N/A
1
N/A
1
N/A
1
N/A
1
N/A
1
N/A
1
N/A
1
150
150
300
300
250
250
150
150
2.441E-11
9.1E-009
1.823E-11
1.820E-08
1.519E-11
1.517E-08
9.113E-12
9.100E-09
4.88E+00
0.00E+00
3.65E+00
0.00E+00
3.04E+00
0.00E+00
1.82E+00
0.00E+00
187.5
300
270
600
225
500
135
300
6.84E+04
0.00E+00
9.86E+04
0.00E+00
8.21E+04
0.00E+00
4.93E+04
0.00E+00

0.00
0.00
0.00
FAIL

0.00
0.00
0.00
FAIL

0.00
0.00
0.00
FAIL

0.00
0.00
0.00
FAIL

Accumulator Attachments
Accumulator Mass (kg)
No. of attachment required

15
4

Insert images of each attachment point & calculations proving the required properties:
Each of the following must be proved:

The attachment of any brackets to the container is as at least as strong


If brackets are bolted to the container, that there is sufficient shear area
For monocoques, that each attachment point has >=20kN x the number

ner is as at least as strong as 20kN x the number of fasteners per bracket


ere is sufficient shear area under the head of the bolts/washers so the perimeter shear strength is >=20kN x the number of fasteners pe
has >=20kN x the number of fasteners per bracket in any direction (please see the Comp IAD attachment calcs for an example)

x the number of fasteners per bracket


calcs for an example)

Accumulator Protection
Enter construction type Tubing only

Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
type 1
Steel
Round
Steel

Your Tube
type 2
Steel
Round
Steel

Youngs Modulus, E

2.00E+11

2.00E+11

2.00E+11

Yield strength, Pa

3.05E+08

3.05E+08

3.05E+08

UTS, Pa

3.65E+08

3.65E+08

3.65E+08

Yield strength, welded, Pa

1.80E+08

1.80E+08

1.80E+08

UTS welded, Pa

3.00E+08

3.00E+08

3.00E+08

Number of tubes
Tube OD, mm
Wall, mm

3
25.4
1.6

Thickness of panel, mm
Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

3
0
25.4
25.4
1.6
1.6
Baseline design?
YES
N/A

0.0254
0.0254 No tubes
0.0016
0.0016
8.51E-09
8.51E-09
5.11E+03
5.11E+03
358.9
358.9
1.09E+05
1.09E+05
1.31E+05
1.31E+05
6.46E+04
6.46E+04
1.08E+05
1.08E+05
2.93E+03
2.93E+03
1.20E-02
1.20E-02
1.76E+01
1.76E+01
1.68E+03
1.70E+03
9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below

ubing only
Your Tube
type 3
Steel
Round
Steel

Your Tubes
Total

Your
Composite
Composite 1

Your Total

NA
T3.30_Laminate

b (m)
h (m)

Outer
0.3
0.003

Inner
0.3
0.003

2.00E+11

0.00E+00

A1 (m^2)

9.00E-04

I1 (m^4)

3.05E+08

0.00E+00

A2 (m^2)

9.00E-04

I2 (m^4)

3.65E+08

0.00E+00

y1 (m)

0.0015

Ic1 (m^4)

0.0245

Ic2 (m^4)

1.80E+08

N/A

y2 (m)

3.00E+08

N/A

Centroid (m)

0
25.4
1.6
YES
N/A

26
20
3
3
300

No tubes

9.00E+99
t be appended below

8.51E-09
5.11E+03
358.9
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.20E-02
1.76E+01

Tubing Only

8.51E-09
5.11E+03
358.9
1.09E+05
1.31E+05
6.46E+04
1.08E+05
2.93E+03
1.20E-02
1.76E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

0.0130 Ic12 (m^4)

6.75E-10
6.75E-10
1.20E-07
1.20E-07
2.39E-07

Tractive System Protection


Enter construction type

Material Property
Material type
Tubing Type
Material name /grade

Baseline
Steel
Round
Steel

Your Tube
type 1
Steel
Round
Steel

Tubing only
Your Tube
type 2
Steel
Round
Steel

Youngs Modulus, E

2.00E+11

2.00E+11

2.00E+11

Yield strength, Pa

3.05E+08

3.05E+08

3.05E+08

UTS, Pa

3.65E+08

3.65E+08

3.65E+08

Yield strength, welded, Pa

1.80E+08

1.80E+08

1.80E+08

UTS welded, Pa

3.00E+08

3.00E+08

3.00E+08

Number of tubes
Tube OD, mm
Wall, mm

3
25.4
1.2

Thickness of panel, mm
Thickness of core, mm
Thickness of inner skin, mm
Thickness of outer skin, mm
Panel height,mm
OD, m
Wall, m
I, m^4
EI
Area, mm^2
Yield tensile strength, N
UTS, N
Yield tensile strength, N as welded
UTS, N as welded
Max load at mid span to give UTS for 1m long tube, N
Max deflection at baseline load for 1m long tube, m
Energy absorbed up to UTS, J

