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Abstract
Successful cementing jobs are critical to economically
completing HTHP wells. BP and Schlumberger Dowell have
consistently been successful cementing wells at total depths
between 22,000 and 23,000 and maximum temperatures of
400 F. The proof of successful cement work is demonstrated
with record production rates for the state of Louisiana and
achieving isolation in sands with over 10,000 psi depletion.
The optimization methods and approach will be discussed
along with problems experienced and subsequent solutions.
Over 15 such wells have been drilled in Louisiana during the
last 5 years. This paper will also address the philosophy and
procedure of cementing production tieback casing to the
surface by reverse circulating.
Introduction
The Tuscaloosa Trend1,2 is a 30 mile wide band of sands
running east west just north of Baton Rouge, Louisiana. Some
of the most difficult drilling conditions in the Trend are in the
Judge Digby Field3. The wells are drilled to a total depth of
23,000, have a bottom hole temperature up to 400 F and
maximum bottom hole pressures between 17,000 and 20,000
psi. Figure Numbers 1, 2 and 3 are a wellbore sketch and the
temperature and pore pressure plots for a typical field well.
In 2000, production from a new well set a Louisiana state
production record of 92 MMCFD. The field also has the
deepest completion in the state history at 22,200. The record
production rates have contributed to depletion of the
volumetric reservoirs located in the upper intervals of the
producing Tuscaloosa sands, which has resulted in up to
4.
5.
6.
IADC/SPE 74483
LAB Procedures
1. Obtain samples from bulk plant of current or set aside
cement and additives needed.
2. Run API water analysis on location water sample to
verify water is acceptable for cementing.
3. Document lot numbers of additives.
4. Run calculations for weigh out and double check for
accuracy.
5. In the event of a thickening time with a BHCT above
200 F, it is recommended to duplicate the pilot test.
6. A UCA test for compressive strength should be run at
both cement top and bottom be run at the BHST (Bottom
Hole Static Temperatures) at the top of all liners.
7. All fluid loss tests must be run at BHCT.
8. Dynamic Settling tests must be run on all liners and
production string systems.
9. Run density differential tests on all spacers above 250 F.
a. Run density differential tests on cement system for
all production casing systems. Maximum differential
from top to bottom is 1.5 ppg.
b. Document pump times, free water, fluid loss,
compressive strength and other test results.
10. Perform spacer wettability tests and compatibility with
spacer/mud and cement/spacer.
11. To be compatible the worse case mixture must meet the
criteria for efficient mud removal.
12. In cases of borderline compatibility, run pump time tests
on worst case scenario.
On the drilling and production liners (usually 9-5/8 at
20,500 and 7 at 22,500) spiral blade rigid centralizers are
run. On the 9-5/8 they are run alternately with bow-spring
centralizers one per joint through the perspective section and
then every third joint. On the 7 production liner, rigids and
bow springs are alternately run on every joint. Good
centralization is key to avoid sticking the liner opposite
depleted sands and to achieve successful mud removal.
The best designed cement slurry will be destined for
failure if a spacer is not properly designed or pumped in such
IADC/SPE 74483
IADC/SPE 74483
Production Liners
The production liners are usually 7 in an 8- hole or 4-
in a 5-7/8 hole. The liner hangers are mechanically set and
released. They are cemented conventionally with a plan for
300 or 400 of cement on the liner top.
No packer is run in the Production Liner string. Lost
circulation and well control problems are rare during this
cement job. It is necessary to circulate sufficient cement on
top of the liner to ensure a better job in the open hole. This
relatively larger volume could channel to a packer creating a
sticking risk.
Most HTHP environments are in gas production horizons.
Gas migration is a major concern because if gas is allowed to
invade the cement slurry during the transition period, the
slurry is either Honeycombed or a micro annulus channel
occurs as the gas tries to migrate upward7. Therefore, a gas
tight cement slurry is designed to address gas migration. If
this slurry is exposed to gas, it forms an impermeable film
preventing the gas from invading the cement or migrating at
the cement to formation interface8. These slurries have
excellent fluid loss properties, free water control and lower
rheologies than conventional low water loss slurries. Also the
cement should demonstrate a very short transition time from
fluid state to set cement9.
To reach density requirement for a successful primary
cement job, the cement slurry ideally would be 10% heavier
than the mud weight used to drill the hole. Most hole
conditions will not allow for this density difference. Best
practice has been to design a cement with a density of at least
1 ppg greater than mud density. This allows for a spacer
design to fit between the mud and cement densities and still
have an acceptable range for viscosity difference to achieve
good mud removal.
As deeper wells are drilled into higher pressured
formations, the high mud weights create a different problem in
cement design difference. To achieve this density, weighting
agents such as Hematite have been used, creating a extremely
viscous and difficult to mix system. This problem has been
overcome by using cement slurries with particle size
distribution to reach desired properties at necessary density for
the well10. These slurries can exhibit the same Gas Tight
properties needed for HTHP cement design. Other advantages
this technology can offer are reduced cost derived from lower
concentrations of fluid loss and migration additives to realize
the same desired properties. Particle Size Distribution
Cements also develop greater compressive strength than
conventional cements. Wells cemented with these cements
result in cleaner perforation tunnels due to a reduction in
cement debris.
The procedure is to circulate with the liner on bottom, set
and release from the liner, cement, pull 10 to 15 stands of drill
pipe, circulate bottoms up and then wait on cement.
IADC/SPE 74483
After the space out 7-5/8 casing rams are closed in the
BOP. The cementing line is tied into the outlets on the B
section of the wellhead. The annular volume is then
circulated. Next the cement is pumped. There are no positive
signs as to the depth of the cement slurry. The volume is
Problem Example
Primary cementing has been very successful. However, the
combinations of depth, high temperatures, minimal casing
clearances and the need to pump as much cement as possible
on production liners leaves little room for mechanical
IADC/SPE 74483
References:
1
Figure 1
TVD -RT
20 Hole
9.0 - 9.2 ppg WBM
16" Casing @ 5,150
Vicksburg @ 8325
14-3/4 Hole
9.0 - 10.5 ppg
WBM & OBM
Sparta @ 9400
Wilcox @ 10500
7-5/8" Tieback Casing
Midway Shale @ 14400
10-5/8 Hole
16 17 ppg 0BM
Eutaw Shale @ 17700
Pilot Lime Top @18860
Tuscaloosa A Sands
Tuscaloosa B Sand
8-1/2 Hole
15.5 - 17 ppg 0BM
Figure 2
5000
7000
9000
Depth
11000
13000
15000
17000
19000
21000
23000
100
150
200
250
Degree, F
300
350
400
Figure 3
5000
7000
9000
Depth
11000
13000
15000
17000
19000
21000
23000
8
10
11
12
13
14
15
16
17