2/27/2008

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates until FEBRUARY '08
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.
R: Replace or change or lubricate.
F: Fill

GASOLINE ENGINE

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

ODOMETER READING

1,000 km

10

15

20

25

30

35

40

45

50

55

60

65

70

75

Months

80

MAINTENANCE ITEMS
Replace every 150,000 km
I
(API: SJ, SL)

Normal

(ILSAC)
Engine oil

Severe

(API: SL, SM)

Severe

Severe

Cooling and heater system *2

R
R

R
R

Normal

Engine oil filter

Engine coolant

Normal

(ILSAC)

FZJ105

UZJ100

05/05

05/05
06/07

Sensory Inspection *1

Drive belts
Engine oil

2UZ-FE
(4.7 V8)

( ): for reference

Timing Belt
Valve Clearance

LC100
1FZ-FE
(4.5 L6)

R
R

R
R

R
R

R
R

Every 24 months

R Every 6 months

R Every 6 months

R Every 12 months

R
R

Every 96 months

R Every 12 months

R Every 12 months
R

R Every 6 months

First inspect at 40,000km/24months and 80,000km/48months; after, every 20,000km/12months

I

S-LLC (pink) *4

Every 24 months

Every 24 months

First replace at 160,000 km; after, every 80.000 km

Inverter coolant

S-LLC (pink) *4

First replace at 160,000 km; after, every 80.000 km

Exhaust pipes and mountings
Spark plugs

Platinum or Iridium Tipped type

I
Replace every 100,000 km

I
R

R Every 48 months
I

Every 12 months

R Every 48 months

F
F
F
F
F
F
F
F -When the "Injector Maintenance Required" message is displayed on the multi-information display

Dusty road
Paper type

Dusty road

Aygo only
Aygo only

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

Inspect every 2,500km/3months and replace every 40,000km/48months.

Normal

TNF (Thin Non-woven Normal

Fabrics) type
Dusty road
Fuel tank cap, fuel lines, connections and fuel vapor control valve

Charcoal canister filter

Aygo only

Normal

Charcoal canister

Every 12 months

R Every 96 months

Fuel injection system *5

Air cleaner filter (including

checking pre-air cleaner if
equipped)

Others
Battery
Fuel filter (including the filter in the fuel tank)

I
I

R
I

I
I

Inspect every 10,000km/12months and replace every 100,000km/120months.

Inspect every 5,000km/6months and replace every 100,000km/120months.
First inspect at 40,000km/24months and 80,000km/48months; after, every 20,000km/12months
I
I Every 24 months
I: Every 24 months
I
R
I
R
R: Every 48 months
I: Every 24 months
I
R
I
R
R: Every 48 months

*1: Check for tappet noise and engine vibration and adjust if necessary.
*2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: Toyota genuine fuel injector cleaner (P/N 08813-00820) or equivalent

2/27/2008

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates until FEBRUARY '08
new information
corrections

MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.
R: Replace or change or lubricate.

DIESEL ENGINE

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

A: Adjust

ODOMETER READING

1,000 km

10

15

20

25

30

35

40

45

50

55

60

65

70

75

Months

80

MAINTENANCE ITEMS
Timing Belt

Replace every 150,000 km

Valve Clearance

Actual inspection *1

Drive belt

V-ribbed
Others

API: CF-4, CF, G- Severe

DLD-1 or ACEA B1 OMMS
(API: CE or CD)
Normal
Severe

OMMS

R
R

R
R

R
R

A
I

R
R

R
R

R
R

R
R

05/05
06/07

(Every 48 months)

Every 12 months

R Every 12 months
R

R Every 6 months

R Every 6 months
Every 3 months

R
R

R
R

R
R

R
R

R
R

R
R

R Every 12 months
R

R Every 6 months

Replace when the reminder light illuminates or after max. 30,000km/24months

First inspect at 40,000km/24months and 80,000km/48months; after, every 20,000km/12months
I