3
0
25.4
25.4
1.2
1.2
Baseline design?
YES
N/A

0.0254
0.0254 No tubes
0.0012
0.0012
6.70E-09
6.70E-09
4.02E+03
4.02E+03
273.7
273.7
8.35E+04
8.35E+04
9.99E+04
9.99E+04
4.93E+04
4.93E+04
8.21E+04
8.21E+04
2.31E+03
2.31E+03
1.20E-02
1.20E-02
1.38E+01
1.38E+01
1.33E+03
1.34E+03
9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below

ubing only
Your Tube
type 3
Steel
Round
Steel

Your Tubes
Total

Your
Composite
Composite 1

Your Total

NA
T3.30_Laminate

2.00E+11

0.00E+00

3.05E+08

0.00E+00

3.65E+08

0.00E+00

Outer
0.3
0.003

Inner
0.3
0.003

A1 (m^2) 9.00E-04
A2 (m^2) 9.00E-04

I1 (m^4)

b (m)
h (m)

y1 (m)

0.0015

Ic1 (m^4)

0.0245

Ic2 (m^4)

1.80E+08

N/A

y2 (m)

3.00E+08

N/A

Centroid (m)

0
25.4
1.2
YES
N/A

26
20
3
3
300

No tubes

9.00E+99
t be appended below

6.70E-09
4.02E+03
273.7
8.35E+04
9.99E+04
4.93E+04
8.21E+04
2.31E+03
1.20E-02
1.38E+01

Tubing Only

6.70E-09
4.02E+03
273.7
8.35E+04
9.99E+04
4.93E+04
8.21E+04
2.31E+03
1.20E-02
1.38E+01

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

I2 (m^4)

0.0130 Ic12 (m^4)

6.75E-10
6.75E-10
1.20E-07
1.20E-07
2.39E-07

Welded Tube Insert Equivalency - required for all mandated tubes per T3.4 with drilled holes > 4mm dia.
If you have more than one type of insert please copy this tab
Material Property
Material type
Tube Shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Tube OD, mm
Wall, mm

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
N/A
N/A

Your Tube
+ Insert
Steel
N/A
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
1.2

Your Tube
+ Insert
Your Tube
OD, m
0.0254
Wall, m
0.0012
I, m^4
6.6959E-009
0.00E+00
EI
1.34E+03
0.00E+00
0.0
Tube area, mm^2
91.2
0.0 NA
Insert area, mm^2
NA
0.0 NA
Yield tensile strength, N
2.78E+04
0.00E+00
0.0
UTS, N
3.33E+04
0.00E+00
0.0
Max load at mid span to give UTS for 1m long tube, N
7.70E+02
0.00E+00
0.0
Max deflection at baseline load for 1m long tube, m
1.20E-02
0.00E+00 999.0
Energy absorbed up to UTS, J
4.61E+00
0.00E+00
0.0
Note - the calculations above take account of the "as welded condition" strength reduction
Insert calculations or CAD screenshot proving tube + insert area and second moment
of area below.

Welded Steering Rack Collar in Bulkhead Support Tube


Material Property
Material type
Tube Shape
Material name /grade
Youngs Modulus, E
Yield strength, Pa
UTS, Pa
Yield strength, welded, Pa
UTS welded, Pa
Bulkhead Support Tube OD, mm
Bulkhead Support Tube Wall, mm
Steering Rack Collar OD, mm
Steering Rack Collar Wall, mm

Your Tube
Steel
Round
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

Your Collar
Steel
N/A
Steel
2.00E+11
3.05E+08
3.65E+08
1.80E+08
3.00E+08

25.4
1.2
35
5

Your Tube
Your Collar
OR, m
0.0127
0.0175
IR, m
0.0115
0.0125
Area, m^2
9.123E-05 2.356E-04
Distance to Centroid, m
N/A
9.638E-03
I, m^4
6.695E-09 5.358E-09
EI
1.34E+03
N/A
Buckling Load, N (Peak IA load /6)
2.00E+04
N/A
Maximum Bending Stress, Pa
3.00E+08 2.57E+08 116.8
Note - the calculations above take account of the "as welded condition" strength reduction
Insert calculations or CAD screenshot proving all data entered above.

Monocoque Lap Joints


Joint Status

FAIL

Test sample lap area, mm^2


Lap joint shear strength, MPa
Overlap length "w", mm
Load/unit length, N/mm

0.0
0
0
0.0

Skin UTS, MPa (from 3pt bend)


Skin thickness, mm
Load/unit length

0
0.0
0

Safety Factor
Insert images of test sample and data from pull tests used to derive shear strength below:

FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - CONTINUATION TAB


University Name

Car No.(s) & Event(s)

Please use this sheet to include additional information required for your proof of equivalency that isn't covered by the
standard forms e.g. material receipts. This tab may be copied if one page isn't sufficient.

