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Commissioning

The purpose of commissioning is to satisfy, to pre-determined standards, that all


the equipment erection is correct and that all the equipment connections / cables
have been installed in accordance with the approved erection drawings and
diagrams. Furthermore to demonstrate to the satisfaction of the client that the
foregoing work has been done and that the equipment functions as designed.

The 'Commissioning Procedures' as detailed in this document will be carried out


by 'Commissioning Teams' under the direction of the Principal Commissioning
Engineer (PCE). The PCE will take overall responsibility for the documentation,
drawings, liaison with the client, commissioning lists/methods, supervision and
direction of the commissioning teams and clients approval /
acceptance. www.sayedsaad.com

The format of the commissioning teams will vary of course from contract to
contract as the work content and demands change. Normally the PCE will be
supported by one or more Senior Commissioning Engineers (SCE) who are
authorized to deputies for the PCE in his absence. The appropriate Factory Test
Engineers (FTE) and any Subcontractor Commissioning Engineers (CE) will also
form an essential part of the team.
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The 'Commissioning Procedures' document covers the normal operational
and electrical pre-commissioning and commissioning test / checks. It is not
intended to cover the post-erection 'mechanical' checks that the (FTE's) carry out
as part of their installation responsibility.
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To avoid any confusion in this respect this document covers all of the tests and
checks that are genuinely considered part of the commissioning procedures to
be carried out by the commissioning team and therefore under the direction of
the PCE.

To ensure that the commissioning procedures are carried out as effectively and
efficiently as possible it is vital that co-operation and flexibility is paramount
between the various personnel involved, viz erection engineers (factory and subcontractor), factory test engineers, commissioning engineers and
clients' representatives.

Commissioning High voltage equipment


1. Inspection of different compartments for every Switchgear bay
including Bus-Bar compartment, Circuit Breaker
compartment, Isolators & earthing Switches compartment
and cable box compartment. www.sayedsaad.com
2. Circuit Breakers of the same rating shall be fully
Interchangeable. www.sayedsaad.com
3. Inspection of the Circuit Breaker parts and its function,
also SF6 gas pressure and other related works.
4. Inspection of Circuit Breakers operating mechanism and its
function particularly the ones operated by hydraulic or
pneumatic system.
5. Inspection of isolators & earthing Switches parts and its
functions. www.sayedsaad.com
6. Inspection of the operation & control circuits for the Circuit
Breakers isolators and earthing Switches.
7. Inspection of the control and relay boards.

All Power Transformer kinds.


1.
2.
3.
4.
5.
6.

Check the Transformer oil level.


Check all valves of the Transformer are in the service position.
Check the cooling fans operation.
Check the automatic tap changer operation.
Check for the Transformer protection functions,
Check that the service settings are adopted for oil temperature &
winding temperature instruments.
7. General inspection of all Transformers parts to ensure its healthy
condition.

Auxiliaries and other equipment.

1. Inspection of the batteries and its chargers function.


2. Inspection of the air compressors and its function, also to confirm
its service settings.
3. Inspection of the LT board and ensure the function of Circuit
Breakers and isolators.
4. Inspection of the local Transformers and ensure the related parts
healthiness, also service tap position adjustment for manual tap
changer. www.sayedsaad.com
5. Inspection of the fire fighting equipment and confirm 'its function,
settings and related alarms & signals.
6. 6Inspection of the power cables tails (for feeders and Transformers)
and its related oil gauges and to confirm its function, settings,
alarms, tank pits, fire resistant coating and all other related works.
7. Inspection of control center communication and telemetry equipment.
8. Inspection of substation main earthing system and connection of all
equipment to the earth.
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Protection equipment.
Check that each bay is provided with main and back up protection relays.
1. Check that the equipment healthiness & nothing abnormal to block its
function and the relay service settings are adopted.

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