S-LLC (pink) *4

Every 24 months

Every 12 months

Every 12 months

First replace at 160,000 km; after, every 80.000 km

Exhaust pipes and mountings

Battery

Fuel injection pipes

Fuel filter*3

Main filter
Pre filter

Air cleaner filter (including

checking pre-air cleaner if
equipped)

Replace every 150,000 km

Single filter
Double filter

Fuel pump
Water sediment accumulator

For Dual fuel tank (OPT)

TNF type

Idle speed

R Every 24 months

R Every 24 months

R Every 12 months

Every 12 months

I: Every 6 months
Every 36 months

Replace every 300,000 km

I

Paper type

R
R

Normal

I
I

Dusty road

Inspect every 2,500km/3months and replace every 30,000km/36months.

Normal

Inspect every 10,000km/12months and replace every 100,000km/120months.

Dusty road

Inspect every 5,000km/6months and replace every 100,000km/120months.

A

HZJ105

05/05
06/07

A Every 24 months

Replace every 2.500 km

1HZ
(4.2D L6)

( ): for reference

Replace when the reminder light illuminates or after max. 30,000km/24months

Severe

Cooling and heater system *2

Engine coolant

Normal

Engine oil filter

A
A
First Inspect at 100,000 km, then Inspect every 20,000 km
I
I
Normal

Engine oil

LC100
1HD-FTE
(4.2 TDI
L6)
HDJ100

Every 48 months

Fuel tank cap, fuel lines, connections

Every 24 months

R:

A Every 24 months

Diesel smoke

*1: Inspect valve clearance using thickness gauge and adjust if necessary.
*2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary
*3: Interval should be half if impure fuel is used
*4: Only use "Toyota Super Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long life hybrid organic acid technology (= combination of low phosphates and organic acids)

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates until FEBRUARY '08
MAINTENANCE OPERMAINTENANCE OPERATIONS

CHASSIS AND BODY 1/2

I: Inspect and correct oI: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

R: Replace or change R: Replace or change or lubricate.

L: Lubricate
LC 100

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

10

15

20

25

30

35

40

45

50

55

60

65

70

75

Months

80

FZJ105
HZJ100

UZJ100
HDJ100

1,000 km

MAINTENANCE ITEMS
Clutch pedal

05/05
06/07

No maintenance

Clutch pedal return spring and damper

Aygo only

Brake pedal and parking brake

Normal

Brake linings and drums

(Include brake linings of parking brake)
Brake pads and discs

Every 6 months

Every 12 months
Every 6 months

Severe

Normal

Every 6 months

Every 3 months

Severe

I: Every 6 months
R: Every 24 months

I: Every 6 months
R: Every 24 months

SAE J1704 or FMVSS No. 116 DOT4

I: Every 6 months
R: Every 24 months

SAE J1703 or FMVSS No. 116 DOT3

Every 6 months

Every 6 months

SAE J1703 or FMVSS No. 116 DOT3

Brake fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

Clutch fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4
SAE J1704 or FMVSS No. 116 DOT4
Brake pipes and hoses

I
Normal

Severe
Vacuum pump for brake booster (Diesel
engines only)

Replace every 195.000 km (121.000 miles) or 120 months

Inspect every 200.000 km
I

Normal
Severe

I
I

I
I

I
I
I

I
I

Front wheel alignment (side slip)

I
I

I
I

I
I

SRS airbag *1
Steering knuckle, drag link, kingpin, center arm and steering
linkage grease
NLGI No. 2

Tightening bolts for propeller shaft

NLGI No. 2

Normal
Severe

L
L

L
L

Every 6 months

Every 6 months

Every 12 months

Every 6 months

Every 3 months

Every 48 months

L
L

L
L

Every 3 months

Every 6 months

Every 6 months

7
7

7
7

Every 12 months

Every 6 months

Normal

Every 6 months

Every 3 months

Every 24 months

T
T

I
I

Every 12 months

Every 24 months

Severe

Every 12 months

Normal

Every 6 months

Every 3 months

Every 12 months

Severe

Normal
Severe

Every 6 months

Every 6 months

Shift lever for manual transmission

I
Normal

T-IV

Normal

WS

Severe

Suspension ball joints and dust covers

R
L

Normal

Tightening bolts for drive shaft

Every 6 months
Every 12 months

Severe
Severe

Drive shaft boots

I
I

Initial inspect at first 120 months from the vehicle registration date.