FSAETM SES - T3.6 ALTERNATIVE JOINT TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test samples here


All test specimens must be presented at Tech. Inspection

Figure 1: Test Samples

Paste load deflection curves for all 4 tests here

Figure 2: Load Deflection Curve


Enter values for maximum load sustained for all four samples below
Baseline 1 (N)
Baseline 2 (N)

Alternative 1 (N)
Alternative 2 (N)
PASS

FSAETM SES - T3.6 ALTERNATIVE JOINT TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test samples here


All test specimens must be presented at Tech. Inspection

Figure 1: Test Samples

Paste load deflection curves for all 4 tests here

Figure 2: Load Deflection Curve


Enter values for maximum load sustained for all four samples below
Baseline 1 (N)
Baseline 2 (N)

Alternative 1 (N)
Alternative 2 (N)
PASS

FSAETM SES - T3.6 ALTERNATIVE JOINT TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test samples here


All test specimens must be presented at Tech. Inspection

Figure 1: Test Samples

Paste load deflection curves for all 4 tests here

Figure 2: Load Deflection Curve


Enter values for maximum load sustained for all four samples below
Baseline 1 (N)
Baseline 2 (N)

Alternative 1 (N)
Alternative 2 (N)
PASS

FSAETM SES - T3.6 ALTERNATIVE JOINT TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test samples here


All test specimens must be presented at Tech. Inspection

Figure 1: Test Samples

Paste load deflection curves for all 4 tests here

Figure 2: Load Deflection Curve


Enter values for maximum load sustained for all four samples below
Baseline 1 (N)
Baseline 2 (N)

Alternative 1 (N)
Alternative 2 (N)
PASS

FSAETM SES - T3.6 ALTERNATIVE JOINT TEST RESULTS


University Name

Car No.(s) & Event(s)

Paste images of test samples here


All test specimens must be presented at Tech. Inspection

Figure 1: Test Samples

Paste load deflection curves for all 4 tests here

Figure 2: Load Deflection Curve


Enter values for maximum load sustained for all four samples below
Baseline 1 (N)
Baseline 2 (N)

Alternative 1 (N)
Alternative 2 (N)
PASS

FSAETM MONOCOQUE EQUIVALENCY GUIDANCE NOTES - MAIN HOOP BRACING SUPPORT


There are three scenarios for main hoop bracing
support equivalency.
1. Chassis with a square/rectangular structure rearward
of the main hoop; the design is >=100% equivalency
using the flat-panel calc by entering the panel height
as per the image shown to the right of this text.
In this case no additional proof is required, but images
of the chassis proving the panel height entered
must be supplied.

2. Chassis with a structure as per 1., but where >=100% equivalence is not shown on the
flat panel calc alone.
In this case additional proof of equivalence is required, by showing the actual chassis
design is >=100% equivalent, it is acceptable to include half of the chassis in this proof.
Using a CAD measure of the cross-section, or other appropriate method, provide proof
of the second moment of area and area of the monocoque skins.
Multiply this measured "I" by the "E" derived from the required physical test to prove the
buckling modulus is equivalent.
The measured "I" must be transposed from the cross-section centroid to a reference
co-ordinate system on the chassis centre-line, and the same completed for the baseline
tubes.

The measured "A" must be multiplied by the physical test derived skin UTS to prove
the strength of the section is >=100%

3. Teams with non square/rectangular structures must complete an analysis similar to


that required in scenario 2, but at a cross-section through the structure where the
equivalent tube offset ("d" in the image below) is ~ 75mm.

FSAETM MONOCOQUE EQUIVALENCY GUIDANCE NOTES - FRONT HOOP BRACING


There are two scenarios for front hoop bracing support equivalency.
1. Chassis where, when calculated as a flat panel, half of the width of the upper horizontal
panel between the top of the front bulkhead and the top of the front hoop shows >=100%
equivalency to 1 front hoop bracing tube.
In this case no additional proof is required, but images of the chassis proving the panel
width entered must be supplied.
2. Chassis where the flat panel calculation shows <100% equivalence to 1 front hoop
bracing tube.
In this case additional proof of equivalence is required, by showing the actual chassis
design is >=100% equivalent.
Using a CAD measure of the cross-section, or other appropriate method, provide proof
of the second moment of area and area of the monocoque skins.
The height of the moncoque section used for comparison must not exceed 50mm

The measured "A" must be multiplied by the physical test derived skin UTS to prove
the strength of the section is >=100%

FSAETM MONOCOQUE EQUIVALENCY GUIDANCE NOTES - FRONT BULKHEAD SUPPORT


There are two scenarios for front bulkhead bracing support equivalency.
1. Chassis where, when calculated as a flat panel, the vertical panel between the
front bulkhead and front hoop shows >=100% to 3 front bulkhead support tubes.
In this case no additional proof is required, but images of the chassis proving the panel
height entered must be supplied.

