For Authorized Service Dealers Only

ECD14-01 (1/4)

SERVICE BULLETIN
FUEL INJECTION PUMP
TECHNICAL HINT

Addition of HP0 Supply Pump PCV Unit Disassembly and Assembly

Procedure
1. Outline
Repair for the PCV Unit has been added to HP0 Supply Pump Repairs. Accordingly, we will introduce the
PCV unit disassembly and assembly procedure.

2. Disassembly & Assembly

(1) Tools
Part Number

95092-00130

Part Name

External View

PCV Holder

Q007260

95092-00120

PCV Base

Q007261

95310-00010

Wear Measurement Tool

Q007287

Dial Gauge (Smallest Unit: *0.001)

General Tool

[ REFERENCE ]
Digimatic Indicator
(Mitsutoyo: ID-S112)

Issued : January 2014

Q007288

00400752E

(2 / 4)
(2) PCV Unit Disassembly
1) Check before disassembly.
Insulation Resistance
Measurement

Terminal Resistance
Measurement

Insulation Resistance Measurement

Standard Value: 10 M or more
Terminal Resistance Measurement
Standard Value: 3.2 0.3
* Replace if falls outside of the standard value.

Q007237E

2) Attach the PCV holder to the PCV.

OK

Unsatisfactory

Make sure the valve does not pop out of the edge of
the PCV holder.
STT:
PCV Holder (95092-00130)

Q007238E

3) Set the PCV in the PCV base.

STT:
PCV Base (95092-00120)

Q007251

4) Hit the punch mark on the PCV holder with a hammer

while lifting up the valve portion with your hand and remove the valve.
* The punch mark is located straight above the hook
of the connector.
< ATTENTION >

Punch Mark
Hit Here
Hook

Be careful not to hit your hand holding the PCV

in place.

Q007252E

(3 / 4)
5) Remove the spacer from the remaining solenoid sub-

Spacer

assembly.

Solenoid
Sub-Assembly

Q007254E

6) Remove the shim, spring, and pressure pin.

Pressure
Pins

Spring

Shim

Q007255E

7) Use a level block to measure the amount of wear after

0-Point Calibration

adjusting the dial gauge to zero point.

Standard Value: Changes according to the part number (engraving).Refer to the figure below.
* Replace the PCV unit if it falls outside of the standard value.
[ REFERENCE ]
There are PCV units where the valve sub-assembly
is replaced, and units where the spring and shim
are also replaced depending on the pump part
number.

Q007256E

Engraving
Until Feb. 2010 From Feb. 2010
(First 4 Digits) (First 2 Digits)

004#
006#
007#
008#
009#
011#
013#
014#
015#
016#
017#
018#

04
06
07
08
09
11
13
14
15
16
17
18

Standard Values
0.62 to 0.64 mm
0.54 to 0.56 mm
0.54 to 0.56 mm
0.62 to 0.64 mm
0.54 to 0.56 mm
0.54 to 0.55 mm
0.54 to 0.56 mm
0.44 to 0.46 mm
0.62 to 0.64 mm
0.54 to 0.56 mm
0.44 to 0.46 mm
0.54 to 0.56 mm

Engraving Location
*Engraving

PCV Engraving Location

* : As of February 2010, two digits in the chart on the left were engraved on the pump.
Prior to February 2010, four digits in the chart on the left were engraved on the pump.
Q007291E

Standard Value Details

(4 / 4)
(3) PCV Unit Assembly
1) Attach the PCV holder to the solenoid sub-assembly.
STT:
PCV Holder (95092-00130)

Q007257

2) Attach the shim, spring, and pressure pin in order to

Pressure
Pins

the solenoid sub-assembly.

(The pressure pin should be orientated so that the

Spring

protruding portion is facing the spring.)

Shim

Q007255E

3) Place the solenoid sub-assembly into the PCV base,

Valve
Sub-Assembly

and assemble the spacer and valve sub-assembly.

< ATTENTION >
Do not change the spacer and valve sub-as-

Spacer

sembly combination for each PCV unit.

STT:
Q007258E

PCV Base (95092-00120)

4) To prevent the valve from falling out, hit a punch with
a hammer on the chosen position (punch mark) on the
outer edge of the solenoid sub-assembly.
< ATTENTION >
Be careful not to damage the PCV by hitting the
punch with too much force.

Q007259