Normal

Automatic transmission fluid

Others

Steering wheel, linkage and steering gear box

Propeller shaft

Luk-AT or Pierburg

A/T fluid DEXRON II or III

Power steering fluid

I
I

Every 24 months

API Gear oil GL-4 or GL-5

API Gear oil GL-4 or GL-5

Severe

Normal

Every 24 months

Severe

I: Every 24 months
R: Every 48 months

Normal

I: Every 24 months
R: Every 48 months

I: Every 12 months
R: Every 24 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

API Gear oil GL-5

Normal

Every 48 months

Severe

Every 48 months

Normal

I: Every 12 months
R: Every 48 months
Every 48 months

Severe

Every 48 months

I
Transfer oil

I: Every 24 months
R: Every 48 months

Severe
LV Gear oil API GL-4

--

A/T fluid D-II or DEXRON III

Manual transmission oil

05/05
06/07

Normal

Severe
*1: After 120 months from the vehicle registration date, inspect every 24 months.

I: Every 12 months
R: Every 48 months
R: Every 24 months
7: Lubricate 7: Lubricate within 24 hours after submerging

2/27/2008

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates until FEBRUARY '08
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.

CHASSIS AND BODY 2/2

T: Tighten to specified t T: Tighten to specified torque.

R: Replace or change or lubricate.

LC 100

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

Months

FZJ105
HZJ100

UZJ100
HDJ100

1,000 km

MAINTENANCE ITEMS

Front
Differential
oil

Differential
integrated
with
transmission

LV Gear oil API GL-4

M/T
model API Gear oil GL-4 or
GL-5
WS
A/T
model
T-IV

Normal

Severe

R Every 48 months

R Every 48 months

Severe

Normal

Severe

API Gear oil GL-5

Normal

Severe

Rear differential oil

A/T fluid WS

Normal

Severe

Wheel bearing grease (tapered roller type wheel

NLGI No. 2
bearing only)
Normal
Front and rear suspension

Severe

Normal

Severe

I
I
I
I
Active height control suspension fluid - Suspension fluid AHC or equivalenReplace every 100.000 km

I
I
I
I

Severe only

Tires and inflation pressure

Lights, horn, wipers and washers
Pollen removal type
Standard type
Particle filter
Semi-standard type
High efficiency type
Combination filter

High efficiency type

Normal
Severe

I
I

I
I

I
I

I
I

Every 12 months

Every 6 months

Every 6 months

Every 3 months

T Every 6 months

Every 6 months

Severe

Severe

R
R

R
R

R
R

Normal

R
R

Normal &
Severe

R
R

R
R

R
R

Replace when the service indicator light illuminates

Air conditioner refrigerant amount
*3: Customers should inspect by themselves

Every 12 months

Every 6 months

I
C

I: initial 48 months; then

every 12 months

I
C

OPT
OPT

Normal

Normal & Severe

Every 24 months
I: Every 24 months
R: Every 48 months
Every 24 months
I: Every 24 months
R: Every 48 months
I: Every 12 months
R: Every 48 months
R: Every 24 months
I: Every 12 months
R: Every 48 months
I: Every 12 months
R: Every 48 months
Every 24 months
I: Every 12 months
R: Every 48 months
Every 24 months
I: Every 24 months
R: Every 48 months

R Every 12 months

Active height control gas chamber

Bolts and nuts on chassis and body

Every 48 months

05/05
06/07

Every 48 months

Normal

Normal
Differential separated from transmission (API
Severe
Gear oil GL-5)

05/05
06/07