2. Chassis where the flat panel calculation shows >33% but <100% equivalence to 3
front bulkhead support tubes.
(If the flat panel calculation shows <33% equivalence the panel core and/or skin
thickness must be increased and the physical tests repeated until >33% is achieved)
In this case additional proof of equivalence is required, by showing the actual chassis
design is >=100% equivalent.
Using a CAD measure of the cross-section, or other appropriate method, provide proof
of the second moment of area and area of the monocoque skins.
Multiply this measured "I" by the "E" derived from the required physical test to prove the
buckling modulus is equivalent.
The measured "I" must be transposed from the cross-section centroid to a reference
co-ordinate system on the chassis centre-line, and the same completed for the baseline
tubes.
The measured "A" must be multiplied by the physical test derived skin UTS to prove
the strength of the section is >=100%

FSAETM IA AI PLATE GUIDANCE NOTES


There are three scenarios for anti-intrusion plate equivalency
1. Baseline steel or aluminium AIP used
In this case just select the appropriate material.
2. Composite AIP used, proof of equivalency using material properties derived from
three point bending and shear tests.
In this case:
- Select "Composite AIP" as your material
- Enter the relevant test data in the AIP physical test tabs
- Enter the dimensions of your actual AIP in the relevant cells
Safety factors for bending and perimeter shear must both be >=1
Images proving the dimensions of your AIP must be included.
3. Composite AIP used, proof of equiavlency from IAD test
In this case:
- Select "Comp (IAD Test)" as your material
- Enter the relevant test data from your IAD Test
- Include photographic evidence of the test setup and show that the AIP did not fail

FSAETM MONOCOQUE SIDE IMPACT STRUCTURE GUIDANCE NOTES


There is only one scenario for monocoque side-impact structure equivalency.
Unlike other areas of the monocoque, no allowance for geometric form is allowed.
For 2015 the rules have changed to prove equivalence on absorbed energy rather
than strength. This evaluation is based on the mandatory physical test data.
The requirement to prove buckling modulus remains, but with a more stringent requirement
where:
- The vertical side-impact zone, when calculated as a flat-panel must equivalent EI to
two baseline side-impact tubes.
Note: In practical terms it is impossible for a car with rules compliant ride height to
have a panel height greater than 325mm, panel heights greater than this will
return a null value for EI
- The horizontal floor (up-to the centre of the chassis), when calculated as flat-panel
must have equivalent EI to one baseline side-impact tube.
In both cases this is calculated about the weakest axis.

- One continuous 1"x0.095" attached to the main h

Straight harness bar designs don't require calculat

- One continuous 1"x0.095" attached to the main h

Analysis of a continue shoulder harness bar is reduced to a 2 dimensional problem.

- Designs that do not have one continuous 1"x0.09

Designs that do not use a continuous "1x095" tube attached to the main hoop mus
bar structure in 3 dimensions. The students must document point coordinates, mat
stresses.

the main hoop that is straight

uire calculations

the main hoop offset with a triangulation brace

mensional problem. Point coordinates are projected to the XZ plane.

ous 1"x0.095" tube attaching to the main hoop

the main hoop must analyze strength of the harness


int coordinates, material propties, load reactions, and

FSAETM PERIMETER SHEAR TEST GUIDANCE NOTES


When entering peak loads please ensure they are in accordance with the image below:
Note: If the first peak is higher than the second then it can be used for the punch through
strength requirement.

FSAETM MONOCOQUE ATTACHMENTS GUIDANCE NOTES


All monocoque attachment tabs follow the same order, stepping through each key element
from Row 13 to Row 20.
The images below show an example hoop attachment, in this case the following data
would be entered:
Row
Row
Row
Row
Row

13:
14:
15:
16:
17:

Row
Row
Row
Row

18:
19:
20:
21:

Total weld length of all welds joining the hoop tube to the bracket
Thickness of the bracket joined to the hoop
Outside perimeter of the bracket joined to the hoop
Thickness of the laminate skin in contact with the bracket joined to the hoop
Combined outside perimeter of all inserts in the core material
Thickness of the laminate skin in contact with the backing plate
Thickness of the backing plate
Outside perimeter of the backing plate
Distance from bolt centreline to nearest "free edge"

Entering the combined perimeter of all inserts between the outer and inner skins is
optional, provided the strength in both loading directions is >=30kN without their inclusion.

Note: Brackets which have no "form" or gusseting are not acceptable as they will fail in
bending at <30KN
Below are some examples of brackets which are not acceptable:

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